Screen Kit Installation Instructions
Retractable Insect Pleated Screen
Read Installation Instructions carefully before proceeding
Ensure that Installation Instructions and Hex Drive remain with Householder
WARNING
®
Screen will not stop children from falling out window
Keep children away from open window
A safety initiative from the Australian Window Association
Recommended Tools
NOTE: SHARP ALUMINUM BLADE ONLY
x1
x1
WS-PK-T
WS-PK-B
x2
WS-CS
x2
WS-MS
Screen Kit Components
INSTSCREEN | Rev I | August 2012 |
1
WS-CEIN
WS-FB-2
x2
x1
x3
WS-MST
x9
* used for a double
screen only
x1
* used for a double
screen only
PB48850
* used for a double
screen only
ST
CO
VE
R
HA
ND
LE
HA
ND
LE
SC
BA
RT
RIM
BA
RC
OV
ER
AS
x2
x1
x1
RE
EN
x1,2
or 3
WS-HDCEXP
DU
WS-COVEXP
SEAL
WS-HDPEX
62020CX
x1
WS-MP
x2
x2
SC3GX7S
x1
WS-AK
WS-GR-2
x2
WS-AB-A
Screen Kit Components
SE
MB
LY
INSTSCREEN | Rev I | August 2012 |
2
1. Cutting Screen Assembly
30 [1.18]
30.4 [1.20] (US)
Do not remove wrapping before cutting.
Ensure the SCREEN ASSEMBLY is tightly bound as supplied
BEFORE CUTTING ENSURE BOTH
“CASSETTE ASSEMBLIES” AND
“CORDS” ARE LOCATED AWAY FROM
THE BOTTOM CUT AREA
P
HEAD
H
REBATE
REBATE
THRESHOLD
TO
30.4 [1.20] (US)
30 [1.18]
T
CU
ED
BL
EM
SS
E-A
PR
H*in
clu
33
de
[1.
fro
29
m
top
]
of
pla
stic
*
Length of Screen Assembly =
H - 33 [1.29]
CUT TO SIZE
THIS END
M
TTO
O
B
MA
X2
00
[7.
87
]
2. Inserting the Handle
OF BLY
R
E
M
NT SE
CE N AS
E
RE
SC
or
IN
SE
RT
M
TTO
O
B
WS
-G
R-2
INSTSCREEN | Rev I | August 2012 |
3
3. Inserting the Adjustment Block
INSERT
WS-AB-A
WS-CS
IN
SE
WS
RT
-A
B-A
WS
-C
S
4. Inserting the Friction Block
ii
i
R
LLE
RO IDE
GU
K
-A
WS
Loosely
apply
screws
IN
SE
RT
5. Inserting the Mesh Retainer
WS-MS
P
TO
IN
SE
SE
RT
M
TTO
O
B
WS-MS
IN
RT
INSTSCREEN | Rev I | August 2012 |
4
6. Installing Screen
A
B
Carefully remove wrapping.
Ensure that the screen assembly
is tightly compressed
MASKING
TAPE
T
JAMB MOUNT (RSJ)
ii SNAP
i IN
SER
SCREEN
ASSEMBLY
CASSETTE
ASSEMBLIES
PLY
AP
CHANNEL (RSC)
CUT END (BOTTOM)
Low adhesive tape
ALIGN CORDS
ALIGN CORDS
ALIGN CORDS
JAMB MOUNT (RSJ)
C
Align Cords on
individual rollers
CHANNEL (RSC)
D
Align all Cords on
end rollers
Ensure the cords
are not twisted
or tangled
TRACK (RST or RSTT)
B
JAMB MOUNT
(RSJ)
B
A
CASSETTE
ASSEMBLY
B
B
A
CORDS
A
CHANNEL (RSC)
A
INSTSCREEN | Rev I | August 2012 |
5
7. Fitting Bottom Channel Cassette
i.
ii.
B
B
INSERT
CASSETTE
ASSEMBLY
ROTATE
A
C)
(R S
(R
SC
)
PIVOT
EL
CH
CH
A
NN
AN
NE
L
A
iii.
iv.
JAMB
)
SC
L (R
NE
CH
AN
NE
CH
L (R
SC
)
CORDS
62020CX
A
AN
SLI
DE
JAMB
B
Ensure cords are
on top of the
cassette
8. Fitting Top Track Cassette
TRACK (RST or RSTT)
CASSETTE
ASSEMBLY
WS
WS-CEIN
-C
EIN
NOTE:
<3600 [141.73] x1
PER CASSETTE ASSEMBLY
>3600 [141.73] x2
PER CASSETTE ASSEMBLY
NIEC-SW
WS-CEIN
A
JAMB MOUNT (RSJ)
B
B
A
CASSETTE
ASSEMBLY
CHANNEL (RSC)
NOTE: Fit WS-CEIN before fitting cassette into the top track (RST or RSTT)
INSTSCREEN | Rev I | August 2012 |
6
9. Cord Tensioning
JAMB
TRACK (RST or RSTT)
B
TIGHTEN
A
CH
T
JUS
AD
CO
RD
AN
CH
AN
NEL
(RS
C)
OR
-
ADJUSTABLE
ANCHORS
JAMB MOUNT
(RSJ)
SLID
E
KEEP COMPRESSED
ADJUSTABLE
ANCHORS
CASSETTE
ASSEMBLY
TIGHTEN
B
A
CHANNEL (RSC)
Ensure that the screen assembly is tightly
compressed. Slide cord anchors to take up
the slack and stretch a further 15mm [0.59]
10. Preparing Handlebar
30 [1.18]
NOTE: See Page 11 for DOUBLE SCREEN
See Page 12 for CORNER SCREEN
30.4 [1.20] (US)
HEAD
A
HT
CU
52
[1.
