Large Synoptic Survey Telescope (LSST) Utilities and Services Interface between the Camera and Telescope Jacques Sebag LSE-64 Latest Revision Date: February 17, 2017 DRAFT This LSST document has been approved as a Content-Controlled Document. Its contents are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. If this document is changed or superseded, the new document will retain the Handle designation shown above. The control is on the most recent digital document with this Handle in the LSST digital archive and not printed versions. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. i Change Record Version 1 2 Date Description Owner name 5/1/2012 Initial Version Jacques Sebag 10/28/2014 Update to advance maturity & update to optical fiber requirements. Implementation of changes approved via LCRs 177, 256 B. Selvy 12/5/2016 Implemented proposed changes as per LCR-497. (Pending approval) K. Wesson 2/17/2017 Redline version with new proposed requirements for compressor cabinet and other various clarifications and corrections. Martin Nordby, K. Wesson The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. ii Table of Contents Introduction and Scope................................................................................................................................ iv 1 2 3 4 Camera Cable Wrap and Top End Utilities Routing .......................................................................... 1 1.1 Disconnects at Stationary End of Cable Wrap Provider ............................................................ 1 1.2 Camera Lines ............................................................................................................................. 1 1.3 Top End Camera Cable Wrap Characteristics ........................................................................... 1 Camera Utilities Lines........................................................................................................................ 3 2.1 Refrigerant Lines ....................................................................................................................... 3 2.2 Optical Fiber Lines ..................................................................................................................... 6 2.3 Signal Copper Lines ................................................................................................................... 8 2.4 Power Cable .............................................................................................................................. 8 2.5 Compressed Air ......................................................................................................................... 9 2.6 Camera Cooling ....................................................................................................................... 10 Maintenance Platform Utilities ....................................................................................................... 11 3.1 Power Outlet ........................................................................................................................... 11 3.2 Ethernet Network ................................................................................................................... 11 3.3 Interlocks................................................................................................................................. 12 Compressor Cabinet Utilities .......................................................................................................... 12 4.1 Compressor Cabinet Utilities Interface Points ................................................................. 12 4.2 Compressor Cabinet Coolants ........................................................................................... 13 4.3 Compressor Cabinet Power................................................................................................ 16 4.4 Compressor Cabinet Access Platform Utilities ................................................................ 17 4.5 Compressor Cabinet ............................................................................................................ 