Collision
Repair
2015
Florida
Regional Contest
Collision Repair
__________________________________________________________________________
Table of Contents
School Facilitator Packet ---------------------------------------------------------
3-5
Site and Materials Requirement
Judge’s Packet
---------------------------------------------------------------
6-27
Scoring Directions and Contest
Including Written Test and Key
Grievance Form --------------------------------------------------------------------
10
Written Test Answer Key --------------------------------------------------------
24
Contestant Packet -----------------------------------------------------------------
28-39
Complete Contest Including Written Test and Answer Sheet
School Instructor Packet ---------------------------------------------------------
40-41
Tools and Equipment Needed by Contestant
Information on Contest
2015 Florida Regional Contest
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Host School
Facilitator
Packet
2015 Florida Regional Contest
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Materials supplied by host school:

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






Grinding disc (7” open 24 or 36 grit)
Air file paper (40, 80, 180, grit PSA only)
Sandpaper sheets (180, 320, 400 PSA 6” only)
DA sandpaper (80, 180, 320, 400, 9 x 11 drey lub cut)
Waterproof sandpaper (400, 600, 1200, 1500)
Body filler
Metal Conditioners
Cleaning solvents
Wiping cloths
Air hoses (sell quick couplers)
Clip board, estimate sheets, pencils
Crash book sheets for car to be estimated
Late model car for estimating
New fenders or comparable panels for metal work (1 per student)
Contest Set-up:
STATION #1
METAL WORKING
New fender or comparable panel setup on work table with available air hose.
Each panel should be damaged in a similar fashion in an accessible area. Contestant
numbers should be randomly chosen for each station. All needed supplies should be
accessible to each contestant. Damage should also include light welding.
STATION #2
WELDING
Provide Mig Welder’(s), Sheet metal panels (2) per contestant per weld.
Contestants will demonstrate the ability to perform the following welds; Spot, Seam,
Lap, and Plug.
STATION #3
ESTIMATING
Provide one (1) late model car with Light to Medium damage along with
clipboards, estimate sheets, and copies of needed collision manual pages.
Calculators and pencils should be supplied.
STATION #4
WRITTEN TEST
Provide classroom (or suitable area) for administering the written test.
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Provided by Regional Coordinator:
1. Judges - copy of contest, answer sheet for written test, and scoring sheets.
2. Contestants - all contest documents (Written Test and Practical task sheet(s).
Tools, Equipment and Supplies to be provided by Contestant:

One Page (computer generated) Resume.

Body tools – (files, dollies, spreaders, air grinders, sanders, sanding blocks)

Respirator – (charcoal filters or equal)

Air tool fittings – (quick coupler and male/female connectors.)

Safety equipment – (eye protection, gloves, dust respirator, etc.)
Observer Rule:

