WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Materials Suitability Report November 2016 Wardell Armstrong 2 The Avenue, Leigh, Greater Manchester, WN7 1ES, United Kingdom Telephone: +44 (0)1942 260101 Facsimile: www.wardell-armstrong.com DATE ISSUED: November 2016 JOB NUMBER: LE12781 REPORT NUMBER: 001 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Limited, Skelmersdale, Lancashire Report on the Suitability of On Site Materials for use in the Construction of Landfill Cell Phase Ai and Associated Works November 2016 PREPARED BY: Josh Perry Geologist Andy Belton Associate Director APPROVED BY: Julian Spears Technical Director This report has been prepared by Wardell Armstrong LLP with all reasonable skill, care and diligence, within the terms of the Contract with the Client. The report is confidential to the Client and Wardell Armstrong LLP accepts no responsibility of whatever nature to third parties to whom this report may be made known. No part of this document may be reproduced without the prior written approval of Wardell Armstrong LLP. Wardell Armstrong is the trading name of Wardell Armstrong LLP, Registered in England No. OC307138. Registered office: Sir Henry Doulton House, Forge Lane, Etruria, Stoke-on-Trent, ST1 5BD, United Kingdom UK Offices: Stoke-on-Trent, Birmingham, Cardiff, Carlisle, Edinburgh, Greater Manchester, London, Newcastle upon Tyne, Penryn, Sheffield, Truro, West Bromwich. International Offices: Almaty, Moscow ENERGY AND CLIMATE CHANGE ENVIRONMENT AND SUSTAINABILITY INFRASTRUCTURE AND UTILITIES LAND AND PROPERTY MINING AND MINERAL PROCESSING MINERAL ESTATES AND QUARRYING WASTE RESOURCE MANAGEMENT WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report CONTENTS 1 INTRODUCTION .................................................................................................................. 1 2 PREVIOUS SITE INVESTIGATIONS ........................................................................................ 3 3 MATERIAL SUITABILITY ....................................................................................................... 4 4 SAMPLING COLLECTION ..................................................................................................... 5 5 CLAY TESTING UNDERTAKEN .............................................................................................. 6 6 SAND TESTING UNDERTAKEN ............................................................................................. 9 7 DETERMINATION OF ACCEPTABLE CRITERIA FOR MATERIALS USED IN MINERAL LINING WORKS .............................................................................................................................. 10 8 SUMMARY AND CONCLUSIONS ........................................................................................ 14 TABLES Table 2.1 Summary of Previous Site Investigation Results ........................................................ 3 Table 5.1 Summary of Testing for Clay Liner Properties ........................................................... 6 Table 5.2 Rammer Test Results (2.5kg and 4.5kg) ..................................................................... 7 Table 5.3 Hand Shear Vane Tests............................................................................................... 8 Table 6.1 PSD and Permeability Testing Results ........................................................................ 9 Table 7.1 Permeability Testing Results .................................................................................... 11 APPENDICES Appendix 1 Photographic Record of Trial Pits Appendix 2 Laboratory Test Results from the Construction of the Mineral Liner, Phase Ai DRAWINGS LE12781/001 Site Location LE12781/036 LE12781/001 November 2016 Materials Suitability Trial Pit locations WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 1 INTRODUCTION 1.1 Whitemoss Landfill Site is located on White Moss Road South in Skelmersdale, Lancashire to the south of the M58 motorway adjacent to Junction 4. The location of the site is shown on Drawing Number LE12781-001. 