Energy Effiency actions Colombia 2008 Contents 1. Team Formation 2. Energy Breakdown 3. Energy data and KPI’s 4. Actions Done 5. Actions propose stage 2 6. Payback Actions & System architecture Attachments Files. Schneider Electric Colombia - EE 2008 2 1. Team Formation ● Pilot: ● Cesar Cabrera (Quality Manager). ● Team members ● Germán Morales (HSE Manager). ● Carlos Felipe Salcedo (Energy Efficiency Engineer). ● Carlos G. Rodríguez (Commercial Manager PMC). ● Orlando Numpaque (Project Manager). Schneider Electric Colombia - EE 2008 3 2. Energy Breakdown (Electricity and Water Consumption) ELECTRICITY CONSUMPTION PER MONTH kw/h $ % LIGHTING 26.768 6.236.944 65,90% COMPUTER EQUIPMENT (PC's and UPS) 11.077 2.580.941 27,27% METALWORKING MACHINES 1.674 390.133 4,12% AIR CONDITIONING 600 139.800 1,48% COMPRESSORS 500 116.500 1,23% 40.619 9.464.227 100,00% AVERAGE ELECTRICITY CONSUMPTION ELECTRICITY CONSUMPTION METALWORKING MACHINES AIR CONDITIONING COMPRESSORS COMPUTER EQUIPMENT (PC's and UPS) LIGHTING LIGHTING COMPUTER EQUIPMENT (PC's and UPS) Schneider Electric Colombia - EE 2008 METALWORKING MACHINES AIR CONDITIONING COMPRESSORS 4 2. Energy Breakdown (Electricity and Water Consumption) WATER CONSUMPTION PER MONTH m3 $ % BATHROOMS 111 318.015 60,00% CLEANING 37 106.005 20,00% CAFETERIA 28 80.220 15,14% GARDEN 9 25.785 4,86% 185 530.025 100,00% AVERAGE WATER CONSUMPTION WATER CONSUMPTION GARDEN CAFETERIA BATHROOMS CLEANING BATHROOMS Schneider Electric Colombia - EE 2008 CLEANING CAFETERIA GARDEN 5 3. KPI’s (Electricity Consumption and Water Consumption) Electricity Consumption ● KPI’s 2007: 2008: 0,58 Kwh/employee 0,52 Kwh/employee (target). This target is 10% less than the real consumption of 2007. Water Consumption ● KPI’s 2007: 2008: 933 m3/employee 657 m3/employee (target). Our Target to 2008 is Keeping our consumption of 2007. Schneider Electric Colombia - EE 2008 6 Our KPI’s until Now: ELECTRICITY CONSUMTION KWh Hour Employee KW/Hour Employee Target (Kw/Hour Employee) Cumulative (Kw/Hour Employee) 2004 418.237 480.822 0,87 0,63 0,87 2005 437.681 721.612 0,61 0,83 0,61 2006 429.211 796.070 0,54 0,58 0,54 2007 479.194 832.641 0,58 0,58 0,58 January 40.323 81.873 0,49 0,52 0,46 February 43.113 89.077 0,48 0,52 0,46 March 41.638 89.296 0,47 0,52 0,45 April 42.435 97.839 0,43 0,52 0,45 May 43.822 88.909 0,49 0,52 0,46 June 41.926 99.052 0,42 0,52 0,46 Trend YEAR 2008 Schneider Electric Colombia - EE 2008 7 Our KPI’s until Now: Water Consumption by Employee 2008 m3 Employee Consumption (Lt/Employee) Target (Lt/Employee) Cumulative (Lt/Employee) 2004 1236 947 1305 1014 1.306 2005 1285 1308 982 1241 982 2006 1178 1514 778 933 782 2007 1223 1862 657 933 657 Januery - Fabruary 135 404 334 657 291 March - April 123 437 282 657 271 May - June 115 443 260 657 291 Trend YEAR 2008 July - August Schneider Electric Colombia - EE 2008 8 4. Actions Done ELECTRICITY CONSUMPTION. YEAR 2006. ●Painting with white colors the walls. ●Capacitor Bank installation. ●Ensure that the lights and computers are turned off at the end of last shift. ●Develop the awareness regarding the electricity consumption through the Environmental Campaign (Stage 1). ●Electricity consumption monitoring (environmental watcher). Schneider Electric Colombia - EE 2008 9 4. Actions Done YEAR 2007. ● Develop the awareness regarding the electricity consumption through the Environmental Campaign (Stage 2) and the Health, Safety and Environment video. ● Replacement part of the compressed Air System (compressors and connectors). YEAR 2008. ● Develop the awareness regarding the electricity consumption through the Energy Efficiency Campaign. ● Installation of Meters for zones. Schneider Electric Colombia - EE 2008 10 4. Actions Done Cont. WATER CONSUMPTION: YEAR 2006. ●Installation of "PUSH" system at water sources. ●Installation of efficiency toilets. ●Change damaged toilets. ●Quick Corrective actions to eliminate wastes of water, and ensure that doesn't exist water leaks. ●Develop the awareness regarding the water consumption through the Environmental Campaign (Stage 1). ●Water consumption monitoring (environmental watcher). YEAR 2007. ●Develop the awareness regarding the water consumption through the Environmental Campaign (Stage 2) and the Health, Safety and Environment video. Schneider Electric Colombia - EE 2008 11 Instalation of "PUSH" system at water sources Schneider Electric Colombia - EE 2008 12 5. Actions propose stage 2 ELECTRICITY CONSUMPTION: ●Replacement the current lighting system to another system more efficient.