Observers can view the displays before and after the judging, but will not be present
during the actual judging.
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Judges
Packet
2015 Florida Regional Contest
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Project Information
Knowledge Performance
The contest includes a written knowledge test given by ASE, which will consist of 50
questions covering three areas of the Collision Repair areas that are identified in the NATEF
Collision Repair/Refinishing Program Standards and the ASE Official Study Guide: Collision
Repair/Refinish, an estimating test and a structural test. The tests for the high school and
college contests will be comprised of diagnosis and repair content from these skill areas:
Nonstructural Analysis and Damage Repair, Structural Analysis and Damage Repair,
Mechanical and Electrical Components, and Estimating.
Skill Performance
The contest includes a series of workstations, a manually written estimate and an interview
process designed to assess skills in the following areas: metalwork, welding, plastic repair,
structural analysis and estimating. The overall appearance of the finished product, speed and
proper safety practices will be judged.
Contest Guidelines
STATION #1
METAL WORKING
New fender or comparable panel setup on work table with available air hose. Each panel
should be damaged in a similar fashion in an accessible area. Contestant numbers should
be randomly chosen for each station. All needed supplies should be accessible to each
contestant. Damage should also include light welding.
STATION #2
WELDING
Provide Mig Welder’(s), Sheet metal panels (2) per contestant per weld. Contestants will
demonstrate the ability to perform the following welds; Spot, Seam, Lap, and Plug.
STATION #3
ESTIMATING
Provide one (1) late model car with Light to Medium damage along with clipboards, estimate
sheets, and copies of needed collision manual pages. Calculators and pencils should be
supplied.
STATION #4
WRITTEN TEST
Provide classroom (or suitable area) for administering the written test.
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JUDGES GENERAL INSTRUCTIONS - REGIONAL and STATE SkillsUSA
Skill and Leadership Contests
Thank you for giving your time and talent to evaluate our students. Your evaluation of their
performance will assist them in their drive to become successful in their chosen occupation.
l.
Please remember that the contestants are students with job entry
level skills. Please judge them accordingly.
2.
Allow time to orient all contestants prior to the contest. Have students draw for a
demonstration time. (Post the times)
3.
Make sure that each student has an I.D. badge with their contestant number showing. Don't
ask student their names or school they are from. Use the contestant list provided to you, to
check off the students present. Do not assign contestant I.D.’s to any student that is not on
the list. Immediately contact the Regional Coordinator.
4.
If a student arrives late, IF POSSIBLE, allow them to start the contest. They will not be
allowed extra time unless the Regional Coordinator gives the OK.
5.
There are to be no Cell phones in the contest area.
6.
If contestants need assistance in bringing equipment into room, 1 person can help them but in
no case can any other person assist them in setting up.
7.
Select or appoint a head judge who will oversee the contest and be responsible for tallying and
certifying the contest rules.
8.
Select a judge to keep time and notify the contestant of the time remaining.
9.
You are to judge every contestant.
10.
Familiarize yourself with the score sheet. The point ranges shown are possible points and
you should give the number of points you feel are deserved. Remember to judge on the basis
of entry level skills.
11.
Do NOT discuss your scoring with anyone. This includes other judges, contestants, or
advisors. Results should be kept confidential. Do not discuss who #l, 2, 3 should be - use the
tallies from the score sheets as given. Only the head judge deducts timing, clothing, and
Resume penalties.
12.
DO NOT allow contestants to talk to ANYONE except other judges. Contestants should not
leave the contest or holding area for any reason. No advisors or teachers will be allowed to
speak with contestants or to be in the contest or holding area EVER. If there is a problem with
advisors, contact the regional coordinator or state director at once.
13.
Be consistent in your judging
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14.
THERE ARE NO TIES when awarding 1st, 2nd, and 3rd place. Remember if contestants
have an equal score, the judges must refer to the score obtained on the SkillsUSA knowledge
test to break the tie. It is not necessary to select a medal winner if no contestant scores 70%
or higher of the possible points for the contest.
15.
Judges are not to alter or change the contests or score sheets. All written materials; score
sheets, judge’s sheets, written tests, etc., should be placed in a large manila envelope and
turned in to the contest coordinator at the conclusion of the contest.
16.
There are no uniform or clothing requirements for the regional contests. However, safety
items including safety glasses, hard hats, work shoes, etc., will be mandatory as required.
Cosmetology contestants must wear the proper clinical shoes - no high heels allowed.
17.
If any problems arise, notify the regional coordinator or the state director.
18.
If one contestant discovers an error in the contest or any other problem that needs a judges’
help, it should be shared with all contestants.
19.
No judge or facilitator may disqualify ANY contestant without the expressed permission of the
regional coordinator or state director.
20.
Resumes shall be collected at orientation, a fifty point deduction of the total contestant score
shall be made if the contestant fails to provide a one page resume.
NOTE:
If a contestant feels that a rule violation occurred during the contest, the contestant may file a
grievance. The grievance form may be obtained from the head contest judge and must be returned
to same. The head judge must accept the grievance and must make a ruling on the grievance.
If the head judge cannot rectify the grievance to the satisfaction of the contestant, then and only then
may the contestant ask that the grievance be presented to the official grievance committee for
consideration.
All grievances must start with the head judge of each contest while the contest is in progress. Time
missed while making a grievance report to the judge will be given to the contestant to complete
his/her contest without penalty.
No grievances will be filed after the contests are concluded.
Final interpretations of all contest rules will be made by the Florida State Director or the
Regional Coordinator at the regional contests.
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FLORIDA SkillsUSA
GRIEVANCE FORM
Grievances:
A Grievances will be accepted for a Rule Violation only
Procedure for filing a Grievance:
1.
Only contestants may file grievances. No Advisors or Spectators.
2.
Grievances must be filed DURING the Contest with the LEAD (Head) Judge prior to the
ending of the Contest. The Contestant ONLY must file grievances!! The Contestant may only
file a Grievance based on a rule infraction, which impacts ONLY the Contestant.
Final interpretations of all contest rules will be made by the Florida State Director or the
Regional Coordinator at the regional contests.
Contestant Number: _____
Contest being grieved: __________________
Describe the Rule Violation: _____________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
__________________________________________________________________________
________________
Contestant Signature: ______________________________
Advisor Signature: ________________________________
Lead Judge Signature: _____________________________
Resolution by Grievance Committee: _________________
Committee Chair Signature: ________________________
Date: _________
2015 Florida Regional Contest
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Materials supplied by host school:














Grinding disc (7” open 24 or 36 grit)
Air file paper (40, 80, 180, grit PSA only)
Sandpaper sheets (180, 320, 400 PSA 6” only)
DA sandpaper (80, 180, 320, 400, 9 x 11 drey lub cut)
Waterproof sandpaper (400, 600, 1200, 1500)
Body filler
Metal Conditioners
Cleaning solvents
Wiping cloths
Air hoses (sell quick couplers)
Clip board, estimate sheets, pencils
Crash book sheets for car to be estimated
Late model car for estimating
New fenders or comparable panels for metal work (1 per student)
Contest Set-up:
STATION #1
METAL WORKING
New fender or comparable panel setup on work table with available air hose.
Each panel should be damaged in a similar fashion in an accessible area. Contestant
numbers should be randomly chosen for each station. All needed supplies should be
accessible to each contestant. Damage should also include light welding.
STATION #2
WELDING
Provide Mig Welder’(s), Sheet metal panels (2) per contestant per weld.
Contestants will demonstrate the ability to perform the following welds; Spot, Seam,
Lap, and Plug.
STATION #3
ESTIMATING
Provide one (1) late model car with Light to Medium damage along with
clipboards, estimate sheets, and copies of needed collision manual pages.
Calculators and pencils should be supplied.
STATION #4
WRITTEN TEST
Provide classroom (or suitable area) for administering the written test.
2015 Florida Regional Contest
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Provided by Regional Coordinator:
3. Judges - copy of contest, answer sheet for written test, and scoring sheets.
4. Contestants - all contest documents (Written Test and Practical task sheet(s).
Tools, Equipment and Supplies to be provided by Contestant:

One Page (computer generated) Resume.

