Bio-engineering Part 5: Bio-engineering – engineering report Acknowledgments This publication is copyright Learning Materials Production, Open Training and Education Network – Distance Education, NSW Department of Education and Training, however it may contain material from other sources which is not owned by Learning Materials Production. Learning Materials Production would like to acknowledge the following people and organisations whose material has been used. All reasonable efforts have been made to obtain copyright permissions. All claims will be settled in good faith. Materials development: John Shirm Coordination: Jeff Appleby Content review: Stephen Russell Illustrations: Tom Brown DTP: Carolina Barbieri Copyright in this material is reserved to the Crown in the right of the State of New South Wales. Reproduction or transmittal in whole, or in part, other than in accordance with provisions of the Copyright Act, is prohibited without the written authority of Learning Materials Production. © Learning Materials Production, Open Training and Education Network – Distance Education, NSW Department of Education and Training, 1999. 51 Wentworth Rd. Strathfield NSW 2135. Revised 2003 Part 5 contents Introduction ............................................................................... 2 What will you learn? .........................................................................2 Engineering report ..................................................................... 3 Aims of an engineering report ..........................................................3 Structure of an engineering report ....................................................4 Developing an engineering report ....................................................6 Sample engineering report ...............................................................7 Exercises ................................................................................. 17 Progress check ....................................................................... 19 Exercise cover sheet ............................................................... 21 Bibliography ............................................................................ 23 Module evaluation ................................................................... 25 Part 6: Lifting devices – engineering report 1 Introduction In previous modules of the Preliminary course you have compiled engineering reports which focus on an engineered product. In this module you will produce an engineering report which focuses on bio-engineering. In this part you will examine the components of an engineering report, and nominate and investigate one area of bio-engineering and detail current projects and technologies in the areas. What will you learn? You will learn about: • engineering report writing • communication – research methods including the Internet, CD-ROM and libraries – collaborative work practices. You will learn to: • • complete an engineering report on the bio-engineering profession with reference to – the nature of the work done – ethics related to the profession. apply appropriate technologies to produce a report. Extract from Stage 6 Engineering Studies Syllabus Board of Studies NSW, 1999. Refer to <http//www.boardofstudies.nsw.edu.au> for original and current documents. 2 Lifting devices Engineering report An engineering report is a formal, considered document which draws together information gained about a product or filed, through research and analysis, to arrive at a conclusion or present recommendations based on investigation. Engineers do not communicate with words alone. In an engineering report, technical information is presented using a combination of text, tables, graphs and diagrams. An engineering report for an application module involves: • outlining the area under investigation • collecting and analysing available data • drawing conclusions and/or proposing recommendations • acknowledging contributions form individuals or groups • recording sources of information • including any relevant additional support material. An engineering report for a focus module involves covering additional aspects such as: • examining the nature of the work done by the profession • discussing issues related to the field. Aims of an engineering report A well structured engineering report aims to: • demonstrate effective management, research, analysis and communication skills related to the content • include data relevant to the area under investigation Part 6: Lifting devices – engineering report 3 • present information clearly and concisely so that it is easily understood by the reader through the use of tables, graphs and diagrams to illustrate mathematical and scientific facts • justify the purpose using observations, calculations, or other evidence, to support a conclusion or recommendations. • document contributions and sources of information. Structure of an engineering report An engineering report generally includes the following sections: • title • abstract • introduction • analysis • result summary • conclusions/recommendations • acknowledgments • bibliography • appendices. Title page The title page gives the title of the engineering report, identifies the author and gives the date when the report was completed. Abstract The abstract is a concise statement that describes the content of the engineering report. It covers the scope of the report (what it is about) and the approaches used to complete the analysis (how the information was assembled). The purpose of the abstract is to allow a reader to decide if the engineering report contains relevant information. The abstract should be no more than two or three paragraphs – shorter if possible. 