Missouri University of Science and Technology Scholars' Mine International Conference on Case Histories in Geotechnical Engineering (2004) - Fifth International Conference on Case Histories in Geotechnical Engineering Apr 13th - Apr 17th Unique Foundation Solution for Organic Soil Site Keith E. Robinson EBA Engineering Consultants Ltd., Vancouver, B.C., Canada Follow this and additional works at: http://scholarsmine.mst.edu/icchge Part of the Geotechnical Engineering Commons Recommended Citation Robinson, Keith E., "Unique Foundation Solution for Organic Soil Site" (2004). International Conference on Case Histories in Geotechnical Engineering. 54. http://scholarsmine.mst.edu/icchge/5icchge/session01/54 This Article - Conference proceedings is brought to you for free and open access by Scholars' Mine. It has been accepted for inclusion in International Conference on Case Histories in Geotechnical Engineering by an authorized administrator of Scholars' Mine. This work is protected by U. S. Copyright Law. Unauthorized use including reproduction for redistribution requires the permission of the copyright holder. For more information, please contact [email protected]. UNIQUE FOUNDATION SOLUTION FOR ORGANIC SOIL SITE Keith E. Robinson, M.S., P.Eng. Principal Geotechnical Consultant EBA Engineering Consultants Ltd. Vancouver, B.C. Canada ABSTRACT A soft soil site, located near Vancouver, BC, presented a unique challenge for the Owner and geotechnical engineer. The relatively narrow but long site was covered by a variable thickness of silty sand and gravel fill overlying about 3 m of peat, organic silt to 12 m depth and very soft, sensitive clay to about 35 m depth. A three/two-story, 27 by 200 m, concrete tilt-up warehouse type structure was proposed for the site. The two foundation options initially considered included the full structure and slab supported on piles driven down to refusal at about 40m depth or conventional spread foundations after preloading the site with up to 6 m of fill for at least one year. An alternative and chosen design was to use a thick mat of Lightweight Cellular Concrete (LCC) to offset building and fill loads as well as to provide a method of redistributing foundation stresses to reduce potentially adverse differential movements. Because of a history of variable fill thicknesses placed over the property, with resulting variable magnitude of preconsolidation of the soft soils, it was necessary to design a variable thickness for the LCC along the length of the building and provide a nominal preload for three months prior to building construction. The project was completed on budget and has performed as predicted over the past four years since construction. This paper presents the results of settlement monitoring of the preload and warehouse, and provides a summary of building performance. INTRODUCTION The owners of a property in Port Coquitlam, a suburb of Vancouver, BC, Canada required an innovative foundation design for a long, narrow warehouse. The 27 by 200 m structure was to be the equivalent of 3 levels in the western (front) 60 m, with the remaining structure consisting of 10 m wide warehouse units with mezzanine levels over part of each unit. Allowable floor loading was 12.5 kPa. half. A small office was located at the western end. In 1992 a preload was placed, as indicated in Figure 1, in preparation for a planned small office structure that was eventually not constructed. The preload was left in-place for some time but the removal date was unknown. A long, very narrow, block wall storage building abuts the northern property line about 17.5 m from the proposed building as shown in Figure 1. Because of the very soft soils at the site and the variable past usage of the lot (loading history), the optimization of the foundation design required significant innovation. The structure was completed in mid 1999. This paper describes site conditions, foundation options, details of the chosen design and monitoring performance over the past 4 years. At the time of the site investigation the general grade sloped down from about Elevation 5.3 m at the east end to Elevation 3.5 m near the Schoolhouse St. at the west end. There were some piles of fill covering parts of the eastern end of the lot to heights of 1.5 m. Apparently the eastern part of the site and a small west central area (see Figure 1) had some fill loading history which resulted in partial preconsolidation of the soft native soils. SITE CONDITIONS Soil conditions, as revealed by 3 boreholes and 32 test pits, consisted of 0.6 to 2.6 m of fill increasing from west to east across the site. The fill consisted of river sand and silty sand and gravel (glacial till excavated from nearby sites), overlying about The long, narrow lot had historically been used for storage of equipment and, occasionally, miscellaneous fill in the eastern Paper No. 1.92 1 15 15 0 30 5.2 ALL DISTANCES ARE IN METRES CREST OF OLD PRELOAD AREA 0 5. 