17 The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. iii The LSST Utilities and Services Interface between the Camera and Telescope Introduction and Scope This interface requirement document describes the utilities and services interfaces between the Telescope and the Camera when the Camera is mounted on the telescope. It describes the camera cable wrap provided by the Telescope, the camera dedicated lines located on the telescope provided by the telescope and the camera lines located at the back of the utility trunk provided by the camera. It includes also the interfaces regarding the utilities provided by the telescope at the deployable platforms. Both the camera cooling loop and the refrigeration cooling loop systems are included in this interface. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. iv The LSST Utilities and Services Interface between the Camera and Telescope 1 Camera Cable Wrap and Top End Utilities Routing The telescope provides the cable wrap to support the utility lines from the back of the camera utility trunk to the interconnect panels. 1.1 Disconnects at Stationary End of Cable Wrap Provider ID: CA-TS-UTI-ICD-0030 Last Modified: 4/9/2013 Specification: The telescope shall provide disconnects as described in LSE-64 for all camera utility lines, cabling and fibers at or near the stationary end of the cable wrap. 1.2 Camera Lines ID: CA-TS-UTI-ICD-0002 Last Modified: 2/17/2017 Specification: The camera shall provide a set of dedicated lines exiting the back of the utility trunk located as per LSE-18, sheet 5, to connect to the lines from the camera top end cable wrap provided by the telescope. The camera lines shall extend to and be supported by the bulkhead plate, the position of which is defined in LSE-18, sheet 5. 1.3 Top End Camera Cable Wrap Characteristics 1.3.1 Top End Camera Cable Wrap Provider ID: CA-TS-UTI-ICD-0001 Last Modified: 4/23/2013 Specification: The telescope shall provide the top end camera cable wrap. 1.3.2 Top End Camera Cable Wrap Sizing ID: CA-TS-UTI-ICD-0024 Last Modified: 4/23/2013 Specification: The top end camera cable wrap shall be sized to accommodate all of the utility lines, cables, and fibers described in LSE-64. 1.3.3 Top End Camera Cable Wrap Minimum Bend Radii ID: CA-TS-UTI-ICD-0025 Last Modified: 4/23/2013 Specification: The top end camera cable wrap's minimum bend radii shall exceed the minimum requirements established by the selected manufacturers for the cyclic life of the camera. 1.3.4 Top End Camera Cable Wrap Twisting The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 1 ID: CA-TS-UTI-ICD-0026 Last Modified: 2/17/2017 Specification: The top end camera cable wrap shall be installed such that it does not impart twisting in excess of that allowed by the manufacturer. 1.3.5 Top End Camera Cable Wrap Support and Restraint ID: CA-TS-UTI-ICD-0027 Last Modified: 10/15/2014 Specification: The top end camera cable wrap lines, cables, and fibers shall be supported and restrained to prevent snagging, pulling, or hanging outside the bounds of the cable way, including tie-offs directly next to every fitting and connector at each end. 1.3.6 Top End Camera Cable Wrap Forces ID: CA-TS-UTI-ICD-0028 Last Modified: 2/17/2017 Specification: The top end camera cable wrap shall impart no direct forces on the lines it supports beyond the weight and inertial loads of the line and connectors placed on it except where strain relief is incorporated. 1.3.7 Top End Camera Cable Wrap Auxiliary Support ID: CA-TS-UTI-ICD-0029 Last Modified: 2/17/2017 Specification: The top end camera cable wrap shall have auxiliary support on the rotating end to support the lines extending to the disconnect at the bulkhead plate back end of the utility trunk, as described in CA-TS-UTI-ICD0002. Discussion: requirements on free and fixed degrees of freedom and allowed loads imparted on the camera by this auxiliary support are detailed LSE-80 1.3.8 Bulkhead Plate ID: CA-TS-UTI-ICD-0047 Last Modified: 2/17/2017 Specification: The telescope shall provide the bulkhead plate for supporting the interconnects between cable wrap and camera utility lines. Discussion: requirements on mechanical interfaces and loads associated with the bulkhead plate are described in LSE-80. 1.1.1 Isolation Valves ID: CA-TS-UTI-ICD-0048 Last Modified: 2/17/2017 Specification: The telescope shall provide an isolation valve assembly for each refrigerant line, on the stationary side of the cable wrap, as defined in LSE-164. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 2 Discussion: requirements on fittings and lines and a schematic of the isolation valve assembly are defined in LSE164 2 Camera Utilities Lines 2.1 Refrigerant Lines 2.1.1 Refrigerant Lines ID: CA-TS-UTI-ICD-0003 Last Modified: 10/15/2014 Specification: The Telescope shall provide, install, and test dedicated camera cryo-circuit and cold-circuit refrigerant lines from the connections on the back of the Utility Trunk to the dome lower enclosure where they connect up to lines coming from the facility (defined in LSE-65). If custom fittings (not commercially available) are required for these lines, they shall be provided by the Camera team for installation on the summit. 2.1.2 Cryo Refrigerant Lines ID: CA-TS-UTI-ICD-0005 Last Modified: 4/23/2013 Specification: The Telescope-provided cryo refrigerant lines shall be composed of 6 main supply lines plus 1 spare, 6 liquid phase supply lines plus 1 spare, and 6 return lines plus 1 spare. The required characteristics of the lines are given in the table below. Description Value Unit Name Main Supply Inside Diameter for flexible line 0.31 (TBR) inches Main Supply Inside Diameter Flexible Line Liquid Supply Inside Diameter for flexible line 0.20 (TBR) inches Liquid Supply Inside Diameter Flexible Line Return Line Inside Diameter Flexible Line 0.62 (TBR) inches Return Line Inside Diameter Flexible Line Main Supply Inside Diameter Hard Line 0.305 (TBR) inches Main Supply Inside Diameter Hard Line Liquid Supply Inside Diameter Hard Line 0.21 (TBR) inches Liquid Supply Inside Diameter Hard Line Return line Inside Diameter Hard Line 0.62 (TBR) inches Return line Inside Diameter Hard Line The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 3 Description Value Unit Name Supply Line Maximum Expected Operating Pressure (MEOP): 375 psi Supply Line Maximum Expected Operating Pressure (MEOP) Return Line Maximum Expected Operating Pressure (MEOP): 375 psi Return Line Maximum Expected Operating Pressure (MEOP) testing proof pressure 600 psi Line Proof Pressure 2.1.3 Cold Refrigeration Lines ID: CA-TS-UTI-ICD-0006 Last Modified: 4/23/2013 Specification: The Telescope-provided cold refrigerant lines shall be composed of 2 main supply lines plus 1 spare and 2 return lines plus 1 spare. Their main characteristics are given in the table below. Description Value Unit Name Main Supply Inside Diameter for flexible line 0.31 (TBR) inches Main Supply Inside Diameter Flexible Line Return Line Inside Diameter Flexible Line 0.62 (TBR) inches Return Line Inside Diameter Flexible Line Main Supply Inside Diameter Hard Line 0.305 (TBR) inches Main Supply Inside Diameter Hard Line Return line Inside Diameter Hard Line 0.62 (TBR) inches Return line Inside Diameter Hard Line Supply Line Maximum Expected Operating Pressure (MEOP): 375 psi Supply Line Maximum Expected Operating Pressure (MEOP) Return Line Maximum Expected Operating Pressure (MEOP): 375 psi Return Line Maximum Expected Operating Pressure The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 4 Description Value Unit Name (MEOP) testing proof pressure 2.1.4 600 psi Line Proof Pressure Refrigerant Lines Temperature Differential ID: CA-TS-UTI-ICD-0007 Last Modified: 4/23/2013 Specification: The Telescope & Site Team shall select refrigerant line materials and establish runs up the telescope structure through the dome to be compatible with up to +4 /- 15C temperature differential of the refrigerant with respect to ambient temperature. 2.1.5 Refrigerant Temperature Differential ID: CA-TS-UTI-ICD-0008 Last Modified: 4/23/2013 Specification: The camera shall ensure that the temperature of the refrigerant exiting the camera/ refrigeration system be within +4/-15 C of ambient temperature. 2.1.6 Refrigerant Peak Pressure ID: CA-TS-UTI-ICD-0032 Last Modified: 4/10/2013 Specification: The camera shall ensure that the peak pressure of the refrigerant never exceeds the MEOP defined in CA-TS-ICD-0005 and CA-TS-ICD-0006. 