4 Lifting devices Introduction The introduction provides an overview of the subject, purpose and scope of the engineering report. It may contain background information regarding the topic. It also outlines the sections of the engineering report including why the investigation was undertaken, what research occurred, how data was collected and what analysis was conducted. Analysis The analysis is the body of the engineering report and should show evidence of research and experimentation. Information about materials and the mechanics of products should be collected or calculated for all engineering reports. This section must contain information required to satisfy the aim and purpose of the report. Tables and graphs, used to summarise detailed data in a concise form, are common features of an engineering report. Result summary The result summary should present the results concisely and note any limitations on the investigation. The results inform and support the conclusions and recommendations. Conclusions/recommendations The conclusions/recommendations summarises major points or issues in earlier sections of the engineering report. This section requires the author to draw conclusions or make recommendations based on data collected. If the purpose of the engineering report was to ‘select the best…..’, then the selection should be stated and the reason for the choice explained. Acknowledgments The acknowledgment section provides the opportunity to credit other people’s work that has contributed to the report. Bibliography The bibliography demonstrates that the report is well researched – all references need to be included. Bibliographic entries should follow established guidelines. Part 6: Lifting devices – engineering report 5 A standard approach for referencing bibliographic entries includes identifying the name of the author, the year of publication, the title of the work, the name of the publisher and the place of publication. For example: Johnston, S. Gostelow, P and Jones, E 1999, Engineering and Society, Addison Wesley Longman Australian Pty Ltd, Melbourne. This information allows the reader to source the information for confirmation of the details or conduct further research. Appendices The appendices should contain detail that has been separated from the main body of the engineering report. The information in this section is not essential but enhances the other data. Examples could be engineering drawings of products being compared, where the overall dimensions of the product may not have been part of the report, but may be relevant to some readers. During the engineering course this section may contain a technical drawing and could include information collected from organisations. Developing an engineering report Research and collaboration are the keys to developing an accurate and informative engineering report. Research methods Research is a critical function for professional engineers. The process involves: 1 Clarifying the issue The first step involves clarifying the issue under investigation and selecting an approach. This may require selecting sample materials, experimentation, working collaboratively with others. 2 Collecting data The second step involves collecting data. Sources such as the Internet, CD-ROM, encyclopedia, texts and journals are all locations where information can be gathered. 6 Lifting devices NOTE: Take care when gathering information from the Internet. Verify the accuracy and reliability of the information by checking the qualifications of the source, it cannot be assumed that the person(s) placing the information on the Internet is an expert on the subject. 3 Analysing and interpreting information The third step involves relating the evidence collected to support conclusions drawn or recommendations made. Collaborative work practices Collaboration involves working with others. It is an effective and efficient means of obtaining information and support during a project. The degree of collaboration can range from including the contribution of others through discussion to the involvement of a team depending on the project. Sample engineering report The following section contains a sample engineering report on a the profession of bio-engineering. The sample engineering report provides a general overview of the field of bio-engineering then focuses on a specific area – the bio-engineering environmental management. You can use the sample engineering report as a guide when presenting your work. Part 6: Lifting devices – engineering report 7 8 Lifting devices Bio-engineering Title: Bio-fuels Author/s: D. Iesel Date: January 2000 Abstract This report will examine the possible role that an environmental bio-engineer