4.0 LCC Elevation Change LCC Elevation Change 3.8 4.4 LCC Elevation Change LCC Elevation Change LCC Elevation Change 5.0 4 5. 5.2 5. 0 2 4. Building 4.8 Building 5.0 6 4. 4.4 2 4. Building 4.8 0 4. Building 5. 0 4.6 BUILDING PERIMETER 8 3. 2 5. 6 3. LCC Elevation Change 8 3. SCHOOLHOUSE STREET Existing Storage Building Building Fig. 1. Site Plan & Contours 0.3 m of hog fuel (wood chips). Below the fill, native soils consisted of the following: Soil Description Thickness (meters) Average Moisture Content in Percent Peat to silty peat Peaty organic silt Soft organic silt Stiff silt Sensitive silty clay Dense gravel over glacial till 2 to 3.4 0.6 to 3.4 6 3.5 to 4.0 18 >2 300 100 65 38 55 10 differential settlements of the building within tolerable levels. The preload would have to be placed in stages and bermed to prevent slope failures. A further problem for a high preload of long duration would be the impact on adjacent structures, particularly the long block wall building to the north. Settlements of this building would be significant and require remedial treatment. Based on previous experience with Lightweight Cellular Concrete (LCC), it was recommended that another option be considered which would combine LCC and a nominal preload. This would be less costly than the pile option and meet the Owner's construction schedule. The added benefit was to have the yard and building move together as long term settlements develop. FOUNDATION OPTIONS FOUNDATION DESIGN The upper 12 m of soils are very compressible. The lower 18 m of sensitive clay is also compressible but would not be significantly impacted by the relatively light, narrow building. The non-uniform load history of the site provided a complicating factor relative to settlement estimates for various options. A further complication was the requirement for a slab grade at elevation 4.7 m, up to 1.2 m above the existing grade at the west end. The two standard foundation options for similar soil conditions in the Greater Vancouver region are piles, or preloading followed by spread footings. There are two significant issues related to piles that eliminated them from consideration. The soft soils at the site would continue to settle differentially under the influence of previous fills and the 1.2 m raised grade at the west end. Maintaining access to loading bays would be difficult, costly and unsightly. Also, the extensive depth to firm bearing for the piles would result in a very expensive solution as the structure and slab would have to be pile supported. The preload option provided a number of difficulties. Because of the extensive thickness of compressible soils and their low permeability, preload time would long even if a very high preload was used. It was estimated that up to 6 m of preload would be required for at least 1 year to keep long term Paper No. 1.92 LCC is a mixture of cement, ash, water and foam. The LCC is used to reduce the total weight of the structure by offsetting soil loads. For this project, the LCC was designed to have a maximum wet cast density of 5 kN/m3. To provide a cured strength of 1 MPa for the LCC, the cement/ash portion of the mix was 1/1. To protect the LCC it was wrapped in 12 mil PVC. The foundation design required an iterative process based on the changed grade at various positions under the building, average building loads, preload impacts and thickness of LCC. The impact of building loads and raised grade fills was minimized by varying the thickness of LCC as well as preloading the building area with a nominal height of fill for 3 to 4 months. The final foundation design included a variable thickness of preload fill, followed by excavation to place a variable thickness of LCC. The thickness of both were a maximum at the west end of the building where soil conditions were least favorable, existing grade was lower and there was no history of previous fill or preload placement. To complete the analysis, consolidation parameters for the peat, organic silt, silt and sensitive clayey silt, summarized in the form of Cc / 1+℮o values of 0.44, 0.25 and 0.19 and 0.17, respectively, 2 were used to assess primary settlements under various loading conditions. An additional secondary settlement component was also included. The LCC was varied in thickness to balance the net increase in soil pressures resulting from the fill, LCC and average building loads against estimated long term settlements. For example, in the western 30 m of the building, the net increased pressure below the LCC based on the average dead plus long term live loads plus 2.4 m of LCC less 0.6 m of the original site grading fill, was estimated to be about 20 kPa. length of that section. The effect was estimated to be a gentle tipping of the building rather than abrupt differential offsets. The unique and attractive feature of this design was the thick mat of 1 MPa material (LCC) below