Chapter 10 Fundamentals of Cost Management McGraw-Hill/Irwin Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved. Using Activity-Based Cost Management to Add Value L.O. 1 Explain the concept of activity-based cost management. • Activity-based cost management uses activity analysis in decision making. • Activity-based costing focuses on activities in allocating overhead costs to products. • Activity-based management focuses on managing activities to reduce costs. 10 - 2 Using Cost Hierarchies L.O. 2 Use the hierarchy of costs to manage costs. Hierarchy Level Cost Example Cost Driver Example Volume related Supplies Lubricating oil Machine repair Direct labor cost Machine-hours Number of units Batch related Setup costs Material handling Shipping costs Setup hours Production runs Number of shipments Product related Compliance costs Design and specification costs Number of products Facility related General plant costs Plant admin. costs Direct costs Value added 10 - 3 Managing the Costs of Customers and Suppliers L.O. 3 Describe how the actions of customers and suppliers affect a firm’s costs. • Information on customer profitability is important for managers, so they can make decisions that will improve firm performance. 10 - 4 Using ABC Costing: Customers and Suppliers L.O. 4 Use activity-based costing methods to assess customer and supplier costs. • Use the same four-step ABC product costing process to assess customers and suppliers. Step 1: Identify the activities that consume resources. Step 2: Identify the cost driver associated with each activity. Step 3: Compute a cost rate per cost driver for each unit or transaction. Step 4: Assign costs to customers by multiplying the cost driver rate by the volume of cost driver units consumed by the activity or transaction that occurred. 10 - 5 LO4 Cost of Customers Step 1: Identify the Activities • What activities consume resources for Red’s delivering service? Process Flow of the Delivery Service – Red's Lumber Enter order Pick order Deliver order 10 - 6 LO4 Cost of Customers Step 2: Identify the Cost Drivers Activity Entering order Picking order Delivering order Delivery administration Cost Driver Number of orders entered Number of items picked Number of deliveries made Order value 10 - 7 LO4 Cost of Customers Step 3: Compute the Cost Driver Rates Computation of Cost Driver Rates – Red's Lumber Activity Entering order Picking order Delivering order Delivery administration Activity Cost $100,000 $150,000 $300,000 $250,000 Cost Driver Volume ÷ ÷ ÷ ÷ 10,000 orders 75,000 items 12,500 deliveries $5,000,000 order value Cost Driver Rate = = = = $10 per order $ 2 per item $24 per delivery 5% of value 10 - 8 LO4 Cost of Customers Step 4: Assign Costs Using ABC Cost Driver Information by Customer – Red's Lumber Cost Driver Jack Jill Number of orders 150 50 Number of items 750 750 Number of deliveries 200 50 Order value (total sales) $50,000 $50,000 10 - 9 LO4 Cost of Customers Step 4: Assign Costs Using ABC Estimated Customer Delivery Costs – Red's Lumber Activity Jack Entering order (@ $10 per order $ 1,500 Picking order (@ $2 per item) 1,500 Delivering order (@ $24 per delivery 4,800 Delivery administration 2,500 Total delivery costs $10,300 Jill $ 500 1,500 1,200 2,500 $5,700 10 - 10 Using and Supplying Resources L.O. 5 Distinguish between resources used and resources supplied. • Resources used: Cost driver rate multiplied by the cost driver volume • Resources supplies: Expenditures or the amounts spent on a specific activity • Unused capacity: Difference between resources used and resources supplied 10 - 11 Computing the Cost of Unused Capacity L.O. 6 Design cost management systems to assign capacity costs. • Actual activity: Actual volume for the period • Theoretical capacity: Amount of production possible under ideal conditions with no time for maintenance, breakdowns, or absenteeism. 10 - 12 LO6 Computing the Cost of Unused Capacity • Practical capacity: Amount of production possible assuming only the expected downtime for scheduled maintenance and normal breaks and vacations. • Normal activity: Long-run expected volume 10 - 13 Managing the Cost of Quality L.O. 7 Describe how activities that influence quality affect costs and profitability. • Quality as defined by the customer • Organization is managed to excel on all dimensions 10 - 14 Cost of Quality L.O. 8 Compare the costs of quality control to the costs of failing to control quality. • Prevention: Costs incurred to prevent defects in the products or services being produced – Materials inspection – Process control – Quality training – Machine inspection – Product design • Appraisal: Costs incurred to detect individual units of products that do not conform to specifications – End-of-process sampling – Field testing 10 - 15 LO8 Cost of Quality • Internal failure: Costs incurred when nonconforming products and services are detected before being delivered to customers. – Scrap – Rework – Reinspection/Retesting • External failure: Costs incurred when nonconforming products and services are detected after being delivered to customers. – Warranty repairs – Product liability – Marketing costs – Lost sales 10 - 16 End of Chapter 10 McGraw-Hill/Irwin Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved.
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