could play in assessing the potential for developing sustainable alternatives to the current use of fossil based fuels. Introduction The realm of the bio-engineer is particularly wide and can cover areas ranging from cutting edge experimental medical technology, refining existing medical technologies and practices through to the genetic modification of plant crops to enhance harvest quality and quantity and environmental management. This report, developed by a bio-engineer specialising in environmental management will show that the continued use of nonrenewable fossil based fuels is environmentally disastrous, and the continued use of such fuels without modification and exploring alternatives is ethically irresponsible. It will be shown that the burning of fossil fuels is a significant contributor to the air pollution levels in major cities and is responsible for numerous serious medical conditions throughout the world. As such engineers are ethically bound to explore and find alternatives that will result in an improved and sustainable living environment. Environmental pollution has reached a level that impacts on all living species on the planet and it is imperative that the sources of pollution are identified and research be conducted into methods for reducing the quantities of pollutants being emitted. Air pollution can be described as the presence in the atmosphere of any contaminates that may be injurious to the health or welfare of animal and plant life. Pollutants can be classified as either natural or human generated. Natural pollutants can include volcanic eruptions and other significant geological disasters. Our ability to manage these is negligible. Human generated pollutants, on the other hand, may be able to be managed. The transport, domestic and industrial sectors are the main contributors towards the rise in global pollutant levels. Particularly significant is the quantity of the fuel being consumed by motor vehicles. A vast majority of these vehicles are consuming fossil based fuels such as petrol and diesel. Analysis Vehicles, such as cars and trucks, with petrol and diesel engines are increasing their numbers on the roads of the world today at ever alarming rates. In the last 50 years their numbers have increased dramatically and each one of these vehicles will produce significant quantities of potentially harmful by-products. Without some form of intervention into their pollution cycle the quantity of pollutants will choke the cities and render them uninhabitable. Data from the US census Bureau indicates that there are currently in excess of 221 475 000 vehicles on US roads at the moment which are consuming more than 220 000 000 000 gallons or over 900 000 000 000 litres of fuel annually. These figures only account for the US and considerable quantities of fuel would be used in Europe and Asia as well. No matter how these figures are viewed, this is a lot of fuel. It has been estimated that for every mile traveled, vehicles emit 3.3 grams of volatile organic compounds, 27.52 grams of carbon monoxide (CO) and 2 grams of Nitrous oxides (NOx). This means that there will be at least 14 520 000 tonnes of volatile organic compounds, 121 088 000 tonnes of CO and 8 800 000 Tonnes of NOx released into the atmosphere annually. The composition of global atmospheric pollution produced by vehicles includes significant quantities of lead (used in fuel as a lubricant), solid particulate matter (SPM), sulfur dioxide, nitrogen oxides and carbon monoxide. Many of these pollutants can be minimized by improving the efficiency of the fuel burn in the engine combustion chamber and by modifying the chemical composition of the fuel. In Australia the significance of lead as a pollutant has been greatly decreased as a result of legislation calling for the removal of the lead from the fuel. However, globally lead is a significant pollutant and along with polynuclear aromatic hydrocarbons (PAHs) and benzene soluble organic matter (BSOM), other common by-products of the combustion of fuel have been demonstrated to be carcinogenic in nature. Oxides of sulfur are linked with respiratory problems such as asthma, bronchitis and in extreme cases emphysema and carbon monoxide (CO) has been shown to have adverse effects on haemoglobin levels in the blood. Nitrous oxides when combined with oxygen and in the presence of ultraviolet radiation will result in the development of photochemical smog. The quantities of pollutants produced are affected by the quality of the fuel being used, the state of maintenance and the technology employed in the motor. The importance of the relationship between atmospheric pollution and the car was first recognised in America in the 1940s but it was not until the 1970s that legislation, The Clean Air Act was passed, initiating emission control for all vehicles. Additionally, the long-term sustainability of the use of fossil fuels is questionable. With the exponential growth in the number of vehicles there has been a similar growth in the amounts of fuel supplies needed. As the amount of fossil fuel is a limited resource, its continued availability cannot be guaranteed. Alternative fuels The notion of sustainability resulted