footings that spread loads over the soft organic soils. The LCC was designed to extend 3 m beyond the building perimeter. Settlements to the east were predicted to be gradually less in total magnitude to a minimum of 135 mm at the eastern end of the building. The long term settlement of the building with this net pressure increase, without preloading, was estimated to be about 950 mm. The preload was expected to reduce the maximum postconstruction, building settlement to 380 mm which would be a combination of primary and secondary consolidation to 10,000 days or the year 2026. PRELOAD SETTLEMENTS Because site grades and relative preconsolidation of the underlying soils increased toward the east, the thickness of LCC and preload fill was reduced. To provide an acceptable foundation cost to ensure the viability of the project, the Owner accepted that settlements could not be balanced along the building length. The design, therefore, provided for differential settlements that could be tolerated by the structure. The design resulted in settlement estimates that would be significantly greater at the west end than at the east end of the building. The design section, shown in Figure 2, included 1.2 to 2.1 m of preload above final slab grade and 0.8 to 2.4 m of LCC below the base of slab. The LCC was placed in a series of cells, excavated and filled in sequence from east to west. For the third cell from the west, two thicknesses of LCC were used to offset the effect of the previous preload in the north part of the building. The north half had 0.9 m of LCC, while 1.8 m was used for the south half. The building was divided into 3 independent sections with separate walls at 60 and 120 m from the west end. The LCC was continuous across the sections although steps in thickness coincided with the sections. The intention was to allow the building to move relatively freely in sections to prevent or minimize potential cracking, should adverse settlements develop. This was considered an additional safety factor. Based on the anticipated building and site grading fill loads, and the short term preload, settlements in various sections of the building were estimated. For the western 60 m section, the higher building loads and the proximity of the old preload to its eastern end, resulted in settlement estimates that ranged between 150 and 380 mm with differential movements of up to 230 mm along the Paper No. 1.92 Preload commenced in mid April, 1998 with removal between mid August and mid September 1998. LCC placement started toward the end of August progressing west from the east end as the preload was removed. The preload was monitored by surveying 24 gauges spaced around the building as shown in Figure 3. At the west end, the preload remained in place almost 5 months with a minimum time at the east end of 4 months. Projected settlements of each gauge to the removal date has been shown in Figure 3 with movements ranging from 0.08 to 1.11 m. The low readings were from areas of previous preload activities and the area at the east end where the recent site grade had been higher. A few typical settlement plots are provided in Figure 4. The plots are typical for the Vancouver region where these types of organic soils are encountered, with an almost straight line projection of settlements on a semi-log scale. The importance of preloading in combination with LCC is evident from the monitoring results. BUILDING PERFORMANCE The LCC installation was completed by the end of 1998. Building construction could then be initiated without concerns regarding soil conditions during inclement weather. The building was effectively completed by the end of summer 1999. For purposes of projecting building settlements, it was assumed all loads were instantaneously in place on June 30, 1999. Figure 5 shows the building as it looked in June 2003, 5 years after preloading and 4 years after completion. Settlements of the building were monitored by surveying the slab at the entrance to each of the small warehouse bays. Settlement readings were taken in December 1999, February 3 EL. 6.22m EL. 5.91m EL. 5.30m (1.52m BENCH) PROPERTY LINE PRELOAD EL. 6.83m EDGE OF BUILDING PROPERTY LINE 1.5m EXISTING GRADE EL. 4.69m EDGE OF BUILDING EL. 4.54m UNDERSLAB LIMIT OF EXCAVATION EL. 3.78m EL. 3.63m EL. 3.63m (NORTH HALF) EL.3.32m 3m EL. 2.41m EL. 2.71m (SOUTH HALF) EL. 2.10m EXCAVATION 1.5m 30.5m 30.5m 30.5m 46.0m 30.5m 30.5m SECTION A - A' 0 7.5 15 22.5 30 37.5m 0 0.75 1.5 2.25 3.0 3.75m HORIZONTAL 3m 3m 25.8m EL. 6.83m 1.5 1 PROPERTY LINE PROPERTY LINE VERTICAL 6% 1.5 6% BLDG. SLAB EL. 4.69m 1 EL. 3.66m - APPROX. EXISTING GROUND ELEVATION EL. 2.10m SECTION B - B' 0 2 4 6 NOTE - See Figure 1 and 3 for Plan View 8 10m Fig. 2 Foundation Design Section 15 0 30 15 ALL DISTANCES ARE IN METRES Note: 11 - Gauge Number 104 - Settlement at the end of preload (cm) Existing Storage Building A SCHOOLHOUSE STREET B 24 81 23 71 22 