Controlled release of imidacloprid from biodegradable grafted starch matrix Abstract In present work attempts were made to prepare starch graft poly(methylacrylate) through the advanced microwave irradiation technique obtaining very high yield in aqueous medium at atmospheric conditions and to characterize the St-g-PMA by FTIR, SEM, DTA, TGA and DSC. Imidacloprid of technical grade was individually encapsulated within the potato starch matrix modified by poly(methylacrylate) through chemical grafting and in vitro release study of encapsulated St-g-PMA-97.5%,St-g-PMA-50%,and pure potato starch were compared. The kinetic experiment of imidacloprid release in water have shown us that the encapsulation of imidacloprid with high grafting efficiency had the slower release of the active ingredient from several hours to one day and the release data were fitted to empirical equation m t/mo=ktn where mt/mo is the fraction of insecticide released at time t, k & n are the constant and n indicates the mechanism of release which is diffusion controlled along with this release behaviour, insecticides content and swell ability were also investigated. Scanning electron microscopy revealed that the insecticides encapsulated within the St-gPMA matrix were dispersed in the form of tiny cells. Page 80 Controlled release of imidacloprid from biodegradable grafted starch matrix 1. Introduction Many water soluble agrochemicals need controlled release systems for steady or pulsed release of intact agrochemical for humanizing the consumption of nutrients and minimizing a variety of adverse health hazards of these agrochemicals to the general population [1] and other serious ecological problems [2,3] associated with leaching [4] surface run-off, degradation [5] and volatilization [6] of integrated agrochemicals. The purpose behind controlling drug delivery is to achieve more effective therapies while eliminating the potential for both under- and overdosing. A successful controlled release device depends on technological factors such as entrapment efficiency, integrity and desired release characteristics. In recent years modified natural polymers are used as controlled release device in agro industries and emerged as a novel technique with enhanced commercial viability than the use of conventional synthetic polymers [7-10]. Natural starch is notorious, adaptable inexpensive and entirely biodegradable agricultural material used for a verity of industrial applications [11]. Although natural starch is effectively used as agrochemical encapsulating material [12-13] but the hydrophilic nature of starch showing enormous swelling, results in premature release of pesticides from matrix which reduces the survival life in field uses especially in high water environment. Therefore low water resistance and week bioadhesion of starch improved through modification including cross linking [14], addition of protective coating or grafting. Among various methods microwave radiation provides a highly advantageous means of grafting due to production of large concentration of free radical in irradiated material in absence or low concentration of initiator [15-16]. Grafted starch matrix have achieved immense victory due to their wide spread application in pharmaceutical, biomedical, biotechnological and environmental fields [17-19]. Owing to their low toxicity and high enzymatic degradation at desired sites, Potato starch graft copolymers have been Page 81 Controlled release of imidacloprid from biodegradable grafted starch matrix frequently considered as a potential matrix system for controlled release of agrochemicals. Encapsulated starch graft copolymers of hydrophobic characteristics has yielded some promising result in to agrochemical release to enhance agriculture production and responsive to minimize the environmental pollution [20]. A hydrophobic behavior can be obtained if starch is grafted with hydrophobic monomers [21-22]. Encapsulation of highly water soluble pesticides with in hydrophobic starch matrix results the low swellings of matrix. For this reason the release rate of highly water soluble insecticides from the matrix in wet environments would be reduced. Imidacloprid [1 - (6 - chloro - 3 - pyridinylmethyl) - N - nitroimidazolidinylideneamine] used for the controlled release device is a systemic Insecticide with novel modes of action [23-24]. This insecticide is effective for controlling, whiteflies, thrips, aphids, scales, psyllids, plant bugs, and other various harmful pest species including resistant strains. The aim of the present study is to synthesize potato starch Poly(methylacrylate) graft copolymer by microwave irradiation technique using Thiourea- K2S2O8 redox pair and evaluate the potential of controlled-release formulations for lower application rates with reduce leaching of imidacloprid. Therefore, a biodegradable controlled-release formulation was prepared by integration of insecticide with grafted potato starch and the release rate of the active ingredient from CR granules was studied in aqueous medium. 