2.1.7 Refrigerant Compatibility ID: CA-TS-UTI-ICD-0009 Last Modified: 4/27/2012 Specification: Wetted surfaces of all refrigerant lines shall be compatible with refrigerants R14, R123, R134, R404, and R 507, and argon and nitrogen 2.1.8 Stainless Steel Tubing ID: CA-TS-UTI-ICD-0010 Last Modified: 4/10/2013 Specification: All refrigerant hard runs shall use seamless austenitic stainless steel tubing joined with fusion GTAW welds 2.1.9 Stainless Steel Tube Fittings ID: CA-TS-UTI-ICD-0045 Last Modified: 10/15/2014 Specification: Tubing disconnects shall only be used where field connection or disconnection is required for installation or servicing needs. 2.1.10 Quick Disconnects The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 5 ID: CA-TS-UTI-ICD-0011 Last Modified: 10/15/2014 Specification: Line runs to the Utility Trunk shall be flexible lines, each terminated by a quick disconnect (TBR). The quick disconnect shall be TBD. 2.1.11 Continuous Flexible Hoses ID: CA-TS-UTI-ICD-0033 Last Modified: 10/15/2014 Specification: Flexible refrigerant hoses shall be used in cable wraps, drapes, and at the final connection at the back of the Utility Trunk, only. 2.1.12 Flexible Refrigerant Hose Liner ID: CA-TS-UTI-ICD-0034 Last Modified: 10/15/2014 Specification: All flexible refrigerant hoses shall have a smooth bore polyamide liner to minimize diffusion, compatible with the materials defined in CA-TS-UTI-ICD-0009. 2.1.13 Flexible Line Testing ID: CA-TS-UTI-ICD-0044 Last Modified: 4/29/2013 Specification: The Camera team shall be responsible for testing the selected flexible line tubing to ensure that it is compatible with the designed refrigeration system. 2.1.14 Hose Fittings ID: CA-TS-UTI-ICD-0012 Last Modified: 10/15/2014 Specification: Refrigerant hose fittings shall be all metal or metal with replaceable gaskets or O-rings. Refrigerant fittings and hose shall be cleaned then crimped clean per manufacturer specification. 2.1.15 Hose Purging and Testing ID: CA-TS-UTI-ICD-0013 Last Modified: 10/15/2014 Specification: Refrigerant hose assemblies shall be purged with dry nitrogen and capped during transport and installation. Hose assembly acceptance testing shall include pressure proof testing and leak checking per TBD spec. 2.1.16 Completed Circuit Purge, Proof Test and Leak Test ID: CA-TS-UTI-ICD-0031 Last Modified: 4/30/2013 Specification: After installation of all the lines, the Telescope and Site team shall purge, pressure proof test, and leak-check with the maximum allowed leak rate of TBD all refrigerant completed circuits. Discussion: This is to be done once after the initial installation of the lines. 2.2 Optical Fiber Lines The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 6 The camera requires dedicated optical fibers to transfer the image data (DAQ) and for communications (CCS). 2.2.1 Optical Fiber Lines ID: CA-TS-UTI-ICD-0014 Last Modified: 2/17/2017 Specification: The telescope shall provide, install, and test 12 x 24-strand cables (For DAQ), 1 x 24-strand cable (for CCS) from the connections on the back of the utility trunk and 1x 24-strand cable (for CCS) from the compressor cabinet interface point under the telescope floor, all running to the computer room interface panel. Discussion: This results in a total of 14 cables with 24 strands per cable. The fibers for DAQ are used for image data transport; the fibers for CCS are used for command, control, and telemetry. The 12 cables for DAQ represent 6 cables that are lit and another 6 that are “dark” for spares. Fibers and connectors have the characteristics defined in CA-TS-UTI-ICD-0035 and -0036. 2.2.2 DAQ Optical Fibers ID: CA-TS-UTI-ICD-0035 Last Modified: 10/15/2014 Specification: The telescope-provided 24-strand DAQ optical fibers shall have the following characteristics: * OM3 50/125 multi-mode fiber type with MTP/MPO connectors. * A maximum fiber length of 145 m from the Utility Trunk to the computer room. * Three disconnects between the camera cable wrap and the optical fiber termination in the computer room. The three disconnects are as follows: 1. 2. 3. One disconnect between the camera cable wrap and the Mount Top End; One disconnect between the fiber cables coming from the telescope and the Azimuth Cable Drape; and One disconnect between the Azimuth Cable Drape and the fiber cables that continue in the summit facility building. Discussion: From a system perspective, there are two additional disconnects: 4) one between the camera optical fiber pig tails and the camera cable wrap and 5) one between the optical fiber terminating in the computer room and the DAQ computers. 