71 21 32 20 10 19 8 18 17 17 25 16 20 15 14 13 13 12 111 11 104 10 84 9 46 8 22 7 32 6 32 5 25 4 13 3 17 2 14 1 17 B' PRELOAD OUTLINE (AT CREST) Building Building A' BUILDING PERIMETER Building Building Building Fig. 3. Preload Settlement Gauge Location. Paper No. 1.92 4 Settlement (m) 0.0 Legend Point 9 Point 12 Point 20 Point 21 Point 22 Point 24 -0.5 -1.0 -1.5 1 10 100 1000 Time Since Construction (days) Fig. 4. Typical Preload Gauge Settlements total settlement of 420 mm at Bay 29 by 2026. Settlements then reduce to the west to about 300 mm at Bay 32. It is likely that the more dramatic settlement gradients are the result of a lighter preload to the east and the transition to the west where the old preload had been located. In hindsight, the recent preload and LCC thickness should have been increased to the east of the old preload area. Fig. 5. Photo, June 2003. 2001 and May 2003, and compared to the finished floor grade effectively completed with full building load in mid 1999. The locations of monitor points are shown in Figure 6 along with total settlements to May 21, 2003 and projected total settlements to the end of 2026, the effective date for estimated long-term settlements. A few representative settlement plots are shown in Figure 7. Currently, settlements range between 30 and 320 mm. Using a straight line projection of the semi-log plots, the estimated long term settlements are expected to range between 35 and 420 mm, with maximum differential movements of about 130 mm in 10 m (1 in 75). The current maximum differential movement is 90 mm in 10 m (1 in 110). These maximum differential movements occur between Bays 27 and 28 (see Figure 6) along a section of the north side of the building, where the settlements increase steadily to an estimated Paper No. 1.92 With the exception of Bay 29, maximum ultimate settlements are now predicted to be 380 mm which is equivalent to the maximum settlements estimated during the design phase of the project. A detailed inspection of the building revealed no signs of distress. However, the slight dip adjacent to Bay 29 could be observed but was not causing any problems for the Owners, or building cracking. The overall functioning of the building is excellent considering the current and expected level of settlements. CONCLUSIONS This project demonstrates the benefits of an integrated design approach involving the owners desire to control construction costs and time, while recognizing the potential risks associated with innovative foundation designs. The engineer had to predict the performance of the building after a variable history of loading conditions over very soft compressible soils. Combining a unique building material (LCC) with variable thicknesses of short term preloading and the LCC, it was possible to design a foundation system that satisfied the Owner’s needs while performing at an acceptable level. The Owner accepted the need to balance acceptable building settlements against foundation construction costs. 5 15 30 15 0 ALL DISTANCES ARE IN METRES Note: 34/24 Building settlements projected through 2026 - 34cm Actual building settlements to May 21, 2003 - 24cm T R S 5/4 6/4 5/4 9/7 19/14 32/23 Q 3.5/3 P O 42/32 34/24 30/20 30/19 30/20 32/21 33/23 35/26 35/25 35/24 36/25 Existing Storage Building C 24 23 22 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 11/8 11/8 14/11 9/7.5 25 9/7 26 9/6.5 27 9/7 28 12/9 29 23/17 30 26/20 31 32/25 32 34/26 33 32/24 34 30/21 35 33/24 36 32/23 37 35/25 38 35/25 39 33/24 40 37/27 SCHOOLHOUSE STREET B 5/4 D A 38/28 U BUILDING PERIMETER Building E H I L M F G J K N Building Building Building Building Fig. 6. Building Settlement Monitors and Results. Originally estimated long term settlements of 135 to 380 mm compare favorably with the settlements extrapolated to 2026 (27 years after completion), from 4 years of monitoring, of 35 to 420 mm. Differential movement projected along the western 60 m section of the building is now predicted to be 70 mm compared to original worst case estimates of up to 230 mm. Only a short section to the east of an old preload area has undergone significant differential movements. Based on current observations and prediction for the future, it is likely that long term differential movements can be readily tolerated by the building with no adverse impacts to individual warehouse users. The thick mat of LCC helps spread the stresses of the building over the soft organic soils and prevent abrupt differential movements. Of interest to structural engineers will be the significant differential movements that the building has been able to tolerate without any signs of structural or architectural distress. Settlement (m) 0.0 Legend Point 1 Point 6 Point 11 Point 19 Point 28 Point 32 Point 39 -1.0 -2.0 -3.0 -4.0 1 10 100 1000 10,000 Time Since Construction (days) Fig. 7. Typical Building Settlements. 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