2. Materials and methods Domestic microwave oven model no LG Intellocook TH MS-1947 was used for the all synthesis. Distilled water was used for the whole study. Technical grade Imidacloprid (99%) kindly provided by National fertilizer chemicals, India was chosen as module insecticide. All other reagents were of analytical grade. Pure starch used in this study was a commercially available potato starch from Sd Fine chem. Ltd., India. Page 82 Controlled release of imidacloprid from biodegradable grafted starch matrix Encapsulating matrices starch and St-g-PMA were prepared and fully characterized during previous study as describes in chapter second. The starch samples were modified to obtain resistant and mechanical strength. Polymethylacrylate was used to modify starch surface in presence of thiourea and potassium persulfate under treatment of microwave irradiation. The optimum concentration of thiourea and potassium persulfate and monomer was observed respectively 0.01M, 0.02M and 0.11M. The grafting parameters such as percentage grafting (%G) and efficiency (%E) were calculated in weight in the following manner [25-26]. %G= (Wt of PMA grafted /Wt of Starch) x100 %E= (Wt of PMA grafted / Wt of MA charged) x100 Maximum grafting efficiency (97.5%) and a medium efficiency (50%) grafted samples were chosen as encapsulating matrix and compared with pure potato starch. The IR spectra of the imidacloprid encapsulated St-g-PMA, St-g-PMA matrix and pure starch were recorded as KBr pellets on a FTIR-Perkin Elmer Spectrometer. The spectra were taken from 4000 to 400 cm-1 with resolution 4cm-1.Thermal stability studies of St-g-PMA dry samples were performed on thermo gravimetric analyzer (EXSTAR TG/DTA 6300), with a temperature range of 25–800 0C at a heating rate of 20 0C/min under atmospheric conditions, surface morphology examined by scanning electron micrograph (LEO 430) . 2.1. Swelling studies The swelling equilibrium was measured according to the conventional ‘‘tea bag’’ method. The completely dried weighed quantity of graft copolymer was immersed in 200 ml of distilled water at 25 0C. After 8 hours the tea bag was taken out, wiped superficially with filter paper to eradicate surface water and then, weighed. The percentage mass swelling was determined using the following expression [27-28]: Page 83 Controlled release of imidacloprid from biodegradable grafted starch matrix % SM =Mt –M0 x100 M0 Where, M0 and Mt are the initial mass and mass at different time intervals, respectively. 2.2. Encapsulation 545mg (dry base) of the St-g-PMA and 30 ml of distilled water were placed in a glass beaker and stirred mechanically for 15–25 min to form dispersion. The dispersion was heated to gelatinize the starch and kept at about 90 0C for 20–30 min under stirring. Then, the pesticides (110mg) were thoroughly mixed with the gelatinized starch paste with a glass rod. The mixture was kept at room temperature for 24 h to obtain a solid gel. Then, the gel was dried at about 90 0C. Finally, the samples were crushed into pieces and sieved for the collection of the 10–40-mesh fraction for analysis. 2.3. Encapsulation efficiency (%) The Encapsulation efficiency is the weight percentage of the imidacloprid actually encapsulated within the matrix. The granular sample with dry weight (100 mg) was washed with 20 ml of water to remove the pesticides exposed. The pesticides content in water was determined through spectrophotometric analysis. The encapsulation efficiency was calculated with the following equation: Encapsulation efficiency (%) = [W1/ (W0XC)] X 100% Where W 1 and W 0 denote the weight of the pesticides washed away in the distilled water and the weight of the granular sample, respectively, and C is the pesticide content of the sample. 2.4. Pesticide release studies In vitro release of the imidacloprid has been carried out by keeping dried and loaded samples of each formulation (100mg) in 250ml water at room temp. About 2ml sample was withdrawn on specified time intervals and then release Page 84 Controlled release of imidacloprid from biodegradable grafted starch matrix was measured spectrophotometrically. All the experiments were carried out in duplicates. 