Body tools – (files, dollies, spreaders, air grinders, sanders, sanding blocks)

Respirator – (charcoal filters or equal)

Air tool fittings – (quick coupler and male/female connectors.)

Safety equipment – (eye protection, gloves, dust respirator, etc.)
Observer Rule:

Observers can view the displays before and after the judging, but will not be present
during the actual judging.
2015 Florida Regional Contest
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Collision Repair
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AT THE START OF THE CONTEST:





Check off students present by verifying their contestant number against your sheet.
Have students draw for a work area.
Collect Resume’s from students.
Give students time to move their equipment in and set-up.
Allow time for students to familiarize their selves with the area and equipment.
Refer to page 7 and 14 for conducting the contest.
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Contest Requirements
STATION #1
METAL WORKING
New fender or comparable panel setup on work table with available air hose. Each panel
should be damaged in a similar fashion in an accessible area. Contestant numbers should
be randomly chosen for each station. All needed supplies should be accessible to each
contestant. Damage should also include light welding.
STATION #2
WELDING
Mig Welder’, Sheet metal panels (2) per contestant per weld. Contestants will demonstrate
the ability to perform the following welds; Spot, Seam, Lap, and Plug.
STATION #3
ESTIMATING
Provide one (1) late model car with Light to Medium damage along with clipboards, estimate
sheets, and copies of needed collision manual pages. Calculators and pencils should be
supplied.
STATION #4
WRITTEN TEST
Provide classroom (or suitable area) for administering the written test.
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Written Test
DO NOT write in this test. Mark your answers on the sheet provided
True/False
Indicate whether the statement is true or false.
1.
Flat rate amounts tell a technician how much time to take when replacing a part.
2.
A good closed section corrosion protection system would include cleaning with wax and grease
remover, epoxy or self etch primer and anti-corrosion compound.
Multiple Choice
Identify the choice that best completes the statement or answers the question.
3.
Technician A says that composite body panels are corrosion resistant. Technician B says that
composite body panels are dent resistant. Which technician is correct?
a. Technician A
c. Technician B
b. Both technicians
d. Neither technician
4.
The supplier label
a. Must be attached to any hazardous
c. Needs only to contain the product name,
material that comes into the shop
b. Needs to have black text over a white
d.
statement that a MSDS is available and
risk phrases
All of the above.
background
5.
Which line should be hot when air conditioning system is operating correctly?
a. line before orifice or expansion valve
c. line before accumulator
b. line after accumulator
d. line after orifice or expansion valve
6.
The section of the MSDS that explains what conditions, such as heat or shock, make the hazardous
material unstable is
a. physical data
c. hazardous ingredients
b. fire and explosion data
d. reactivity data
7.
Technician A says that wire color codes help the technician trace the circuit. Technician B says that wire
color codes can be transferred from the diagram to the vehicle. Which technician is correct?
a. Both technicians
c. Technician B
b. Neither technician
d. Technician A
8.
a.
b.
c.
d.
Which of the following is true?
All of the above
Most of the stress relieving will be "cold work".
Cracked paint and undercoating is a sign of stress.
The best way to monitor heat applications is with a heat crayon.
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9.
Technician A says that an air conditioning station must be capable of all functions to be certified.
Technician B says that technicians must be certified to work with air conditioning refrigerants. Which technician
is correct?
a. Neither Technician
c. Both Technicians
b. Technician A
d. Technician B
10.
When raising a vehicle with a floor jack to inspect collision damage, Technician A says safety stands are
not needed as no repairs are being made. Technician B says caution should be used around any fluid leaks as
the fluid may be battery acid or other hazardous material. Which technician is correct?
a. Technician B
c. Technician A
Both
technicians
b.
d. Neither technician
11.
Technician A says that holes for mounting trim should be drilled as one of the final steps in the collision
repair process. Technician B says that drilling the holes before refinishing can avoid problems with corrosive hot
spots forming at the location of the holes. Which technician is correct?
a. Technician A
c. Neither technician
b. Both technicians
d. Technician B
12.
Tempered glass consists of a ____
a. double pane with one pane heavier than the other.
b. single pane that has been treated by heating and cooling
c. single pane
d. double pane with plastic inner layer
13.
Anti-spatter compound is used during MIG welding to ___
prevent
weld spatter damage to painted surfaces
a.
b. reduce the build-up of spatter on the welding nozzle
c. cool the spatter to prevent burning skin and clothing.
d. minimize spatter caused by zinc coating on galvanized steel
14.
Technician A says that plastics can be correctly identified by color. Technician B says that plastics
cannot be identified by color. Which technician is correct?
a. Neither Technician
c. Technician B
Technician
A
b.
d. Both Technicians
15.
When restoring corrosion protection to an enclosed interior surface. Technician A applies the weldthrough primer over existing paint. Technician B applies the weld-through primer over galvanized surfaces.
Which technician is correct?
a. Technician B
c. Neither Technician
b. Technician A
d. Both Technicians
16.
What type of glass fits the contours of a vehicle very closely?
a. Modular