2.2.3 CCS Optical Fiber ID: CA-TS-UTI-ICD-0036 Last Modified: 2/17/2017 Specification: The two telescope-provided 24-strand CCS optical fiber shall have the following characteristics: * OM3 50/125 multi-mode fiber type with MTP/MPO connectors. * A maximum fiber length of 145 m from the Utility Trunk to the computer room. * Three disconnects between the camera cable wrap and the optical fiber termination in the computer room. The three disconnects are as follows: 1. 2. 3. One disconnect between the camera cable wrap and the Mount Top End; One disconnect between the fiber cables coming from the telescope and the Azimuth Cable Drape; and One disconnect between the Azimuth Cable Drape and the fiber cables that continue in the summit facility building. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 7 * Two disconnects between the compressor cabinet interface point and the optical fiber termination in the computer room. The two disconnects are as follows: 1. 2. One disconnect between the fiber cables coming from the telescope and the Azimuth Cable Drape; and One disconnect between the Azimuth Cable Drape and the fiber cables that continue in the summit facility building. Discussion: From a system perspective, there are two additional disconnects: one between the camera optical fiber pig tails and the camera cable wrap or compressor cabinet interface point and pigtails from compressor units, and one between the optical fiber terminating in the computer room and the CCS servers. 2.3 Signal Copper Lines The camera requires dedicated copper lines for communicating signals for the camera protection system. These lines originate at the utility trunk and run to the compressor cabinets and the computer room. 2.3.1 Signal Copper Lines ID: CA-TS-UTI-ICD-0015 Last Modified: 2/17/2017 Specification: The Telescope shall provide, install and test 2 shielded copper cables with 18 twisted-pair, 26 AWG copper wires in each from the connections on the back of the Utility Trunk with one running to the dome lower enclosure, where it connects up to a line coming from the facility (See LSE-65), and the second running to the compressor cabinet central interface point under the TMA floor, per LSE-164. Cables shall be IGUS CF11-01-18-02 or equivalent. 2.3.2 Signal Copper Line Connector Type ID: CA-TS-UTI-ICD-0016 Last Modified: 2/17/2017 Specification: The telescope-provided copper cables shall be terminated at the Utility Trunk, at the interface to the lines running from the facility, and at the compressor cabinet central interface point with connectors as defined in LSE-164. 2.3.3 Signal Copper Line Break-out Box ID: CA-TS-UTI-ICD-0049 Last Modified: 2/17/2017 Specification: The telescope-provided copper cable running to the facility interface shall include a break-out box located on the stationary side of the top end cable wrap, near the refrigerant isolation valve assembly, with connectors as defined in LSE-164. Discussion: This break-out box allows for wiring camera-supplied pressure monitors at the isolation valves and remotely reading them out. 2.4 Power Cable The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 8 2.4.1 Power ID: CA-TS-UTI-ICD-0017 Last Modified: 10/15/2014 Specification: The Telescope shall provide, install, and test a dedicated power feed to the camera by way of a flexible power line connecting to the Utility Trunk. The power line shall be a single 380Y/220 V, 3-phase, 50 Hz circuit. The cable shall be shielded, continuous flex, three-phase, with five 10 mm2 (~8 AWG) conductors. The power shall be UPS-protected with an isolation transformer. Discussion: Igus cable CF31-100-05 meets these requirements. The specified cable results in the following maximum current and power values for the camera: Maximum continues service current per phase = 44 A; Maximum total continuous service 3Ø power @ 380Y/220 V = 29 kVA; Maximum total continuous 3 Ø balanced load = 23.2 kVA (80% current capacity per NEC); Maximum total continuous load per phase = 7.7 kVA (80% current capacity per NEC). 2.4.2 Power Consumption ID: CA-TS-UTI-ICD-0037 Last Modified: 4/30/2013 Specification: The Camera shall not draw more power than the peak power allocation provided by the telescope as defined in CA-TS-UTI-ICD-0017. 