Graduate Program in Business Information Systems Inventory Decisions with Uncertain Factors Aslı Sencer Uncertainties in real life Demand is usually uncertain. Probability distributions are used to represent uncertain factors. Ex: Demand is normally distributed OR Demand is either 20,30,40 with respective probabilities 0.2, 0.5, 0.3. BIS 517- Aslı Sencer 2 Stochastic versus Deterministic Models Mathematical models involving probability are referred to as stochastic models. Deterministic models are limited in scope since they do not involve uncertain factors. But they are used to develop insight! Stochastic models are based on “expected values”, i.e. the long run average of all possible outcomes! BIS 517- Aslı Sencer 3 Example: Drugstore A drugstore stocks Fortunes.They sell each for $3 and unit cost is $2.10. Unsold copies are returned for $.70 credit. There are four levels of demand possible. How many copies of Fortune should be stocked in October? Payoff Table: ACTS Demand Event D = 20 Probability .2 Q = 20 $18.00 Q = 21 $16.60 Q = 22 $15.20 Q = 23 $13.80 D = 21 .4 18.00 18.90 17.50 16.10 D = 22 .3 18.00 18.90 19.80 18.40 D = 23 .1 18.00 18.90 19.80 20.70 BIS 517- Aslı Sencer 4 Solution: The expected payoffs are computed for each possible order quantity: Q = 20 Q = 21 $18.00 $18.44 Q = 22 $17.90 Q = 23 $16.79 Optimal stocking level, Q*=21 at an optimal expected profit of $18.44 If the probabilities were long-run frequencies, then doing so would maximize long-run profit. BIS 517- Aslı Sencer 5 Example: Drugstore Payoff Table (Figure 16-1) A B C D E PAYOFF TABLE EVALUATION 1 2 3 PROBLEM: Fortune Magazine 4 5 Problem Data C 6 18 =SUMPRODUCT($B$9:$B$12,C9:C12) 7 Act 1 Act 2 Act 3 8 Events Probability Q = 20 Q = 21 Q = 22 9 1 D = 20 0.2 $18.00 $16.60 $15.20 10 2 D = 21 0.4 $18.00 $18.90 $17.50 11 3 D = 22 0.3 $18.00 $18.90 $19.80 12 4 D = 23 0.1 $18.00 $18.90 $19.80 13 14 Act Summary 15 16 Act 1 Act 2 Act 3 17 Q = 20 Q = 21 Q = 22 18 Expected Payoff $18.00 $18.44 $17.96 BIS 517- Aslı Sencer F Act 4 Q = 23 $13.80 $16.10 $18.40 $20.70 Act 4 Q = 23 $16.79 6 Single-Period Inventory Decision: The Newsvendor Problem Single period problem (periodic review) Demand is uncertain (stochastic) No fixed ordering cost Instead of h ($/$/period) we have hE ($/unit/period=ch) Instead of p ($/unit) we have pS and pR-c Q: Order Quantity (decision variable) D: Demand Quantity Costs: c = Unit procurement cost hE = Additional cost of each item held at end of inventory cycle = unit inventory holding cost-salvage value to the supplier pS = Penalty for each item short (loss of customer goodwill) pR = Selling price BIS 517- Aslı Sencer 7 Modeling the Newsvendor Problem D if D Q Sales Q if D Q cQ hE Q d if d Q TC (Q) cQ pS pR c d Q if d Q The objective is to minimize total expected cost, which can be simplified as: TEC(Q) cm hE c Q m B(Q) pS pR c B(Q) where m is the expected demand. BIS 517- Aslı Sencer 8 Optimal order quantity of the Newsboy Problem Q* is the smallest possible demand such that pS p R c Pr[ D Q*] pS pR c hE c BIS 517- Aslı Sencer 9 Example: Newsboy Problem A newsvendor sells Wall Street Journals. She loses pS = $.02 in future profits each