energy effient action at inogyta plant in greece

Energy Effiency actions Colombia
2008
Contents
1. Team Formation
2. Energy Breakdown
3. Energy data and KPI’s
4. Actions Done
5. Actions propose stage 2
6. Payback Actions & System architecture
Attachments Files.
Schneider Electric Colombia - EE 2008
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1. Team Formation
● Pilot:
● Cesar Cabrera (Quality Manager).
● Team members
● Germán Morales (HSE Manager).
● Carlos Felipe Salcedo (Energy Efficiency Engineer).
● Carlos G. Rodríguez (Commercial Manager PMC).
● Orlando Numpaque (Project Manager).
Schneider Electric Colombia - EE 2008
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2. Energy Breakdown (Electricity and Water Consumption)
ELECTRICITY CONSUMPTION PER MONTH
kw/h
$
%
LIGHTING
26.768
6.236.944
65,90%
COMPUTER EQUIPMENT (PC's and UPS)
11.077
2.580.941
27,27%
METALWORKING MACHINES
1.674
390.133
4,12%
AIR CONDITIONING
600
139.800
1,48%
COMPRESSORS
500
116.500
1,23%
40.619
9.464.227
100,00%
AVERAGE ELECTRICITY CONSUMPTION
ELECTRICITY CONSUMPTION
METALWORKING
MACHINES
AIR CONDITIONING
COMPRESSORS
COMPUTER EQUIPMENT
(PC's and UPS)
LIGHTING
LIGHTING
COMPUTER EQUIPMENT (PC's and UPS)
Schneider Electric Colombia - EE 2008
METALWORKING MACHINES
AIR CONDITIONING
COMPRESSORS
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2. Energy Breakdown (Electricity and Water Consumption)
WATER CONSUMPTION PER MONTH
m3
$
%
BATHROOMS
111
318.015
60,00%
CLEANING
37
106.005
20,00%
CAFETERIA
28
80.220
15,14%
GARDEN
9
25.785
4,86%
185
530.025
100,00%
AVERAGE WATER CONSUMPTION
WATER CONSUMPTION
GARDEN
CAFETERIA
BATHROOMS
CLEANING
BATHROOMS
Schneider Electric Colombia - EE 2008
CLEANING
CAFETERIA
GARDEN
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3. KPI’s (Electricity Consumption and Water Consumption)
Electricity Consumption
● KPI’s
2007:
2008:
0,58 Kwh/employee
0,52 Kwh/employee (target).
This target is 10% less than the real consumption of 2007.
Water Consumption
● KPI’s
2007:
2008:
933 m3/employee
657 m3/employee (target).
Our Target to 2008 is Keeping our consumption of 2007.
Schneider Electric Colombia - EE 2008
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Our KPI’s until Now:
ELECTRICITY CONSUMTION
KWh
Hour
Employee
KW/Hour
Employee
Target
(Kw/Hour
Employee)
Cumulative
(Kw/Hour
Employee)
2004
418.237
480.822
0,87
0,63
0,87
2005
437.681
721.612
0,61
0,83
0,61
2006
429.211
796.070
0,54
0,58
0,54
2007
479.194
832.641
0,58
0,58
0,58
January
40.323
81.873
0,49
0,52
0,46
February
43.113
89.077
0,48
0,52
0,46
March
41.638
89.296
0,47
0,52
0,45
April
42.435
97.839
0,43
0,52
0,45
May
43.822
88.909
0,49
0,52
0,46
June
41.926
99.052
0,42
0,52
0,46
Trend
YEAR 2008
Schneider Electric Colombia - EE 2008
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Our KPI’s until Now:
Water Consumption by Employee 2008
m3
Employee
Consumption
(Lt/Employee)
Target
(Lt/Employee)
Cumulative
(Lt/Employee)
2004
1236
947
1305
1014
1.306
2005
1285
1308
982
1241
982
2006
1178
1514
778
933
782
2007
1223
1862
657
933
657
Januery - Fabruary
135
404
334
657
291
March - April
123
437
282
657
271
May - June
115
443
260
657
291
Trend
YEAR 2008
July - August
Schneider Electric Colombia - EE 2008
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4. Actions Done
ELECTRICITY CONSUMPTION.
YEAR 2006.
●Painting with white colors the walls.
●Capacitor Bank installation.
●Ensure that the lights and computers are turned off at the end of
last shift.
●Develop the awareness regarding the electricity consumption
through the Environmental Campaign (Stage 1).
●Electricity consumption monitoring (environmental watcher).
Schneider Electric Colombia - EE 2008
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4. Actions Done
YEAR 2007.
● Develop the awareness regarding the electricity consumption through
the Environmental Campaign (Stage 2) and the Health, Safety and
Environment video.
● Replacement part of the compressed Air System (compressors and
connectors).
YEAR 2008.
● Develop the awareness regarding the electricity consumption through
the Energy Efficiency Campaign.
● Installation of Meters for zones.
Schneider Electric Colombia - EE 2008
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4. Actions Done Cont.
WATER CONSUMPTION:
YEAR 2006.
●Installation of "PUSH" system at water sources.