85
]
H
REBATE
WS-HDCEXP
REBATE
THRESHOLD
30.4 [1.20] (US)
30 [1.18]
with REBATE
B
without REBATE
WS-HDCEXP HANDLEBAR
WS-HDCEXP HANDLEBAR
ii
15 CUT
[0.
59
]
i IN
SE
RT
ii C
FU UT
LL
LEN
G
or
PB
48
85
0
TH
i IN
SE
RT
PB4
885
0
INSTSCREEN | Rev I | August 2012 |
7
INSERT
10. Fitting the Handlebar Cover
WS-PK-T
C
iR
EM
iii SNAP
OV
E
Align all
Cords on
end rollers
HANDLEBAR
WS-HDCEXP
iii SNAP
-HD
C
Align Cords
on individual
rollers
WS
ii IN
SER
T
EXP
WS-HDCEXP
Before fitting
Handlebar Cover,
ensure the cords are
not twisted or tangled
INSERT
WS-PK-B
SCREEN
ASSEMBLY
Align all
Cords on
end rollers
CHANNEL (RSC)
ENSURE STICKER IS COMPLETELY
REMOVED AFTER CHECKING
11. Handlebar Adjustment
gap at TOP
gap at BOTTOM
CO
CO
RD
RD
AD
- SL
- SL
ADJUSTABLE
ANCHORS
T
OR
T
OR
JUS
CH
JUS
CH
IDE
IDE
TIGHTEN
AN
AD
AN
ADJUSTABLE
ANCHORS
TIGHTEN
increase tension
release tension
release tension
increase tension
SLID
JUS
T
RCH
O
AN
CO
RD
T
JUS
AD
CH
O
AN
CO
RD
AD
SLID
ADJUSTABLE
ANCHORS
R-
ADJUSTABLE
ANCHORS
E
TIGHTEN
E
TIGHTEN
INSTSCREEN | Rev I | August 2012 |
8
+5 [0.19] MAX
H
ADJUST A TOUCH
AT HIGHEST POINT
H
+5 [0.19] MAX
12. Screen Adjustment
ADJUST A TOUCH
AT HIGHEST POINT
ii
ii
iii
HT
EN
EN
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
ADJUST A TOUCH
TO WHICH EVER
SIDE IS GREATER
H
+5 [0.19] MAX
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
ADJUST
and LEVEL
ii
ii
i
i
iii
LO
OS
EN
ENL
TO
SHO
TIEG
N
NT
SGEI
ETOH
LO
N
H
OS
iii
iiIi
TIG
-5 [0.19] MAX
i
LO
iii
LO
TIG
HT
EN
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
OS
EN
TIG
HT
EN
NOTE: TO BE ADJUSTED ON BOTH
SIDES OF THE HANDLEBAR
INSTSCREEN | Rev I | August 2012 |
9
13. Fitting Cassettes for Double Screens
i.
ii.
iii.
CASSETTE
ASSEMBLY
CASSETTE
ASSEMBLY
ANCHOR
BLOCKS
SC
)
NE
L (R
AN
CH
AN
NE
L (R
SC
)
PIVOT
CH
CHANNEL (RSC)
iv.
ROTATE
CH
AN
NE
L(
RS
C)
JAMB MOUNT (RSJ)
JAMB MOUNT (RSJ)
TRACK
(RST or RSTT)
SLI
D
ME E TO
ETI
NG
PO
INT
INSERT
meeting point*
CASSETTE
ASSEMBLY
ANCHOR BLOCKS
DE
SLI
T
IN
NG
PO
meeting
point
ETI
ME
DE
SLI
NOTE: Refer to Page 6 “Securing Cassette” before repeating Step for RST or RSTT
14. Fitting Magnet & Magnet Plates for Double Screens
A
HANDLEBAR
WS-MST
HANDLEBAR
HANDLEBAR
COVER
(WS-HDCEXP)
i IN
SE
RT
ii C
LEN UT F
GT ULL
H
WS
-M
ST
MAGNET
(WS-MST)
INSTSCREEN | Rev I | August 2012 |
10
B
Top
100
[3.93]
WS
-M
x3
P
HANDLEBAR COVER
Center
SC3GX7S
>1500 [59.05]
100
[3.93]
PRE-DRILL Ø1.5
[1/16]
HOLES
(1/16in)
HOLES
Bottom
Top
=
WS-MP
x2
=
<1500 [59.05]
=
Bottom
15. Corner Screen Application
CASSETTE FITTING
C
15 UT
[0.