2.4.3 Power Cable Connector ID: CA-TS-UTI-ICD-0018 Last Modified: 2/17/2017 Specification: The Telescope-provided power cable shall use connectors as defined in LSE-164. 2.5 Compressed Air 2.5.1 Compressed Air Coupling - Camera Supplied ID: CA-TS-UTI-ICD-0038 Last Modified: 2/17/2017 Specification: The camera-supplied compressed air line shall use connectors as defined in LSE-164. 2.5.2 Compressed Air ID: CA-TS-UTI-ICD-0019 Last Modified: 10/15/2014 Specification: The Telescope shall provide compressed air to the camera by way of a flexible line connecting to the Utility Trunk bulkhead panel. Compressed air pressure shall be between 100-140 psi with a minimum peak flow rate of 20 scfm. 2.5.3 Camera Compressed Air Quality ID: CA-TS-UTI-ICD-0039 Last Modified: 2/17/2017 Specification: The Telescope shall provide filtered and dry air meeting or exceeding the requirements of ISO 8573- The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 9 1 Class 1.3.1. Discussion: The ISO 8573-1 classification defines levels of particles (1st digit), humidity and liquid water (2nd digit), and total oil (3rd digit). A classification of 1.3.1 means: Less than or equal to 20,000 particles of size 0.1 to 0.5 microns, less than or equal to 400 particles of size 0.5 to 1 microns, and less than or equal to 10 particles of size 1 to 5 microns. A dew point of less than or equal to -20 deg. Celsius; and Total oil of less than or equal to 0.01 mg/m^3. 2.5.4 Compressed Air Coupling - Telescope Supplied ID: CA-TS-UTI-ICD-0020 Last Modified: 2/17/2017 Specification: The telescope-supplied compressed air line shall use connectors as defined in LSE-164. 2.6 Camera Cooling 2.6.1 Camera Coolant Supply ID: CA-TS-UTI-ICD-0040 Last Modified: 12/5/2016 Specification: The Telescope and Site team shall supply Dynalene HC-20 coolant to the camera by way of a flexible line connecting to the Utility Trunk bulkhead panel with the following characteristics: Description Value Unit Name Coolant Maximum Operating Pressure 80 psi Util_Coolant_Supply_ Pressure_MaxOp Coolant Maximum Design Pressure (maximum allowable pressure) 150 psi Util_Coolant_Supply_ Pressure_MaxDesign Coolant Minimum Supply Temperature -10 Celsius Util_Coolant_Supply_ Temp_Min 6.0 +/0.5 Celsius Util_Coolant_Supply_ Temp_BelowAmbient Coolant Minimum Flow Rate 15 gpm Util_Coolant_FlowRa te_Min Minimum pressure drop across the camera from supply to return of at least Util_Min_TelDesign_PressureDrop at the 15 psi Util_Min_TelDesign_ PressureDrop Coolant Supply Temp Below Ambient Util_Coolant_FlowRate_Min 2.6.2 Camera Coolant Return The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 10 ID: CA-TS-UTI-ICD-0041 Last Modified: 12/5/2016 Specification: The camera shall use a mixing valve. The camera shall not reject more than Cam_Coolant_Heat_Load into the coolant stream. Discussion: A mixing valve will minimize the effect of the camera thermal control on the top end thermal control. Description Value Unit Name 4.5 kW Util_Coolant_Cam_H eat_Load Camera Maximum Heat Load Rejected to the Coolant Circuit 2.6.3 Camera Coolant Line Connector - Telescope Side ID: CA-TS-UTI-ICD-0042 Last Modified: 12/5/2016 Specification: The telescope-supplied coolant lines shall use connectors as defined in LSE-164. 2.6.4 Camera Coolant Line Connector - Camera Side ID: CA-TS-UTI-ICD-0043 Last Modified: 12/5/2016 Specification: The camera-supplied coolant interface shall use connectors as defined in LSE-164. 2.6.5 Camera Coolant Pressure Drop ID: CA-TS-UTI-ICD-0046 Last Modified: 12/6/2016 Specification: The camera shall ensure that the maximum pressure drop across the camera from supply to return lines at the minimum flow rate shall be no more than Util_Min_TelDesign_PressureDrop. 3 Maintenance Platform Utilities The Telescope provides utilities and services at the level of the maintenance platforms. 3.1 Power Outlet ID: CA-TS-UTI-ICD-0021 Last Modified: 10/15/2014 Specification: The Telescope & Site team shall provide 1x 10-amp 220 VAC 50 Hz circuit on each platform, each feeding a quad outlet box located within 1 meter of the camera when the platforms are deployed. 3.2 Ethernet Network ID: CA-TS-UTI-ICD-0022 Last Modified: 2/17/2017 Specification: The Telescope shall provide wired internet access to the summit network available to the camera team within 1 meter of the camera on each of the deployed platforms. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 11 Discussion: See LSE-78 for more information on the summit network. 3.3 Interlocks ID: CA-TS-UTI-ICD-0023 Last Modified: 2/17/2017 Specification: The Telescope shall provide emergency off safety interlocks on each platform within 1 meter of the camera when the platforms are deployed. These shall directly cut power to the hexapod and rotator, bypassing the telescope control system software. Discussion: This emergency stop is connected to the global emergency stop. The 1 meter distance is included to ensure that an interlock is sufficiently close to personnel when they are in close proximity to the camera while also avoiding interference with the deployable platforms. 4 Compressor Cabinet Utilities 4.1 Compressor Cabinet Utilities Interface Points 4.1.1 Utilities Interface Point ID: CA-TS-MEC-ICD-0050 Last Modified: 2/17/2017 Specification: The telescope shall provide a single interface point for locating all power, coolant, networking, and camera signal line connectors to compressor cabinets. Discussion: This allows for one point for access and connection/disconnection. 4.1.2 Utilities Lines Routing ID: CA-TS-MEC-ICD-0051 Last Modified: 2/17/2017 Specification: The telescope shall provide TBD x TBD m region and mounting points for routing camera utilities from the central interface point to each separate location for compressor cabinet installation. Discussion: This allows for camera installation of cable ways, conduit, and pipe hangers for routing lines. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 12 4.1.3 Camera Utilities Lines ID: CA-TS-MEC-ICD-0052 Last Modified: 2/17/2017 Specification: The camera shall provide all lines and connection from the central interface point to all compressor cabinets, including all cable ways, conduit, and any supports needed. Discussion: This covers all utilities lines from the central interface point. 4.1.4 Refrigerant Line Routing ID: CA-TS-MEC-ICD-0053 Last Modified: 2/17/2017 Specification: The telescope shall route refrigeration lines to each of the compressor cabinets and terminate them as defined in LSE-164. Discussion: This covers routing of refrigerant lines from the camera on the telescope top end. 4.2 Compressor Cabinet Coolants 4.2.1 Compressor Cabinet Stabilized-Temperature Coolant Supply ID: CA-TS-MEC-ICD-0054 Last Modified: 2/17/2017 Specification: The Telescope shall supply TBD coolant to the compressor cabinet central interface point with the following characteristics: Discussion: This provides coolant for stabilizing the temperature of the compressors and oil separators Description Value Unit Name 12 +/- 2 (TBR) degC CompCabFixedCoola nt_Supply_Temp_Ma xOp Coolant Maximum Operating Pressure 80 psi CompCabFixedCoola nt_Supply_Pressure_ MaxOp Coolant Maximum Design Pressure (maximum allowable pressure) 150 psi CompCabFixedCoola nt_Supply_Pressure_ Coolant Temperature The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 13 Description Value Unit Name MaxDesign Coolant Minimum Flow Rate 15 (TBR) Minimum pressure drop across the compressor cabinet circuits from 15 (TBR) supply to return of at least CompCabFixedMin_TelDesign_PressureDrop at the CompCabFixedCoolant_FlowRate_Min 4.2.2 gpm CompCabFixedCoola nt_FlowRate_Min psi CompCabFixedMin_T elDesign_PressureDr op Compressor Cabinet Stabilized-Temperature Coolant Return ID: CA-TS-MEC-ICD-0055 Last Modified: 2/17/2017 Specification: The camera shall not reject more than 24 kW into the coolant stream. 4.2.3 Compressor Cabinet Stabilized-Temperature Coolant Pressure Drop ID: CA-TS-MEC-ICD-0056 Last Modified: 2/17/2017 Specification: The maximum pressure drop across the camera from supply to return lines at the minimum flow rate shall be no more than CompCabFixedCoolant_Supply_Pressure_MaxDesign. Discussion: The camera must design its flow circuits to cap the maximum pressure drop at minimum flow rates. 