time a customer wants to buy a paper when out of stock. They sell for pR = $.23 and cost c = $.20. Unsold copies cost hE = $.01 to dispose. Demands between 45 and 55 are equally likely. How many should she stock? BIS 517- Aslı Sencer 10 Example: Solution Discrete Uniform Distribution Demand is either 45,46,47,..., 55 each with a probability of 1/11. pS p R c .02 .23 .20 .192 pS pR c hE c .02 .23 .20 .01 .20 P(D<=Q*)=0.2 Q*=47 units. BIS 517- Aslı Sencer 11 Newsvendor Problem (Figure 16-3) A B C D E F G 1 SINGLE PERIOD INVENTORY MODEL -- NEWSVENDOR PROBLEM 2 3 PROBLEM: Wall Street Journal 4 5 Parameter Values: 6 Cost per Item Procured: c = 0.20 Additional Cost for Each Leftover Item Held: hE = 7 0.01 Penalty for Each Item Short: pS = 8 0.02 Selling Price per Unit: pR = 9 0.23 10 Number of demands for probability distribution = 11 11 12 Optimal Values: 13 Optimal Order Quantity: Q* = 47 14 Expected Demand: mu = 49.5 15 Total Expected Cost: TEC(Q*) = $10.07 16 Expected Shortages: B(Q*) = 2.66 17 Probability of Shortage: P[D>Q*] = 0.80 18 19 Cumulative Number of 20 Demand Probability Probability shortages 21 45 0.05 0.05 0.0 22 46 0.06 0.11 0.0 23 47 0.09 0.20 0.0 24 48 0.12 0.32 1.0 25 49 0.17 0.49 2.0 26 50 0.20 0.69 3.0 27 51 0.12 0.81 4.0 28 52 0.08 0.89 5.0 BIS 517Aslı Sencer 29 53 0.06 0.95 6.0 30 54 0.04 0.99 7.0 31 55 0.01 1.00 8.0 12 Multiperiod Inventory Policies When demand is uncertain, multiperiod inventory might look like this over time. BIS 517- Aslı Sencer 13 Multiperiod Inventory Policies The multiperiod decisions involve two variables: Order quantity Q Reorder point r The following parameters apply: A = mean annual demand rate k = ordering cost c = unit procurement cost ps = cost of short item (no matter how long) h = annual holding cost per dollar value m = mean lead-time demand BIS 517- Aslı Sencer 14 Multiperiod Inventory Policies: Discrete Lead-Time Demand The following is used to compute the expected shortage per inventory cycle: Br d r PrL D d d r The following is used to compute the total annual expected cost: Q A A TEC r ,Q k hc r m pS Br 2 Q Q BIS 517- Aslı Sencer 15 Multiperiod Inventory Policies: Discrete Lead-Time Demand Solution Algorithm. 2 Ak Q1 hc Calculate the starting order quantity: hcQ Determine the reorder point r*: PrD r * 1 pS A Determine optimal order quantity: This procedure continues –using the last Q to obtain r and r to obtain the next Q- until no values change. BIS 517- Aslı Sencer 2 Ak pS Br Q* hc 16 Example: Annual demand for printer cartridges costing c = $1.50 is A = 1,500. Ordering cost is k = $5 and holding cost is $.12 per dollar per year. Shortage cost is pS = $.12, no matter how long. Lead-time demand has the following distribution. Find the optimal inventory policy. BIS 517- Aslı Sencer 17 Example: Solution The starting order quantity is: Pr D r * 1 21,5005 Q1 289 .121.50 hcQ (0.12)1.5289 1 .93 pS A (0.5)1,500 r* = 7 cartridges. B(7) = (8–7)(.03) + (9–7)(.01) + (10–7)(.01)=.08 and the optimal order quantity is: 21,5005 .50.08 Q* 290 .121.50 BIS 517- Aslı Sencer 18 Example: Solution (cont’d.) Q=290 leads to r=7, so the solution is optimal. The optimal inventory policy is: r* = 7 Q* = 290 Optimal annual expected cost is: TEC(7,290) 1500 1500 290 5 (0.12)(1.5) 7 4 0.5 0.08 $52.71 290 290 2 BIS 517- Aslı Sencer 19 Multiperiod Discrete Backordering Iteration 1 G 14 =SQRT((2*G7*G6)/(G9*G8)) =INDEX(C23:C42,MATCH(LOOKUP(1((G9*G8*G14)/(G10*G7)),E23:E42,C23: 15 C42),C23:C42,0)+1) 16 =SUMPRODUCT(C23:C42,D23:D42) =(G7/G14)*G6+G9*G8*(G14/2+G1517 G16)+G10*(G7/G14)*G18 18 =SUMPRODUCT(D23:D42,F23:F42) 19 =1-VLOOKUP(G15,C23:E42,3) A B C D E F G 1 MULTI-PERIOD EOQ MODEL (Backordering) - DISCRETE LEAD-TIME DEMAND 2 3 PROBLEM: Printer Cartridges 4 5 Parameter Values 6 Fixed Cost per Order: k = 5 7 Annual Demand Rate: A = 1500 8 Unit cost of Procuring an Item: c = 1.5 9 Annual Holding Cost per Dollar Value: h = 0.12 Shortage Cost per Unit: pS = 10 0.5 11 Number of demands for probability distribution = 11 12 13 Optimal Values: 14 Optimal Order Quantity: Q* = 288.68 15 Optimal Reorder Point: r* = 7 16 Expected Lead-Time Demand: mu = 4 17 Total Expected Cost: TEC(Q*) = $ 52.7094 18 Expected Shortage: B(r*) = 0.08 19 Probability of Shortage: P[D>r*] = 0.05 20 21 Cumulative Number of 22 Demand Probability Probability Shortages 23 0 0.01 0.01 0 24 1 0.07 0.08 0 25 2 0.16 0.24 0 26 3 0.20 0.44 0 27 4 0.19 0.63 0 28 5 0.16 0.79 0 29 6 0.10 0.89 0 30 7 0.06 0.95 0 BIS 517- Aslı Sencer 20 31 8 0.03 0.98 1 32 9 0.01 0.99 2 33 10 0.01 1.00 3 Multiperiod Discrete Backordering Iteration 10 14 A B C D E F G 1 MULTI-PERIOD EOQ MODEL (Backordering) - DISCRETE LEAD-TIME DEMAND 2 3 PROBLEM: Printer Cartridges 4 5 Parameter Values 6 Fixed Cost per Order: k = 5 7 Annual Demand Rate: A = 1500 8 Unit cost of Procuring an Item: c = 1.5 9 Annual Holding Cost per Dollar Value: h = 0.12 Shortage Cost per Unit: pS = 10 0.5 11 Number of demands for probability distribution = 11 12 13 Optimal Values: 14 =SQRT(( 14 Optimal Order Quantity: Q* = 290 =INDEX( 15 Optimal Reorder Point: r* = 7 G ((G9*G8* 16 Expected Lead-Time Demand: mu = 4 15 ),C23:C4 =SQRT((2*G7*(G6+'9'!G18*G10))/(G9*G8)) 17 Total Expected Cost: TEC(Q*) = $ 52.71 16 =SUMPR 18 Expected Shortage: B(r*) = 0.08 =(G7/G1 19 Probability of Shortage: P[D>r*] = 0.05 G16)+G1 17 20 18 =SUMPR 21 Cumulative Number of 19 =1-VLOO 22 Demand Probability Probability Shortages 23 0 0.01 0.01 0 24 1 0.07 0.08 0 25 2 0.16 0.24 0 26 3 0.20 0.44 0 27 4 0.19 0.63 0 28 5 0.16 0.79 0 29 6 0.10 0.89 0 30 7 0.06 0.95 0 BIS 517- Aslı Sencer 21 31 8 0.03 0.98 1 32 9 0.01 0.99 2 33 10 0.01 1.00 3 Multiperiod Discrete Backordering Summary A B C D E F G 1 MULTI-PERIOD EOQ MODEL (Backordering) - DISCRETE LEAD-TIME DEMAND 2 3 PROBLEM: Printer Cartridges 4 5 Parameter Values 6 Fixed Cost per Order: k = 5 7 Annual Demand Rate: A = 1500 8 Unit cost of Procuring an Item: c = 1.5 9 Annual Holding Cost per Dollar Value: h = 0.12 Shortage Cost per Unit: pS = 10 0.5 11 Number of demands for probability distribution = 11 12 Qi ri B(ri) TEC(Qi,ri) 13 Iteration, i 14 15 16 17 18 19 20 21 22 23 1 2 3 4 5 6 7 8 9 10 289 290 290 290 290 290 290 290 290 290 7 7 7 7 7 7 7 7 7 7 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 0.08 $ 52.71 BIS 517Sencer 0.08 $ Aslı52.71 22
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