( it depend of other decisions due 21% of Building area belong to Schneider) ●Looking for new sources of save of electricity through a Electrical Audit. Schneider Electric Colombia - EE 2008 13 6. Payback Actions done and under consideration (financial and saving terms) ACTION Lighting Compressed Air Aystem Replacement the current lighting system to another system more eficient. Replacement part of the compressed Air System (Buying one compressor of 10HP instead one of 20HP). Replacement part of the compressed Air System (Replacement tha damage connectors). CAPEX (€) 324.000 Time of recovery of investment SAVINGS (KW) 13.966 kw/month $ (52% of the current consumption). 3.254.078 33 months 4138 179 Kw/month (Because the consumption of the Compressor would be the half of the current). $ 41.707 24 months 220 50 Kw/month (Approximately the savings is of 10% of current consumption). $ 11.650 36 months All electricity system Electrical Audit. 6.550 TBD. Capacitor Bank Eliminate penalties due bad power factor- 7.000 The saving 9000 Euros pear year. 8 months We have decided to postpone the lighting due a high probability to change of building during next year. Schneider Electric Colombia - EE 2008 14 Measure and Controlling Schneider Electric Colombia - EE 2008 15 Measure and Controlling Schneider Electric Colombia - EE 2008 16 Energy Efficiency Advantajes « ION Enterprise 5.6 » ● Integration of several energy to the system, including measurements of energy, water, gas, among others. ● Evaluators in line with the Power Quality supplied to us, according to different standards such as IEC61000-4-30 Class A, EN50160, IEEE 519, among others. ● 100% compatibility with our measuring equipment, protective systems, control and in general our whole range of equipment offered on the market. ● Knowledge management system and by our staff. ● Generation and transmission of reports by e-mail online, in different formats. ● Ability to perform remote and automatic control of our bank of capacitors or breakers, according to the conditions of the electrical system. Schneider Electric Colombia - EE 2008 17 Energy Efficiency Advantajes « ION Enterprise 5.6 » ● Interoperability with our software packages across process control system OPC, ODBC environment under windows and PQDIF formats. ● Multi-user access to customized graphical views of system diagrams, real-time and historical data, status indicators and alarm messages. ● Multi-level security. ● The software includes sophisticated load aggregation and arithmetic calculation. ● Web-enabled access gives each user a personalized view to timely, relevant information. ● It helps you study historical trends to reveal energy waste or unused capacity as well as verify efficiency improvements and allocate costs to building, department or process. Schneider Electric Colombia - EE 2008 18 Attachments Files Schneider Electric Colombia - EE 2008 19 1. Environmental Campaign Stage 1. In the first stage of our “Environmental Campaign” we did a strong work with the internal community (employees). We started asking about their environmental dream, after, we did an invitation to select waste at source through the awareness that makes the placement of pictures of their children in the containers available for that purpose. Schneider Electric Colombia - EE 2008 20 Schneider Electric Colombia - EE 2008 21 2. Environmental Campaign Stage. For the second stage of our “Environmental Campaign” we wanted going beyond the green rules. Through screen savers of computers, we think in the posibility to do strong the awareness that we create in the first stage, and try that the internal community do simple things like select waste at source but in each one of our homes. First Stage. Environmental Campaign Flash No. 1. Flash No. 2. Second Stage. Environmental Campaign Screen Saver No. 1. Screen Saver No. 2. Screen Saver No. 3. Schneider Electric Colombia - EE 2008 22 Campaign of Energy Efficiency. Schneider Electric Colombia - EE 2008 23 Campaign of Energy Efficiency. ● We knows that one of the main sources of energy consuption is the ilumination, and for it, we design a special campaign of “Energy Efficiency” that is looking for “Make the most of our energy” and only spend what we need. Image shared through plasmas screens Schneider Electric Colombia - EE 2008 24 Messages installed in each switch. ●Interactive Campaign using Plasma and e-mail Schneider Electric Colombia - EE 2008 25 Energy Efficiency external communication Energy Efficiency tour, a day with Customer sharing concepts and using our internal project as example; 5 Cities and 300 attendants. Schneider Electric Colombia - EE 2008 One example of Energy Efficiency 26 press news. Make the most of your energy Schneider Electric Colombia - EE 2008 27
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