4.2.4 Compressor Cabinet Floating-Temperature Coolant Supply ID: CA-TS-MEC-ICD-0057 Last Modified: 2/17/2017 Specification: The Telescope shall supply TBD coolant to the compressor cabinet central interface point with the following characteristics: Discussion: This provides coolant for controlling the temperature of the refrigerant lines running up to the camera at the top end. The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 14 Description Value Unit Name Coolant Maximum Operating Pressure 80 psi CompCabFloatingCoo lant_Supply_Pressure _MaxOp Coolant Maximum Design Pressure (maximum allowable pressure) 150 psi CompCabFloatingCoo lant_Supply_Pressure _MaxDesign Coolant Minimum Supply Temperature -10 Celsius CompCabFloatingCoo lant_Supply_Temp_ Min 6.0 +/0.5 Celsius CompCabFloatingCoo lant_Supply_Temp_B elowAmbient 15 (TBR) gpm CompCabFloatingCoo lant_FlowRate_Min psi CompCabFloatingMin _TelDesign_Pressure Drop Coolant Supply Temp Below Ambient Coolant Minimum Flow Rate Minimum pressure drop across the compressor cabinet circuits from 15 (TBR) supply to return of at least CompCabFloatingMin_TelDesign_PressureDrop at the CompCabFloatingCoolant_FlowRate_Min 4.2.5 Compressor Cabinet Floating-Temperature Coolant Return ID: CA-TS-MEC-ICD-0058 Last Modified:2/17/2017 Specification: The camera shall not reject more than TBD kW into the coolant stream. Discussion: This is the maximum heat that can be removed from the refrigerant supply lines as they exit the cabinets. 4.2.6 Compressor Cabinet Floating-Temp Coolant Pressure Drop ID: CA-TS-MEC-ICD-0059 Last Modified: 2/17/2017 The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 15 Specification: The maximum pressure drop across the camera from supply to return lines at the minimum flow rate shall be no more than CompCabFloatingCoolant_Supply_Pressure_MaxDesign. Discussion: The camera must design its flow circuits to cap the maximum pressure drop at minimum flow rates. 4.2.7 Compressor Cabinet Coolant Line Fittings ID: CA-TS-MEC-ICD-0060 Last Modified: 2/17/2017 Specification: The telescope shall terminate cooling lines at the compressor cabinet central interface point with fittings as described in LSE-164. Discussion: This provides the interface fittings to the camera-supplied manifolds, headers, and lines running to/from the individual compressor chasses. 4.3 Compressor Cabinet Power 4.3.1 Compressor Cabinet Supplied Power ID: CA-TS-MEC-ICD-0061 Last Modified: 2/17/2017 Specification: The Telescope shall provide at least 24 kW dedicated power to the compressor cabinets, with power disconnects and breaker panel located at the compressor cabinet central interface point. Power shall be supplied through a breaker panel, with at least 9x 10-amp 220 VAC 50 Hz circuits (TBR). Discussion: This provides up to 1.5 kW peak load per circuit for the 8 refrigeration compressor units plus an additional circuit for control and communications electronics. The power shall be UPS-protected. 4.3.2 Compressor Cabinet Power ID: CA-TS-MEC-ICD-0062 Last Modified: 2/17/2017 Specification: TBD The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 16 4.4 Compressor Cabinet Access Platform Utilities 4.4.1 Power Outlets ID: CA-TS-MEC-ICD-0063 Last Modified: 2/17/2017 Specification: The Telescope shall provide 2 x 20-amp 220 VAC 50 Hz circuits (TBR), each feeding a quad outlet box located within 3 meters of the compressor cabinets. Discussion: This can be located at the central interface point or another location, suitably close to the compressor cabinets. 4.4.2 Network Connectivity ID: CA-TS-MEC-ICD-0064 Last Modified: 2/17/2017 Specification: The Telescope shall provide wired internet access to the summit network available within 2 meters of the compressor cabinets. Discussion: This can be located at the central interface point or another location, suitably close to the compressor cabinets. 4.4.3 Interlocks ID: CA-TS-MEC-ICD-0065 Last Modified: 2/17/2017 Specification: The Telescope shall provide emergency off safety interlocks on the access platform within 4 meters of the compressor cabinets. These shall directly cut power to the telescope azimuth drive, bypassing the telescope control system software. Discussion: This is connected to the global emergency interlock system, which cuts power to the drive system independent of the control system. 4.5 Compressor Cabinet ID: CA-TS-MEC-ICD-0066 Last Modified: 2/17/2017 Specification: TBD The contents of this document are subject to configuration control and may not be changed, altered, or their provisions waived without prior approval. 17
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