3. Results and discussion 3.1. Effect of graft modification Natural polymers, especially polysaccharides, have been used recently as controlled release systems because of their unique advantages thus under influence of microwave irradiation, grafting of poly(methylacrylate) onto potato starch was found to take place in presence of very little concentration of thiourea and potassium per sulfate redox pair obtaining very high grafting yield 390% of 97.5% efficiency within only 3 min at 320 W MW power. Microwave wave irradiation technique offers a number of advantages over conventional method such as low creation of homopolymer, short reaction time, instantaneous and rapid heating. Thus in grafting under MW, low concentration of redox pair is needed and grafting takes place in an eco-friendly respect in aqueous medium. 3.2. FTIR Spectroscopy IR spectra of potato starch and St-g-PMA are shown in Figure 1. The IR spectrum of Starch showed absorption bands at 3362.4 (-OH stretching) and 1021.1 cm-1 (skeletal vibration of C-O-C). IR spectra of St-g-PMA show peaks at 3450.6 and 1047.8 cm-1, which may be ascribed to the -OH stretching and skeletal (C-O-C) vibration of starch in addition to the bands at 1746.1 cm-1 due to the carboxyl groups (>C=O stretching) of PMA, indicating that MA has been successfully grafted onto potato starch. Page 85 Controlled release of imidacloprid from biodegradable grafted starch matrix A B Figure 1: FTIR Spectra of Pure Starch (A) and St-g-PMA (B) Page 86 Controlled release of imidacloprid from biodegradable grafted starch matrix 3.3. Thermal analysis The thermogravimetic analysis (TGA) of potato starch and starch-graftpoly(methylacrylate) copolymer were also carried out (fig 2). Potato starch showed a very small weight loss below 100 0C, implying a loss of moisture. Starch and St-g-PMA copolymer had significant weight loss of 8.5% and 12.3% at 250 and 200 0C, respectively. The major weight loss of starch started at 289 0C (44.0%), whereas for St-g-PMA composite the major weight loss started at 300 0C (41.8%). Therefore, starch and St-g-PMA composite had a decomposition temperature of 289 and 300 0C, respectively. The results indicated that the introduction of PMA to polymer network resulted in an increase in thermal stability The DSC plots (Fig 3) show the respective exothermic and endothermic peaks for all the weight losses which have occurred confirming the corresponding decomposition temperatures and also the decomposition processes. Page 87 Controlled release of imidacloprid from biodegradable grafted starch matrix 120 Starch Starch-g-PMA 100 TGA % 80 60 40 20 0 -20 100 200 300 400 500 600 700 800 900 Temp cel Figure 2: TGA of starch and St-g-PMA Samples Page 88 Controlled release of imidacloprid from biodegradable grafted starch matrix Starch St-g-PMA 200 180 160 140 DSC mw 120 100 80 60 40 20 0 -20 0 100 200 300 400 500 600 700 800 900 Temp cel Figure 3: DSC Curves of Starch and St-g-PMA samples Page 89 Controlled release of imidacloprid from biodegradable grafted starch matrix 3.4. Surface morphology Surface morphology of the potato starch and grafted starch was evaluated with the help of scanning electron micrographs. SEM images of starch and grafted starch are shown in fig. 4(a, b). The morphology of the potato starch surface, that is granular quite clear in fig 2a. Starch granules were partially destroyed during the graft copolymerization process and attested to the very good interfacial adhesion between the starch and the poly(methylacrylate) chains( fig 4b). Thus comparison of these figures reveals that grafting has taken place. The SEM image of the imidacloprid encapsulated St-g-PMA matrix (fig 4c) revealed that the imidacloprid particles were regularly dispersed in continuous Stg-PMA matrix phase. It is assumed that it forms a reservoir type structure, similar to the matrix structure of St-g-PLA [20]. The amphiphlic St-g-PMA had a core shell structure with a hydrophilic starch core and a hydrophobic grafted PMA shell. The imidacloprid was surrounded by St-g-PMA wall and released through diffusion. Page 90 Controlled release of imidacloprid from biodegradable grafted starch matrix Figure 4a: SEM Images of Pure Starch, (4b) St-g-PMA, (4c) Imidacloprid encapsulated St-g-PMA matrix Page 91 Controlled release of imidacloprid from biodegradable grafted starch matrix 3.5. Swelling studies Table1 shows the dynamic uptake of water at room temperature where extent of swelling was seen to be 150% and 350% in 8 hours respectively for Stg-PMA-97% and St-g-PMA -50%. These results show that the swelling of the graft copolymers decreased poly(methylacrylate). The strong with increasing intermolecular graft interaction efficiency of between the component polymers of the graft copolymers renders the polymeric segments rigid thereby hindering the water uptake and lowering the extent of swelling. Thus, St-g-PMA showed improved resistance compared to pure