1.2 Site Address: Whitemoss Landfill Site, Whitemoss Road South, Skelmersdale, Lancashire, WN8 9TH. 1.3 Whitemoss Landfill Limited operates Whitemoss landfill at White Moss Road South, Skelmersdale under Environmental Permit number DP/3639LM/V005. 1.4 An Application for a Development Consent Order under the Planning Act 2008 for Construction of New Landfill Void to the west of the Existing Landfill Site for the disposal of Hazardous Waste was submitted in December 2013. The DCO application was granted on 21 May 2015. 1.5 This report relates to the suitability of the on-site materials (clay and sand) in the construction of landfill cell Phase Ai. The location of Phase Ai, the source of the proposed materials is shown on Drawing Number LE12781/036. 1.6 The following reports, appertaining to design considerations for these cells, have previously been submitted to the Environment Agency by Wardell Armstrong: 1. Report on the Suitability of the Indigenous Clay Source for use in Lining works at White Moss Road South Landfill Site, Skelmersdale Incorporating Procedures for Compaction and Post Placement Quality Control Testing Prepared for J Routledge and Sons (Liverpool) Limited December 1997; 2. 1995 Source Evaluation, May 1995 presented in Cell 1.2 and 1.3 CQA Report Sept 1995. 3. Stability Risk Assessment June 2003 J Routledge and Sons Ltd. Whitemoss Road South Landfill Site; 4. Validation Report on the Construction of Cell 3D, Whitemoss Landfill Site, J Routledge and Sons Ltd May 2004; and 5. Permit Application including the Hydrogeological Risk Assessment (HRA) and Stability Risk Assessment (SRA) for the proposed works. 1.7 Laboratory testing has been undertaken to assess the suitability of clay materials for use as a landfill mineral liner and sand for use as a protection medium to the geomembrane. LE12781/001 November 2016 Page 1 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 1.8 In the preparation of the report, particular reference has been made to the guidance contained in LFE4 – Earthworks in landfill engineering. Design construction and quality assurance of earthworks in landfill engineering Published by the Environment Agency. LE12781/001 November 2016 Page 2 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 2 PREVIOUS SITE INVESTIGATIONS 2.1 There have been three phases site of site investigation works relating to the materials properties of the clay at the site. The results of these investigations is summarised in Table 2.1, below: Table 2.1 Summary of Previous Site Investigation Results Test Natural Moisture Content (%) Liquid Limit (%) Plastic Limit (%) Plasticity Index (%) Particle Density (Mg/m3) Clay PSD (% Silt Passing) Sand Optimum Moisture Content Compaction (OMC) (%) (2.5g Ramer) MDD (mg/m3) Permeability (m/s) Source Evaluation (1995)*1 13-14 28-30 13 15-17 2.61-2.64 18-23 33-39 34-37 Clay Suitability Report (1997)*2 14-18 29-31 13-15 15-16 2.67-2.68 12-23 27-44 33-45 Cell 3D Report (2004)*3 9.4-15.0 26-34 13-17 11-20 2.67-2.70 19-26 31-38 29-41 7.6-8.3 11-12 11-13 2.12-2.14 1.93-2.01 1.96-2.03 8.7x10-10 - 6.9x10-11 1x10-10 - 2.9x10-11 1.1x10-10 - 1.9x10-11 Note: *1 1995 Source Evaluation, May 1995 presented in Cells 1.2 and 1.3 CQA Report Sept 1995. *2 Report on the Suitability of the Indigenous Clay Source for use in Lining works at White Moss Road South Landfill Site, Skelmerdale Incorporating Procedures for Compaction and Post Placement Quality Control Testing Prepared for J Routledge and Sons (Liverpool) Limited December 1997. *3 Validation Report on the Construction of Cell 3D, Whitemoss Landfill Site, J Routledge and Sons Ltd May 2004. LE12781/001 November 2016 Page 3 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 3 MATERIAL SUITABILITY CRITERIA FOR MINERAL LINING 3.1 To meet guidance regulations, the clay mineral liner must be subjected to testing both before and after compaction to ensure it meets the minimum requirements. Although the minimum requirements put forward for a mineral lining vary, the following requirements are those detailed in Table 4: Typical clay liner or cap properties contained within LFE4 – Earthworks