59
OPENED JOINT FRAME
i IN
SE
RT
]
W2
PB4
HANDLEBAR
885
0
WS-HDCEXP
W2
WOOD FASCIA
ANCHOR
BLOCKS
C
15 UT
[0.
59
]
W1
WOOD FASCIA
PB
i IN
SE
RT
48
85
0
HANDLEBAR & SEAL FITTING
W1
INSTSCREEN | Rev I | August 2012 |
11
16. Commissioning
1. Ensure Channel (RSC) is free from dirt and debris.
2. Ensure screen slides freely from side to side.
3. Ensuren Screen meets at the Jamb or meeting Screen (double or corner applications) without any gaps.
(If not Refer to Step 11 Handle Adjustment)
4. Once Screen is operating correctly fit the remaining components (as shown below).
17. Fitting Channel Covers
JAMB MOUNT (RSJ)
RSC
iii SNAP
ii SQUEEZE
WS-COVEXP
JAMB MOUNT (RSJ)
TRACK (RST or RSTT)
i LIFT
HANDLEBAR
C)
RS
L(
E
N
AN
CH
CORDS
CHANNEL (RSC)
iv SLIDE UNDERNEATH
HANDLEBAR (approx 15mm [0.59])
CORDS pass above
COVER Extrusion
WS-HDPEX
A
18. Fitting Handlebar Trim
ii INSERT
N
iA
LIG
i SQUEEZE
B
A+8= CUT LENGTH
B+8= CUT LENGTH
NOTE: REPEAT OTHER SIDE
NOTE: REPEAT OTHER SIDE
INSTSCREEN | Rev I | August 2012 |
12
Screen Care & Maintenance
The Brio 612 Retractable Pleated Insect Screen is designed to fit a variety of opening sizes and provides an effective barrier
against insects entering your home. Once installed, Brio recommends the following steps should be taken to ensure many
years of trouble free operation.
CLEANING THE TOP & BOTTOM CHANNELS
Dust and debris can collect in the guide channels over time. Removal of such build up is easy and important to the screen's
smooth movement. While the screen is retracted, remove any debris with a soft cloth or a vacuum cleaner with a soft brush
nozzle. Dusty or coastal environments will require regular cleaning.
CLEANING THE SCREEN MESH
The screen mesh should be lightly dusted to maintain an unobstructed view and air flow. While the screen is extended,
remove any build up with a vacuum cleaner with a soft brush nozzle, care should be taken not to tear or rip the mesh.
WIND & OPERATING TIPS
The screen is fitted with tensioning cords running horizontally across the opening that provide stability to the screen, control
the vertical orientation of the handle bar and help prevent the mesh from blowing out of its channel in windy conditions.
Should the screen mesh blow out gently retract the screen, the mesh should self-feed back into the channels, if not simply
pop the mesh back in the channel. On large openings the screen mesh acts like a sail, in gusty or windy conditions Brio
recommends to keep the screen retracted to reduce possibility of damage occurring.
SERVICING
If the mesh is damaged or a tension cord breaks, the screen will need to be replaced. The screen has been designed to be
interchangeable with a replacement screen assembly which is reinstalled into the existing channels. Brio recommends
contacting the original installer to have the screen cut to size and refitted or please contact Brio for further assistance.
INSTSCREEN | Rev I | August 2012 |
13
Screen Replacement
1. Remove Channel Covers
i.
TRACK (RST or RSTT)
ii.
JAMB
E
RSC
CH
-C
O
AN
VE
XP
NE
L(
RS
C)
AN
WS
CHANNEL (RSC)
CH
WS
-C
O
VE
XP
WS-COVEXP
NE
L(
RS
C)
PIVOT
SL
ID
JAMB MOUNT (RSJ)
REMOVE
JAMB
2. Remove Cassettes
ii.
iii.
iv.
B
B
CASSETTE
ASSEMBLY
JAMB
SLI
DE
JAMB
ROTATE
RS
NE
AN
CH
CH
CH
AN
AN
NE
L(
A
NE
C)
SC
L (R
L (R
SC
L (R
NE
AN
CH
A
)
PIVOT
)
SC
)
A
REMOVE
i.
B
3. Remove Screen Assembly
i WEDGE BETWEEN
ii REMOVE
iii LI
FT
JAMB MOUNT (RSJ)
ii REMOVE
MASKING
TAPE
SCREEN
ASSEMBLY
CASSETTE
ASSEMBLIES
CHANNEL (RSC)
4. Replace with new SCREEN KIT and follow instructions supplied.
INSTSCREEN | Rev I | August 2012 |
14