c. Laminated
Channel
b.
d. Tempered
17.
Technician A says that padded dashes can be repaired using airless welding. Technician B says they
can be repaired using adhesives.
Which technician is correct?
a. Technician B
c. Both Technicians
b. Technician A
d. Neither technician
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18.
Examples of "other means of identification" labels include
a. signs or placards above or off to the side of the material
b. special color coded area
c. all of the above.
d. marks or symbols
19.
Technician A says that manufacturers and suppliers are responsible for supplying training to those who
work with hazardous materials. Technician B says the employer needs to supply training for each hazardous
material used in the workplace. Which technician is correct?
a. Technician A
c. Both technicians
Technician
B
b.
d. Neither technician
20.
The "70" in A WS-E70S-6 wire means the wire ___
a. has a tensile strength of 70,000 psi
b. will produce a nugget 70% as strong as the base metal.
c. has tensile strength of7,000 psi
d. will last 70 years under standard conditions
21.
Technician A does not allow the rubber caps on adjustable stops to come into contact with the panel.
Technician B uses adjustable stops to control the height or position of the panel. Which technician is correct?
a. Technician B
c. Technician A
b. Both technicians
d. Neither technician
22.
The “70” in A WS-E70S-6 wire means the wire
a. has a tensile strength of 70,000 psi
b. has a tensile strength of 7,000 psi
c. will last 70 years under standard conditions
d. will produce a nugget 70% as strong as the base metal.
23.
The most commonly recommended method of welding high-strength steel is ____
stick
arc welding with A WS-E70S-6 rod
a.
b. MIG welding with A WS-E70S-6 wire
c. pressure spot welding
d. resistance spot welding.
24.
Technician A says that MIG welds should not be made on HSLA steel. Technician B says that the
recommended hole size for structural MIG plug welds is 5/16" or larger. Which technician is correct?
a. Both technicians
c. Technician A
Technician
B
b.
d. Neither technician
25.
Technician A says that the MSDS provides information on hazardous material handling, storage, and
use. Technician B says that the MSDS can be used in place of a label. Which technician is correct?
a. Both technicians
c. Technician A
b. Technician B
d. Neither technician
26.
Technician A says that to read datum, all gauges must be set to the datum specifications. Technician B
says that all heights can be raised or lowered equally. Which technician is correct?
a. Both technicians
c. Neither technician
Technician
B
b.
d. Technician A
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27.
The recommended 75/25 gas flow rate on the regulator should be set ‘between
a. 05-10 CFH
c. 10-15 CFH
30-45
CFH
b.
d. 15-30 CFH
28.
Technician A say holes for moldings and accessories should be drilled in replacement parts prior to
priming operations. Technician B says dissimilar metals should be separated using some type of isolator
material to prevent corrosion. Which technician is correct?
a. Neither technicians
c. Both technicians
b. Technician B
d. Technician A
29.
Technician A counts the number of slashes on a bolt head or nut to determine its SAE grading.
Technician B looks for a number on a bolt head or nut to determine its metric grading. Which technician is
correct?
a. Technician B
c. Neither technician
b. Both technicians
d. Technician A
30.
Technician A says there is a gasket that must be placed between the door shell and the lock cylinder.
Technician B says door lock cylinders are never removed when removing an exterior door handle. Which
technician is correct?
a. Technician A
c. Technician B
Neither
technician
b.
d. Both technicians
31.
Technician A replaces all existing bumper parts with new parts regardless of damage. Technician B
follows manufacturer's recommended torque during bumper installation. Which technician is correct?
a. Technician B
c. Both technicians
b. Technician A
d. Neither technician
32.
The device used to maintain computer memories is the ___
a. Scan Tool
c. DVOM
b. Memory saver
d. Test Light
33.
Technician A says that upper body measurements are given in some dimension manuals. Technician B
says that they can be taken from an undamaged vehicle if no dimensions are available. Which technician is
correct?
a. Both technicians
c. Technician A
b. Technician B
d. Neither technician
34.
The most commonly recommended method of welding high-strength steel is
MIG
welding with a WS-E70S-6 wire
a.
b. resistance spot welding
c. stick arc welding with a WS-E70S-6 rod
d. pressure spot welding
35.
The recommended 75/25 gas flow rate on the regulator should be set 'between ____
a. 30-45 CFH
c. 15-30 CFH
10-15
CFH
b.
d. 05-10 CFH
36.
Larger diameter conductors have
Less
resistance to current flow
a.
b. All of the above
c. No resistance to current flow
d. More resistance to current flow
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37.
Technician A says a supplied air respirator should always be worn whenever painting for proper
protection against isocyanates. Technician B says any respirator will provide adequate protection against
welding fumes as long as it is approved by both NIOSH and MSHA and properly maintained. Which technician
is correct?
a. Both technicians
c. Neither technician
b. Technician B
d. Technician A
38.
When evaluating collision damage, Technician A says caution should be used when opening the
radiator cap to check fluid level. Technician 8 says caution should be used around electric fans. Which
technician is correct?
a. Technician A
c. Technician B
Both
technicians
b.
d. Neither technician
39.
Technician A sometimes uses a screwdriver as a chisel. Technician B sometimes uses a screwdriver as
a PI)' bar. Which technician is correct?
a. Neither technician
c. Both technicians
b. Technician A
d. Technician B
40.
Technician A says that some power trunk lock solenoids are part of the latch assembly. Technician B