in the vehicle manufacturers developing more efficient motors and experimenting with alternative fuel supplies – liquid petroleum gas (LPG) and compressed natural gas (CNG). LPG is widely available across most areas of Australia and has been proven as a reliable and cleaner fuel. Compared to petrol-powered vehicles LPG produces about 12% less CO2, 30% less NOx, CO and hydrocarbons and if compared to diesel vehicles it produces about 90% less NOx and only 1/50th of the amount of particles. As a result of the pricing structures it is more cost efficient too. CNG has been used in a number of bus fleets and by some councils in Sydney, but the wide spread uptake has been hindered by the lack of available purchase points for the public. The cost of converting a vehicle to either LPG or CNG varies from between $2 000 to $6 000 depending on the type of vehicle that it is being fitted to and the type and number of storage cylinders that are to be used. Both of these fuels reduce exhaust emissions, being dry gaseous fuels they do not dilute the lubricating oil therefore reduce engine wear and maintenance requirements. On the negative side both of these fuels result in a loss of power when compared to the petrol engine, can result in increased exhaust valve wear because of the dry nature of the fuel and have the additional weight of the fuel cylinders. Again they are still using finite resources. Biodiesel Biodiesel is a clean burning replacement diesel fuel suitable for all compression ignition engines. Biodiesel can be made from either pure (new) or recycled vegetable oils, animal fats or restaurant greases. Biodiesel can be blended with petroleum diesel and used in many non-modified diesel engines. Commonly 20% biodiesel is mixed with 80% petroleum diesel, this blend is known as B20, whereas pure biodiesel is designated as B100. Engines using B100 fuel may need to be modified to take advantage of this type of fuel. The transportation and storage of this fuel requires no special requirements and in many instances is safer than petroleum diesel fuel in that the flash point of biodiesel is 150o C rather than 77o C. Independent tests have shown that biodiesel produces a significant reduction in all aspects of emissions and that it does not pose a threat to human health. In the year 2000, biodiesel was recognised as the only alternative fuel to successfully satisfy the stringent test requirements under the US Clean Air Act. The use of biodiesel significantly decreases the exhaust emissions of SPM and decreases the CO levels. The CO is converted to CO2 because of a more complete combustion and similar decreases in the sulfur dioxide emissions are also observed. The crops used to produce biodiesel absorb large amounts of CO2 as they grow and as the fuel is non-toxic and biodegradable it is an excellent fuel for use in fragile environments including estuaries, lakes, rivers, and national parks. Electricity Electricity has been used to power transport networks for many years – trains, trams and trolley busses. But these networks are limited in that the vehicle must follow specific paths. To allow for a wider ranging network electricity needs to be stored. This storage has been through using batteries. Although there has been significant research into the development of battery storage systems they are still large and have limited applications. At present most electric vehicles have a limited range because of the storage capacity of the batteries and they need to be recharged at very regular intervals. Development of the hybrid electric vehicle (HEV) is being carried out and many of the major vehicle manufacturers are expected to have such vehicles available for personal transport within the next few years. There is also significant research currently being undertaken in the development of the fuel cell. These cells produce electricity by the electrochemical reaction that takes place between hydrogen and oxygen in a fuel cell stack. The nonpolluting byproducts of this reaction are heat and water. This makes it an extremely clean and efficient fuel but currently this technology is only in its infancy. Ethanol The mixing of ethanol with diesel to produce E-diesel is a new process and the results are not yet conclusive. The mixing of ethanol with diesel lowers the flash point of the fuel making it more like petrol to handle. This would necessitate the probable modification of current diesel motors and would void the manufacturers warranty. As yet this fuel has not passed the environmental regulations required by the US Clean Air Act. Recently in Australia there has been significant controversy over some fuel distributors adding quantities of ethanol to the fuel supplies. Vehicle manufacturers have declined to offer warranties for their vehicles if they are operated with fuels containing significant percentages of ethanol. Solar energy and hydrogen The use of solar energy and hydrogen are also seen as potential sources of fuel but at present they are limited because of the storage deficiencies associated with batteries. Result summary Historically there has been significant development of motors and transport systems based on fossil fuels. Much of the recent