in landfill engineering. Design construction and quality assurance of earthworks in landfill engineering 3.2 These requirements can be summarised as follows, they are generally recognised as being standard and the parameters which will be met by all materials incorporated within the mineral liner; The material should be capable of being compacted to achieve a permeability of equal to or less than 1.0 x 10-9m/s; The material should be capable of being compacted to an undrained shear strength equal to or greater than 50kPa (50kNm2); Plasticity index should be between 10 and 65 (slightly to highly plastic); Liquid limit should be less than or equal to 90%; Percentage fines (less than 63µm) be greater than or equal to 20%; Clay content (less than 2µm) be greater than 8%; Percentage gravel (greater than 5mm) should be less than 30%; Maximum particle size should not exceed 125 millimetres; and Material should be chemically stable and suitable. LE12781/001 November 2016 Page 4 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 4 SAMPLING COLLECTION 4.1 Clay samples for laboratory testing were taken from trial pits and sand samples were taken from on-site stockpiles, the locations of these areas is shown on Drawing Number LE12781/036. 4.2 The 6no clay samples were collected by an experienced geotechnical engineer (Ian Clarke) from Wardell Armstrong on 15 September 2016. 4.3 The 2no sand samples were collected by an experienced geotechnical engineer (Andrew Belton) from Wardell Armstrong on 28 September 2016. 4.4 All samples were collected on the day of sampling by a courier from the appointed soil testing laboratory, namely Professional Soil Laboratory (PSL) based in Doncaster. LE12781/001 November 2016 Page 5 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 5 CLAY TESTING UNDERTAKEN 5.1 Laboratory testing on the clay samples, obtained from trial pitting, was instructed by Wardell Armstrong and the testing was undertaken in accordance with BS 1377 “British Standard Methods of Tests for Soils for Civil Engineering Purposes, 1990”. 5.2 The samples were tested to characterise the clay materials, understand the compaction properties and review the resultant permeabilities of the compacted clay materials. 5.3 5.4 The following testing was performed on the samples: Index properties (BS 1377: 1990: Part 2: Methods 4.3, 5.3 and 5.4); Grading (BS 1377: 1990: Part 2: Method 9.2); Sedimentation (BS 1377: 1990: Part 2: Method 9.4); Moisture content (BS 1377: 1990: Part 2: Method 3.2); The results of these tests are summarised in Table 5.1 below: Trial Pit Number (depth) TP1 (4.1) TP2 (4.6) TP3 (3.9) TP4 (4.1) TP5 (4.9) Minimum Maximum Mean 5.5 Table 5.1 Summary of Testing for Clay Liner Properties Fines Clay Gravel Plasticity Liquid Content Content Content Index Limit (%) (%) (%) 14 30 61 30 9 14 29 60 31 9 15 31 65 31 4 15 32 62 34 4 13 29 59 32 9 13 15 14.2 29 32 30.2 59 65 61.4 30 34 31.4 4 9 7 Moisture Content (%) 13 13 13 12 12 12 13 12.6 In order to assess that the compaction requirements the following testing was performed; 2.5kg rammer test (BS 1377: 1990: Part 4: Method 3.3) 4.5kg rammer test (BS 1377: 1990: Part 4: Method 3.5) Permeability in a Triaxial Cell (BS 1377: 1990: Part 6: Method 6) LE12781/001 November 2016 Page 6 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 5.6 The results of the 2.5kg and 4.5kg rammer tests are summarised in Table 5.2 below: Table 5.2 Rammer Test Results (2.5kg and 4.5kg) Trial Pit Number (Depth) Dry Density (Mg/m3) Moisture Content (%) 2.5kg Rammer Test Results 5.7 TP1 (4.1) 1.94 13.0 TP3 (3.9) 1.90 13.0 TP5 (4.9) 1.87 12.0 Maximum 1.94 12.0 Minimum 1.87 13.0 Mean 1.90 12.7 TP1 (4.1) 4.5kg Rammer Test Results 2.04 10 The full data sets from the three 2.5kg rammer tests were then averaged to provide a single data set from which the Acceptability Envelope for the works could be generated. The Acceptability Envelope is discussed more fully in Section 7 below. 