says that some vehicles use both a release solenoid and pull 'down actuator. Which technician is correct?
a. Both Technicians
c. Technician B
Neither
technician
b.
d. Technician A
41.
Technician A says that a point-to-point measurement is a straight line distance between two points.
Technician B says for point-to-point measurements, the pointer heights of a tram bar should be set equal. Which
technician is correct?
a. Technician B
c. Neither technician
b. Both technicians
d. Technician A
42.
Technician A says that masking tape can be used to align body side moldings. Technician B says that
the wheel must always be removed to remove and install wheel opening moldings. Which technician is correct?
a. Technician B
c. Both technicians
Neither
technician
b.
d. Technician A
43.
Technician A says that when the air conditioner is not blowing cold air to first evacuate and' recharge
the refrigerant. Technician B says that asking the owner about details of the problem usually helps in diagnosis.
Which technician is correct?
a. Both technicians
c. Neither technician
b. Technician B
d. Technician A
44.
Technician A says trouble codes will tell which part is bad in the circuit. Technician B says trouble codes
will direct the technician to the right circuit in the computer system. Which technician is correct?
a. Neither technician
c. Both technician
b. Technician B
d. Technician A
45.
Technician A says many distorted plastic parts can be reshaped by applying heat. Technician B says
this works only with thermo set plastic parts. Which technician is correct?
a. Technician A
c. Both technicians
b. Neither technician
d. Technician B
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46.
The DVOM readout for resistance is in
a. Both a & c
c. OHMS
Volts
b.
d. Amperage
47.
When installing a set of centering gauges, Technician A says to attach the gauges only to the damaged
areas of the vehicle. Technician B says to start in the center section of the vehicle and work outwards. Which
technician is correct?
a. Both technicians
c. Neither technician
b. Technician A
d. Technician B
48.
When trying to locate the cause of wind noise or a water leak near a door, Technician A checks the
condition of the weather stripping. Technician B checks the alignment of the door against the weather stripping.
Which technician is correct?
a. Neither technician
c. Both technicians
b. Technician A
d. Technician B
49.
Anti-splatter compound is used during MIG welding to
reduce
the build-up of splatter on the welding nozzle
a.
b. cool the splatter to prevent burning the skin and clothing
c. prevent weld splatter damage to paint surfaces
d. minimize splatter caused by zinc coating on galvanized steel
50.
To protect auto body steel from corrosion, Technician A seals off oxygen and moisture from the surface.
Technician B protects the steel weld areas with zinc weld through primers. Which technician is correct?
a. Technician A
c. Technician B
b. Both Technicians
d. Neither Technician
End of Written Test.
Turn in this test and your answer sheet to the judge.
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Answer Sheet
1. _____
18. _____
35. _____
2. _____
19. _____
36. _____
3. _____
20. _____
37. _____
4. _____
21. _____
38. _____
5. _____
22. _____
39. _____
6. _____
23. _____
40. _____
7. _____
24. _____
41. _____
8. _____
25. _____
42. _____
9. _____
26. _____
43. _____
10. _____
27. _____
44. _____
11. _____
28. _____
45. _____
12. _____
29. _____
46. _____
13. _____
30. _____
47. _____
14. _____
31. _____
48. _____
15. _____
32. _____
49. _____
16. _____
33. _____
50. _____
17. _____
34. _____
Contestant # _________
2015 Florida Regional Contest
Page 21 of 37
Collision Repair
__________________________________________________________________________
Written Test - Answer Key
1. F
18. C
35. C
2. T
19. B
36. A
3. B
20. A
37. D
4. A
21. A
38. B
5. A
22. A
39. A
6. D
23. B
40. A
7. A
24. B
41. B
8. A
25. C
42. D
9. D
26. A
43. B
10. A
27. D
44. B
11. D
28. C
45. C
12. B
29. B
46. C
13. B
30. A
47. D
14. C
31. A
48. C
15. C
32. B
49. A
16. A
33. A
50. B
17. C
34. A
2015 Florida Regional Contest
Page 22 of 37
Collision Repair
__________________________________________________________________________
ITEMS EVALUATED
Possible
Points
Metal Repair
175
Welding
175
Structural Analysis
175
Plastic Repair
175
Estimating
100
Interview
100
Written Test (ASE)
(or Test included)
100
CONTESTANT NUMBER
Sub Total (1000)
Resume Penalty (0 to -50)
Clothing Penalty (up to -50)
Safety Penalty
(up to -50)
Time Penalty
`
Total (1000 possible)
2015 Florida Regional Contest
Page 23 of 37
Collision Repair
__________________________________________________________________________
TALLY SHEET
Please place all judges’ total scores on this sheet. Add the judge’s scores to determine the placement
of each student.
Remember you might have secondary (high school) and Post-Secondary (those that have graduated
from high school) in the contest. The way to determine is look at their I.D. badge.
If you have both groups you will have winners in each group
Judge
Contestant number
#1
#2
#3
#4
#5
Total
Place
Judge
Contestant number
#1
#2
#3
#4
#5
Total
Place
2015 Florida Regional Contest
Page 24 of 37
Collision Repair
__________________________________________________________________________
Secondary
3rd Place __________________________________
2nd Place _________________________________
1st Place __________________________________
Post Secondary
3rd Place __________________________________
2nd Place _________________________________
1st Place __________________________________
2015 Florida Regional Contest
Page 25 of 37
Collision Repair
__________________________________________________________________________
Contestant
Packet
2015 Florida Regional Contest
Page 26 of 37
Collision Repair
__________________________________________________________________________
NOTE:
Did you bring the following equipment?
Tools, Equipment and Supplies to be provided by each Contestant:




Body tools – (files, dollies, spreaders, air grinders, sanders, sanding blocks)
Respirator – (charcoal filters or equal)
Air tool fittings – (quick coupler and male/female connectors.)
Safety equipment – (eye protection, gloves, etc.)
You will be scored on the following Criteria.
Metal Repair
Welding
Structural Analysis
Plastic Repair
Estimating
Interview
Written Test (ASE)
175
175
175
175
100
100
100
If you are missing an item listed above, let the head judge know during the
beginning (or before the start) of the contest.
--------Think Safety-------1. At the assigned time you will be escorted to your work area.
2. Upon completion of judging the head judge will give you the OK to leave the contest
area.
*****Remember Safety is always a priority*****
2015 Florida Regional Contest
Page 27 of 37
Collision Repair
__________________________________________________________________________
TASKS:
STATION #1
METAL WORKING
Contestant will repair damage to fender (or panel). (Welding may be required.)
STATION #2
WELDING
Contestant will demonstrate the ability to perform the following welds; Spot, Seam, Lap, and
Plug.
STATION #3
ESTIMATING
Contestant will create an estimate on repairing damage to automobile.
STATION #4
WRITTEN TEST
Written ASE test will be given to cover areas not tested in shop.
2015 Florida Regional Contest
Page 28 of 37
Collision Repair
__________________________________________________________________________
Written Test
DO NOT write in this test. Mark your answers on the sheet provided
True/False
Indicate whether the statement is true or false.
1.
Flat rate amounts tell a technician how much time to take when replacing a part.
2.
A good closed section corrosion protection system would include cleaning with wax and grease
remover, epoxy or self etch primer and anti-corrosion compound.
Multiple Choice
Identify the choice that best completes the statement or answers the question.
3.
Technician A says that composite body panels are corrosion resistant. Technician B says that
composite body panels are dent resistant. Which technician is correct?
a. Technician A
c. Technician B
b. Both technicians
d. Neither technician
4.
The supplier label
a. Must be attached to any hazardous
c. Needs only to contain the product name,
material that comes into the shop
b. Needs to have black text over a white
d.
statement that a MSDS is available and
risk phrases
All of the above.
background
5.
Which line should be hot when air conditioning system is operating correctly?
a. line before orifice or expansion valve
c. line before accumulator
b. line after accumulator
d. line after orifice or expansion valve
6.
The section of the MSDS that explains what conditions, such as heat or shock, make the hazardous
material unstable is
a. physical data
c. hazardous ingredients
b. fire and explosion data
d. reactivity data
7.
Technician A says that wire color codes help the technician trace the circuit. Technician B says that wire
color codes can be transferred from the diagram to the vehicle. Which technician is correct?
a. Both technicians
c. Technician B
b. Neither technician
d. Technician A
8.
a.
b.
c.
d.
Which of the following is true?
All of the above
Most of the stress relieving will be "cold work".
Cracked paint and undercoating is a sign of stress.
The best way to monitor heat applications is with a heat crayon.
2015 Florida Regional Contest
Page 29 of 37
Collision Repair
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9.
Technician A says that an air conditioning station must be capable of all functions to be certified.
Technician B says that technicians must be certified to work with air conditioning refrigerants. Which technician
is correct?
a. Neither Technician
c. Both Technicians
b. Technician A
d. Technician B
10.
When raising a vehicle with a floor jack to inspect collision damage, Technician A says safety stands are
not needed as no repairs are being made. Technician B says caution should be used around any fluid leaks as
the fluid may be battery acid or other hazardous material. Which technician is correct?
a. Technician B
c. Technician A
Both
technicians
b.
d. Neither technician
11.
Technician A says that holes for mounting trim should be drilled as one of the final steps in the collision
repair process. Technician B says that drilling the holes before refinishing can avoid problems with corrosive hot
spots forming at the location of the holes. Which technician is correct?
a. Technician A
c. Neither technician
b. Both technicians
d. Technician B
12.
Tempered glass consists of a ____
a. double pane with one pane heavier than the other.
b. single pane that has been treated by heating and cooling
c. single pane
d. double pane with plastic inner layer
13.
Anti-spatter compound is used during MIG welding to ___
prevent
weld spatter damage to painted surfaces
a.
b. reduce the build-up of spatter on the welding nozzle
c. cool the spatter to prevent burning skin and clothing.
d. minimize spatter caused by zinc coating on galvanized steel
14.
Technician A says that plastics can be correctly identified by color. Technician B says that plastics
cannot be identified by color. Which technician is correct?
a. Neither Technician
c. Technician B
Technician
A
b.
d. Both Technicians
15.
When restoring corrosion protection to an enclosed interior surface. Technician A applies the weldthrough primer over existing paint. Technician B applies the weld-through primer over galvanized surfaces.
Which technician is correct?
a. Technician B
c. Neither Technician
b. Technician A
d. Both Techncians
16.
What type of glass fits the contours of a vehicle very closely?
a. Modular
c. Laminated
Channel
b.
d. Tempered
17.
Technician A says that padded dashes can be repaired using airless welding. Technician B says they