●Installation of efficiency toilets.
●Change damaged toilets.
●Quick Corrective actions to eliminate wastes of water, and ensure that
doesn't exist water leaks.
●Develop the awareness regarding the water consumption through the
Environmental Campaign (Stage 1).
●Water consumption monitoring (environmental watcher).
YEAR 2007.
●Develop the awareness regarding the water consumption through the
Environmental Campaign (Stage 2) and the Health, Safety and Environment
video.
Schneider Electric Colombia - EE 2008
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Instalation of
"PUSH"
system at
water sources
Schneider Electric Colombia - EE 2008
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5. Actions propose stage 2
ELECTRICITY CONSUMPTION:
●Replacement the current lighting system to another system more
efficient.( it depend of other decisions due 21% of Building area
belong to Schneider)
●Looking for new sources of save of electricity through a Electrical
Audit.
Schneider Electric Colombia - EE 2008
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6. Payback Actions done and under consideration
(financial and saving terms)
ACTION
Lighting
Compressed
Air Aystem
Replacement the current lighting system to
another system more eficient.
Replacement part of the compressed Air
System (Buying one compressor of 10HP
instead one of 20HP).
Replacement part of the compressed Air
System
(Replacement
tha
damage
connectors).
CAPEX (€)
324.000
Time of recovery of
investment
SAVINGS (KW)
13.966 kw/month
$
(52% of the current consumption).
3.254.078
33 months
4138
179 Kw/month
(Because the consumption of the
Compressor would be the half of
the current).
$
41.707
24 months
220
50 Kw/month
(Approximately the savings is of
10% of current consumption).
$
11.650
36 months
All electricity
system
Electrical Audit.
6.550
TBD.
Capacitor
Bank
Eliminate penalties due bad power factor-
7.000
The saving 9000 Euros pear year.
8 months
We have decided to postpone the lighting due a high probability to change of
building during next year.
Schneider Electric Colombia - EE 2008
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Measure and Controlling
Schneider Electric Colombia - EE 2008
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Measure and Controlling
Schneider Electric Colombia - EE 2008
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Energy Efficiency
Advantajes « ION Enterprise 5.6 »
● Integration of several energy to the system, including measurements of energy, water,
gas, among others.
● Evaluators in line with the Power Quality supplied to us, according to different
standards such as IEC61000-4-30 Class A, EN50160, IEEE 519, among others.
● 100% compatibility with our measuring equipment, protective systems, control and in
general our whole range of equipment offered on the market.
● Knowledge management system and by our staff.
● Generation and transmission of reports by e-mail online, in different formats.
● Ability to perform remote and automatic control of our bank of capacitors or breakers,
according to the conditions of the electrical system.
Schneider Electric Colombia - EE 2008
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Energy Efficiency
Advantajes « ION Enterprise 5.6 »
● Interoperability with our software packages across process control system OPC,
ODBC environment under windows and PQDIF formats.
● Multi-user access to customized graphical views of system diagrams, real-time and
historical data, status indicators and alarm messages.
● Multi-level security.
● The software includes sophisticated load aggregation and arithmetic calculation.
● Web-enabled access gives each user a personalized view to timely, relevant
information.
● It helps you study historical trends to reveal energy waste or unused capacity as well
as verify efficiency improvements and allocate costs to building, department or
process.
Schneider Electric Colombia - EE 2008
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Attachments Files
Schneider Electric Colombia - EE 2008
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1. Environmental Campaign Stage 1.
In the first stage of our “Environmental Campaign” we did a strong work with
the internal community (employees).
We started asking about their environmental dream, after, we did an
invitation to select waste at source through the awareness that makes the
placement of pictures of their children in the containers available for that
purpose.
Schneider Electric Colombia - EE 2008
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Schneider Electric Colombia - EE 2008
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2. Environmental Campaign Stage.
For the second stage of our “Environmental Campaign” we wanted going beyond
the green rules.
Through screen savers of computers, we think in the posibility to do strong the
awareness that we create in the first stage, and try that the internal community
do simple things like select waste at source but in each one of our homes.
First Stage.
Environmental Campaign
Flash No. 1.
Flash No. 2.
Second Stage.
Environmental Campaign
Screen Saver No. 1.
Screen Saver No. 2.
Screen Saver No. 3.
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Campaign of Energy Efficiency.
Schneider Electric Colombia - EE 2008
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Campaign of Energy Efficiency.
● We knows that one of the main sources of energy consuption is the
ilumination, and for it, we design a special campaign of “Energy
Efficiency” that is looking for “Make the most of our energy” and only
spend what we need.
Image shared through plasmas screens
Schneider Electric Colombia - EE 2008
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Messages installed in each switch.
●Interactive Campaign using Plasma and e-mail
Schneider Electric Colombia - EE 2008
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Energy Efficiency external
communication
Energy Efficiency tour, a day with Customer
sharing concepts and using our internal project as
example; 5 Cities and 300 attendants.
Schneider Electric Colombia - EE 2008
One example of Energy Efficiency
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press news.
Make the most of your energy
Schneider Electric Colombia - EE 2008
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