5.8 In addition to the 2.5kg rammer testing a hand shear vane test was performed on each of the recompacted samples at five moisture values. The results of these tests are contained in Table 5.3 below. LE12781/001 November 2016 Page 7 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report Table 5.3 Hand Shear Vane Tests Trial Pit Number (Depth) Moisture Content (%) Shear Strength (Kpa) TP3 (3.9) TP3 (3.9) TP3 (3.9) TP3 (3.9) TP3 (3.9) 7 10 13 16 19 >148 >148 135 95 60 TP1 (4.1) TP1 (4.1) TP1 (4.1) TP1 (4.1) TP1 (4.1) 7 10 13 15 18 >148 >148 130 98 72 TP1 (4.1)1 TP1 (4.1)1 TP1 (4.1)1 TP1 (4.1)1 TP1 (4.1)1 5 7 10 13 15 >148 >148 >148 135 102 TP5 (4.9) TP5 (4.9) TP5 (4.9) TP5 (4.9) TP5 (4.9) 6 9 12 15 18 >148 >148 133 88 70 Note: (1) Results from the 4.5kg rammer test 5.9 The results from Table 5.3 were then used to instruct the laboratory as to the moisture content and shear strength values to use in the Triaxial Permeability test. The values used and the test results are discussed more fully in Section 7 below. LE12781/001 November 2016 Page 8 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 6 SAND TESTING UNDERTAKEN 6.1 Laboratory testing on the sand samples, obtained from the Phase Ai area, was instructed by Wardell Armstrong and the testing was undertaken in accordance with BS 1377 “British Standard Methods of Tests for Soils for Civil Engineering Purposes, 1990”. 6.2 6.3 The following testing was performed on the samples to characterise the sand: Grading (BS 1377: 1990: Part 2: Method 9.2); Sedimentation (BS 1377: 1990: Part 2: Method 9.4); and Permeability (BS 1377: 1990: Part 6: Method 6). The results of these tests are summarised in Table 6.1 below. Table 6.1 PSD and Permeability Testing Results Sample 1 Sample 2 Particle Size Particle Size Distribution Distribution Permeability (m/s) Permeability (m/s) Sieve Size Percentage Sieve Size Percentage (mm) Passing (%) (mm) Passing (%) 6.3 100 6.3 99 3.35 98 3.35 99 2 96 2 98 1.18 94 1.18 97 0.6 89 0.6 92 -6 0.3 65 2.1x10 0.3 70 1.9x10-6 0.212 37 0.212 43 0.15 20 0.15 27 0.063 13 0.063 18 0.02 8 0.02 11 0.006 5 0.006 7 6.4 Sand from the stockpile was used in a cylinder test. A 200m thick layer of sand was placed over a 2mm HDPE liner and subjected to a pressure of up to 1177.2tpa (based on 30m of waste with a density of 1.6Mg/m3). No noticeable deformation was recorded. LE12781/001 November 2016 Page 9 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 7 DETERMINATION OF ACCEPTABLE CRITERIA FOR MATERIALS USED IN MINERAL LINING WORKS 7.1 The results of the clay materials testing of samples taken from the trial pits show that prior to compaction, the clay materials all conform to the criteria contained within Table 4: Typical clay liner or cap properties contained within LFE4 – Earthworks in landfill engineering. 7.2 As part of the 2.5kg rammer testing a hand shear vane test was performed on each of the recompacted samples at five moisture values for each test (the test results are shown in Table 5.3 above). These values were then plotted in Excel and the trend line added. The trend line equation was then used to determine the moisture percentage which gives a shear value of 50kPa. The calculated value of the moisture content at 50kPa is 21.36%. This value was then plotted on the Dry Density/Moisture Content Relationship Graph. Hand Shear Vane Test Results 170 Shear Strength (kPa) 150 130 y = -7.3219x + 209.7 110 90 70 50 5.00 7.00 9.00 11.00 13.00 15.00 17.00 19.00 21.00 23.00 Moisture Content (%) MC @ 50kPa 7.3 All TP Results Linear (All TP Results) Test results demonstrate that the proposed materials for the mineral liner have suitable properties for hydraulic conductivity across a range of moisture contents LE12781/001 November 2016 Page 10 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report and dry densities as shown in Table 7.1 below. Trial Pit Number (Depth) TP1 TP2 TP3 TP4 TP5 TP5 Minimum Maximum Mean Table 7.1 Permeability Testing Results Dry Density Moisture Content 3 (Mg/m ) (%) 1.99 8 2.02 10 1.85 11 1.86 15 1.92 13 1.98 12 1.85 8 2.02 15 1.925 11.5 Permeability (m/s) 1.4x10-10 1.1x10-10 1.1x10-10 8.4x10-11 1.0x10-10 7.0x10-11 8.4x10-11 7.0x10-10 2.5x10-10 7.4 The particle density (used to calculate the Air Void curves) was taken as 2.65 Mg/m3. 