can be repaired using adhesives.
Which technician is correct?
a. Technician B
c. Both Technicians
b. Technician A
d. Neither technician
2015 Florida Regional Contest
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Collision Repair
__________________________________________________________________________
18.
Examples of "other means of identification" labels include
a. signs or placards above or off to the side of the material
b. special color coded area
c. all of the above.
d. marks or symbols
19.
Technician A says that manufacturers and suppliers are responsible for supplying training to those who
work with hazardous materials. Technician B says the employer needs to supply training for each hazardous
material used in the workplace. Which technician is correct?
a. Technician A
c. Both technicians
Technician
B
b.
d. Neither technician
20.
The "70" in A WS-E70S-6 wire means the wire ___
a. has a tensile strength of 70,000 psi
b. will produce a nugget 70% as strong as the base metal.
c. has tensile strength of7,000 psi
d. will last 70 years under standard conditions
21.
Technician A does not allow the rubber caps on adjustable stops to come into contact with the panel.
Technician B uses adjustable stops to control the height or position of the panel. Which technician is correct?
a. Technician B
c. Technician A
b. Both technicians
d. Neither technician
22.
The “70” in A WS-E70S-6 wire means the wire
a. has a tensile strength of 70,000 psi
b. has a tensile strength of 7,000 psi
c. will last 70 years under standard conditions
d. will produce a nugget 70% as strong as the base metal.
23.
The most commonly recommended method of welding high-strength steel is ____
stick
arc welding with A WS-E70S-6 rod
a.
b. MIG welding with A WS-E70S-6 wire
c. pressure spot welding
d. resistance spot welding.
24.
Technician A says that MIG welds should not be made on HSLA steel. Technician B says that the
recommended hole size for structural MIG plug welds is 5/16" or larger. Which technician is correct?
a. Both technicians
c. Technician A
Technician
B
b.
d. Neither technician
25.
Technician A says that the MSDS provides information on hazardous material handling, storage, and
use. Technician B says that the MSDS can be used in place of a label. Which technician is correct?
a. Both technicians
c. Technician A
b. Technician B
d. Neither technician
26.
Technician A says that to read datum, all gauges must be set to the datum specifications. Technician B
says that all heights can be raised or lowered equally. Which technician is correct?
a. Both technicians
c. Neither technician
Technician
B
b.
d. Technician A
2015 Florida Regional Contest
Page 31 of 37
Collision Repair
__________________________________________________________________________
27.
The recommended 75/25 gas flow rate on the regulator should be set ‘between
a. 05-10 CFH
c. 10-15 CFH
30-45
CFH
b.
d. 15-30 CFH
28.
Technician A say holes for moldings and accessories should be drilled in replacement parts prior to
priming operations. Technician B says dissimilar metals should be separated using some type of isolator
material to prevent corrosion. Which technician is correct?
a. Neither technicians
c. Both technicians
b. Technician B
d. Technician A
29.
Technician A counts the number of slashes on a bolt head or nut to determine its SAE grading.
Technician B looks for a number on a bolt head or nut to determine its metric grading. Which technician is
correct?
a. Technician B
c. Neither technician
b. Both technicians
d. Technician A
30.
Technician A says there is a gasket that must be placed between the door shell and the lock cylinder.
Technician B says door lock cylinders are never removed when removing an exterior door handle. Which
technician is correct?
a. Technician A
c. Technician B
Neither
technician
b.
d. Both technicians
31.
Technician A replaces all existing bumper parts with new parts regardless of damage. Technician B
follows manufacturer's recommended torque during bumper installation. Which technician is correct?
a. Technician B
c. Both technicians
b. Technician A
d. Neither technician
32.
The device used to maintain computer memories is the ___
a. Scan Tool
c. DVOM
b. Memory saver
d. Test Ligth
33.
Technician A says that upper body measurements are given in some dimension manuals. Technician B
says that they can be taken from an undamaged vehicle if no dimensions are available. Which technician is
correct?
a. Both technicians
c. Technician A
b. Technician B
d. Neither technician
34.
The most commonly recommended method of welding high-strength steel is
MIG
welding with a WS-E70S-6 wire
a.
b. resistance spot welding
c. stick arc welding with a WS-E70S-6 rod
d. pressure spot welding
35.
The recommended 75/25 gas flow rate on the regulator should be set 'between ____
a. 30-45 CFH
c. 15-30 CFH
10-15
CFH
b.
d. 05-10 CFH
36.
Larger diameter conductors have
Less
resistance to current flow
a.
b. All of the above
c. No resistance to current flow
d. More resistance to current flow
2015 Florida Regional Contest
Page 32 of 37
Collision Repair
__________________________________________________________________________
37.
Technician A says a supplied air respirator should always be worn whenever painting for proper
protection against isocyanates. Technician B says any respirator will provide adequate protection against
welding fumes as long as it is approved by both NIOSH and MSHA and properly maintained. Which technician
is correct?
a. Both technicians
c. Neither technician
b. Technician B
d. Technician A
38.
When evaluating collision damage, Technician A says caution should be used when opening the
radiator cap to check fluid level. Technician 8 says caution should be used around electric fans. Which