activity has resulted in motors becoming more efficient with their use of fuel and decreasing the emission of pollutants. But from the shear numbers of vehicles on the road today there is a need to actively pursue developments focusing on renewable and nonpolluting energy sources. Whilst in the long-term fuel cell and solar technologies may be able to sustain the fuel requirements it is apparent that short term solutions need to be developed and implemented as soon as possible. Such an alternative is the development of biodiesel. It uses existing motor technology and the fuels are environmentally sustainable. The results from developing such a fuel would have immediate and dramatic impacts on the quantities if fossil fuel currently being used and the pollution profile of vehicles. Whilst diesel motors are commonly used as truck motors they are becoming more widely used in passenger vehicles. This trend is particularly apparent in Europe and is spreading worldwide with the introduction of small highpowered turbo diesel engines for cars. Conclusions/recommendations The development of sustainable fuel supplies in both the short and the long-terms is dependent on the involvement of bio-engineers in the field of environmental engineering. Initially the bio-engineer may be involved in developing a crop source that could be used to supply oil for traditional motors. This may involve developing better cropping methodology, production techniques and possible genetic modification of the crop to increase harvest and quality of the product. Additionally the bio-engineer may be involved with the development of recycling methods and reprocessing centers for the repurposing of various oil products into usable fuels. Bibliography The Australian Academy of Technological Sciences and Engineering <http://www.atse.org.au/publications/reports/urbair3.htm> (accessed 13.08.03) The Energy and Resource Institute <http://www.teriin.org/energy/cng.htm#intro> (accessed 13.08.03) Commonwealth Scientific and Industrial Research Organisation <http://www.dar.csiro.au/information/urbanpollution.html> (accessed 13.08.03) Environmental Protection Agency http://www.epa.gov/otaq/consumer/fuels/altfuels/compressed.pdf (accessed 13.08.03) LP Gas Association <http://www.lpga.co.uk/LPGA.htm> (accessed 13.08.03) Alternative Fuels and Data Center <http://www.afdc.doe.gov/altfuels.html> (accessed 13.08.03) The Energy and Resource Institute <http://www.teriin.org/urban/air.htm> (accessed 13.08.03) Public Access Networks Corporation <www.panix.com> (accessed 13.08.03) US Census Bureau <http://www.census.gov/prod/www/statisticalabstract-02.html> (accessed 13.08.03) 16 Part 5: Engineering report Exercises Exercises 5.1 Select a bio-engineering development that interests you and report on the nature of the work done and the related issues. Describe the project and the technologies that are associated with the project. Possible areas could include: • development of tap handles for the arthritic • use of biomass obtainable from recycling centers • generation of power from recycling centers. Consider the resources you have available when nominating the area for investigation. Bio-engineering 17 18 Part 5: Engineering report Progress check In this part of the module you applied your knowledge and skills to produce an engineering report on bio-engineering – the nature of the work and the ethics related to the profession. Disagree – revise your work Uncertain – contact your teacher Uncertain Agree – well done Disagree Agree Take a few moments to reflect on your learning then tick the box that best represents your level of understanding. I have learnt about • engineering report writing • communication – research methods including the Internet, CD-ROM and libraries – collaborative work practices. I have learnt to • complete an engineering report on the bio-engineering profession with reference to – the nature of the work done – ethics related to the profession. • apply appropriate technologies to produce a report. Extract from Stage 6 Engineering Studies Syllabus Board of Studies NSW, 1999. Refer to <http//www.boardofstudies.nsw.edu.au> for original and current documents. Congratulations! You have now completed Bio-engineering. Bio-engineering 19 20 Part 5: Engineering report Exercise cover sheet Exercises 5.1 Name: _____________________________ Check! Have you completed the following exercise? Exercise 5.1 • title page • abstract • introduction • analysis • results summary • conclusions/recommendations • acknowledgments • bibliography • appendices. If you study Stage 6 Engineering Studies through a Distance Education Centre/School you will need to return the exercise pages with your responses. Return the exercise pages with the Title Page cover attached. Do not return all the notes, they should be filed for future reference. If you study Stage 6 Engineering Studies through the OTEN Open Learning Program (OLP) refer to the Learner's Guide to determine which exercises you need to return to your teacher along with the Mark Record Slip. Please complete and return the module evaluation that follows. Bio-engineering 21 22 Part 5: Engineering report
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