potato starch to water due to significant improvement of the matrix hydrophobicity. Table-1 S No 1 properties St-g-PMA-97% St-g-PMA-50% Swelling equilibrium (in 1.5 3.5 aqueous medium) 3.6. Encapsulation Efficiency The percentage of entrapment data shows that imidacloprid is being encapsulated efficiently in the entire matrix by both the grafted starch and pure starch matrix. After water washing, the pesticide exposed on the surface matrix, encapsulated imidacloprid could be determined. The entire matrix contains almost same concentration of imidacloprid. Encapsulated imidacloprid dispersed uniformly in form of minute cells as clearly seen in SEM pictures. This is further informative that the grafted starch matrix become more rigid when compared to the starch matrix after grafting. This suggests that the grafted PMA polymeric chains tend to reflux much slower than the diffusion rates of the water molecules. Page 92 Controlled release of imidacloprid from biodegradable grafted starch matrix 3.7. Pesticide release studies: Fig.5 shows the release profiles of imidacloprid from the graft copolymer containing different amount of PMA. It is well known that imidacloprid is highly water soluble pesticides dissolves in water within few minutes. Our experimental data shows that the release of imidacloprid has been evidently slowed down by both the grafted starch matrix of different graft efficiencies. Almost complete release was observed in eight hours for starch matrices while grafted starch matrix show extended release where it was about 42% for St-g-PMA-97% and 75% for St-g-PMA-50% within ten hours. The St-g-PMA copolymers reveal decrease in the pesticide release with increasing the PMA % add on. Also it was seen that in both matrices of grafted starch initial release of pesticide is very slow that in, up to 2-3 hour and then after release increased. This indicated that the most imidacloprid released after reaching the St-g-PMA in swollen state. Thus all the results suggest the St-g-PMA as a more compact and useful matrix than either of the polymer alone to protect the pesticide encapsulated with matrices in heavy water environment. In this way the major amount of the pesticide loaded can reach the fields in wet environment without disintegration. Page 93 Controlled release of imidacloprid from biodegradable grafted starch matrix st-97% st-50% st 110 100 90 Imidacloprid release % 80 70 60 50 40 30 20 10 0 0 100 200 300 400 500 600 700 Time (min) Figure 5: The Release Curve of Imidacloprid from Starch and the encapsulated St-g-PMA matrix Page 94 Controlled release of imidacloprid from biodegradable grafted starch matrix 3.8. Diffusion mechanism The following equation was used to determine the nature of diffusion of imidacloprid into hydrogel matrix [29]: F = Mt/M∞ = ktn Where Mt/M∞ is the fraction of imidacloprid diffused into the gel at time t, and infinite time (at equilibrium), respectively. K is the constant related to the structure of the network and the exponent n is a numerical value which determines the type of diffusion. For normal fickian diffusion the value of n= 0.5, case II diffusion n=1.0, and non fickian n=0.5 to 1.0. [30]. Table 2 Samples (%) n K St-g-PMA-97 1.143 -7.249 St-g-PMA-50 1.0419 -6.384 Starch 1.009 -5.798 Page 95 Controlled release of imidacloprid from biodegradable grafted starch matrix St-g-PMA-97 % St-g-PMA-50 % St pure 1 0 ln F -1 -2 -3 -4 2 3 4 5 6 7 ln t Figure 6: Kinetic study of imidacloprid release from starch, St-g-PMA-97% and St-g-PMA-50% matrix Page 96 Controlled release of imidacloprid from biodegradable grafted starch matrix Plots of ln F against ln t yielded straight line from which the exponent n and K were calculated from the slope and intercept of the line. It is clearly seen from the table 2 the values of the diffusion exponent range lies within 1.009 to 1.143. For St-g-PMA matrix was taken as case II character. Chemically modified starch graft poly(methylacrylate) copolymer which shows ensured biodegradation provided a more effective matrix for controlled release of agrochemicals, especially highly water soluble pesticides. The release of imidacloprid from the various formulations of modified starch into aqueous medium has been shown to be diffusion controlled. 4. Conclusion The modified starch matrix improve the water resistance, thermal stability lesser swell ability when compared to pure starch which may be attributed to the presence of PMA grafted polymer chains resulting in slower release of the loaded pesticides. Release rate of imidacloprid from controlled release system is not affected only by the swell ability but also, and to greater extent by graft efficiency of PMA. 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