technician is correct?
a. Technician A
c. Technician B
Both
technicians
b.
d. Neither technician
39.
Technician A sometimes uses a screwdriver as a chisel. Technician B sometimes uses a screwdriver as
a PI)' bar. Which technician is correct?
a. Neither technician
c. Both technicians
b. Technician A
d. Technician B
40.
Technician A says that some power trunk lock solenoids are part of the latch assembly. Technician B
says that some vehicles use both a release solenoid and pull 'down actuator. Which technician is correct?
a. Both Technicians
c. Technician B
Neither
technician
b.
d. Technician A
41.
Technician A says that a point-to-point measurement is a straight line distance between two points.
Technician B says for point-to-point measurements, the pointer heights of a tram bar should be set equal. Which
technician is correct?
a. Technician B
c. Neither technician
b. Both technicians
d. Technician A
42.
Technician A says that masking tape can be used to align body side moldings. Technician B says that
the wheel must always be removed to remove and install wheel opening moldings. Which technician is correct?
a. Technician B
c. Both technicians
Neither
technician
b.
d. Technician A
43.
Technician A says that when the air conditioner is not blowing cold air to first evacuate and' recharge
the refrigerant. Technician B says that asking the owner about details of the problem usually helps in diagnosis.
Which technician is correct?
a. Both technicians
c. Neither technician
b. Technician B
d. Technician A
44.
Technician A says trouble codes will tell which part is bad in the circuit. Technician B says trouble codes
will direct the technician to the right circuit in the computer system. Which technician is correct?
a. Neither technician
c. Both technician
b. Technician B
d. Technician A
45.
Technician A says many distorted plastic parts can be reshaped by applying heat. Technician B says
this works only with thermo set plastic parts. Which technician is correct?
a. Technician A
c. Both technicians
b. Neither technician
d. Technician B
2015 Florida Regional Contest
Page 33 of 37
Collision Repair
__________________________________________________________________________
46.
The DVOM readout for resistance is in
a. Both a & c
c. OHMS
Volts
b.
d. Amperage
47.
When installing a set of centering gauges, Technician A says to attach the gauges only to the damaged
areas of the vehicle. Technician B says to start in the center section of the vehicle and work outwards. Which
technician is correct?
a. Both technicians
c. Neither technician
b. Technician A
d. Technician B
48.
When trying to locate the cause of wind noise or a water leak near a door, Technician A checks the
condition of the weather stripping. Technician B checks the alignment of the door against the weather stripping.
Which technician is correct?
a. Neither technician
c. Both technicians
b. Technician A
d. Technician B
49.
Anti-splatter compound is used during MIG welding to
reduce
the build-up of splatter on the welding nozzle
a.
b. cool the splatter to prevent burning the skin and clothing
c. prevent weld splatter damage to paint surfaces
d. minimize splatter caused by zinc coating on galvanized steel
50.
To protect auto body steel from corrosion, Technician A seals off oxygen and moisture from the surface.
Technician B protects the steel weld areas with zinc weld through primers. Which technician is correct?
a. Technician A
c. Technician B
b. Both Technicians
d. Neither Technician
End of Written Test.
Turn in this test and your answer sheet to the judge.
2015 Florida Regional Contest
Page 34 of 37
Collision Repair
__________________________________________________________________________
Answer Sheet
1. _____
18. _____
35. _____
2. _____
19. _____
36. _____
3. _____
20. _____
37. _____
4. _____
21. _____
38. _____
5. _____
22. _____
39. _____
6. _____
23. _____
40. _____
7. _____
24. _____
41. _____
8. _____
25. _____
42. _____
9. _____
26. _____
43. _____
10. _____
27. _____
44. _____
11. _____
28. _____
45. _____
12. _____
29. _____
46. _____
13. _____
30. _____
47. _____
14. _____
31. _____
48. _____
15. _____
32. _____
49. _____
16. _____
33. _____
50. _____
17. _____
34. _____
2015 Florida Regional Contest
Page 35 of 37
Collision Repair
__________________________________________________________________________
Instructors
Packet
2015 Florida Regional Contest
Page 36 of 37
Collision Repair
__________________________________________________________________________
Materials supplied by host school:














Grinding disc (7” open 24 or 36 grit)
Air file paper (40, 80, 180, grit PSA only)
Sandpaper sheets (180, 320, 400 PSA 6” only)
DA sandpaper (80, 180, 320, 400, 9 x 11 drey lub cut)
Waterproof sandpaper (400, 600, 1200, 1500)
Body filler
Metal Conditioners
Cleaning solvents
Wiping cloths
Air hoses (sell quick couplers)
Clip board, estimate sheets, pencils
Crash book sheets for car to be estimated
Late model car for estimating
New fenders or comparable panels for metal work (1 per student)
Provided by Regional Coordinator:
5. Judges - copy of contest, answer sheet for written test, and scoring sheets.
6. Contestants - all contest documents (Written Test and Practical task sheet(s).
Tools, Equipment and Supplies to be provided by Contestant:

One Page (computer generated) Resume.

Body tools – (files, dollies, spreaders, air grinders, sanders, sanding blocks)

Respirator – (charcoal filters or equal)

Air tool fittings – (quick coupler and male/female connectors.)

Safety equipment – (eye protection, gloves, dust respirator, etc.)
Observer Rule:

Observers can view the displays before and after the judging, but will not be present
during the actual judging.
2015 Florida Regional Contest
Page 37 of 37