7.5 The 0% and 5% Air Void curves were then plotted onto a Dry Density/Moisture Content Relationship graph. In line with EA guidance the 0% and 5% air voids line form the boundaries of the acceptability envelope. 7.6 The other two parameters of the Acceptability Envelope were also plotted namely the maximum dry density and the 95% Maximum Dry Density line at 1.86 Mg/m3. 7.7 The moisture content value at which a minimum 50kpa strength is achieved was calculated at 21.36%. As this is considerably higher than the materials optimum moisture content and outside the proposed acceptability envelope. It is considered that that ‘as placed’ clay will always be higher than 50kpa and hence the 50kpa requirement will not affect the acceptability of this material. 7.8 The test values used for the permeability and shear strength testing were also plotted onto the Acceptability Envelope to demonstrate that the 5% air void line and the 95% maximum dry density values used were suitable for the Acceptability envelope. 7.9 With respect to permeability LFE 4 states that a minimum value of 1.0 x 10-9m/s must be achieved. As can be seen from Table 7.1 above, the permeability values achieved in testing are an order of magnitude above what is required ranging from a minimum of 8.4 x 10-11m/s1 to a maximum of 1.0 x 10-10m/s1 with a mean of 2.5 x 1010m/s. LE12781/001 November 2016 Page 11 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Material Suitability Report 7.10 These tests demonstrate that if clay material excavated from the footprint of Phase Ai at Whitemoss Landfill are compacted such that the dry density and moisture content results lie within the Acceptability Envelope a permeability will be achieved that LE12781/001 November 2016 complies with the requirements of LFE4. Page 12 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Report on the Suitability of Material for use as a Mineral Liner in the Construction of Landfill Cell Phase Ai and Associated Works LE12781/001 November 2016 Page 13 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Report on the Suitability of Material for use as a Mineral Liner in the Construction of Landfill Cell Phase Ai and Associated Works 8 SUMMARY AND CONCLUSIONS 8.1 Previous site investigations at Whitemoss Landfill have shown that the site-won clay conforms to the criteria in Section 4.2 of LFE4 and is suitable for mineral lining works, the results of this study are comparable to the results of previous investigations. 8.2 The soils laboratory testing programme has identified that the clay material within the proposed source area is capable of being compacted to achieve a permeability of less than or equal to 1 x 10-9m/s and we are fully satisfied that it is suitable for use in mineral lining works. 8.3 There were no predetermined guidance values for sand materials excavated from the on-site stockpiles, however testing undertaken by Professional Soils Laboratory showed that the samples were well graded sand and the cylinder test results showed no deformation in the geomembrane. Therefore, the sand will be suitable as a protection layer to the geomembrane at a thickness of 150mm. 8.4 In accordance with LFE4 a field trial will be undertaken at the start of the construction works. This will confirm construction methods and proposed plant are suitable to achieve conformance with the specification. 8.5 Finally, the results of the laboratory testing discussed in this report will be used to inform the moisture content of the clay used in the field trial. Based on the proposed Acceptability Envelope above, the clay used should be placed with a moisture content in the range of 11%-16% (OMC-1% - OMC+4%) in order to meet the specification and requirements of LFE4 LE12781/001 November 2016 Page 14 WHITEMOSS LANDFILL LIMITED Whitemoss Landfill Site, Skelmersdale, Lancashire Report on the Suitability of Material for use as a Mineral Liner in the Construction of Landfill Cell Phase Ai and Associated Works LE12781/001 November 2016 Page 15
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