Basic Capillary GC Theory and Practical Troubleshooting Part 4, Troubleshooting Katherine K. Stenerson Supelco, 595 North Harrison Road, Bellefonte, PA 16823 T404077 HCE GC Troubleshooting: Topics • Basic Troubleshooting Strategy • Preventing Problems - Gas Purification Injection Technique Liner Selection and Care Column Installation Guard Columns • Identifying Common Problems • Recommended Reading • Discussion Troubleshooting Strategy • Have appropriate equipment and supplies on hand. • Establish a systematic approach. • Know what to look for first. • Record what you did to correct the problem. Troubleshooting Strategy • Suggested equipment to have on hand for troubleshooting: - Electronic Leak Detector Flow Meter “Test” Column Replacement Accessories (Syringes, Ferrules, Septa, Liners) Replacement Purifiers Troubleshooting Strategy • Isolate the source of the problem: Run Reference Standard Problem was sample related OK Not OK Check operating parameters OK Not OK Install Test Column Correct the parameter OK Problem was column related Not OK Problem was in the inlet or with the carrier gas Not OK Switch Detector OK Problem was in the Original detector Troubleshooting Strategy • Approaching the problem… - Check first to see if a “fix” for the problem is already known. - Check the Supelco Capillary GC Troubleshooting Guide (Bulletin 853.) - Check the instrument maintenance record. - Talk to others in your lab. Troubleshooting Strategy • Five major sources of chromatographic problems: - Operator Error The Sample The Column The Gas Flow System (both internal and external to the GC) The GC Electrical System Troubleshooting Strategy • When reviewing method parameters, consider these questions: - Should I be doing split or splitless injection? - Is my starting temperature low enough to allow sufficient sample focusing? - For splitless injections, is my splitter opening at the appropriate time? - Is my column flow set to give me maximum efficiency at the most critical point? - Are heated zones (injectors, detectors, interfaces) set appropriately? - Am I using the appropriate liner type? Preventing Problems • The best way to solve problems is to prevent them! - Install and maintain proper purification for all gases in the GC system. - Maintain the injector by periodically inspecting and changing the liner, septa, and seal. - Use the proper injection technique - this includes using the right liner for the job. - Install the column at the recommended insertion distances. - When necessary, use a guard column to protect the analytical column. Gas Purification • Carrier Gas - At minimum, remove hydrocarbons, water, and oxygen. • Hydrogen (FID) - At minimum, remove hydrocarbons. • Air (FID) - At minimum, remove water and hydrocarbons. • Nitrogen make-up (FID, ECD) - At minimum, remove hydrocarbons. • P-5 make-up (ECD) - At minimum remove hydrocarbons, halocarbons, and oxygen. Gas Purification • Acceptable purity levels for chromatography grade gases: Impurity / Maximum Concentration Gas Helium Nitrogen Air Hydrogen Argon/ Methane O2 <1.0 ppm <1.0 ppm 20-22% <1.0 ppm H2O <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm CO2 <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm CO <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm Total Hydrocarbons <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm <1.0 ppm Gas Purification • Suggested gas purifiers: Carrier Hydrocarbons Water Oxygen Supelcarb HC Supelpure HC Mol Sieve 5A OMI-2 H2 Air Mol Sieve 5A N2 makeup P-5 P-5 OMI-2 OMI-2 Gas Purification • What are some signs that my purifiers need to be changed? • Hydrocarbon Traps - Noise in the baseline (FID) - Increase in background peaks on tune (MSD) - Higher than normal baseline reading on FID - Extra peaks visible in run • Molecular Sieve 5A - Increase in column bleed - Water visible in MS background - Poor peak shapes for gaseous VOCs (purge and trap) - Extra peaks visible in run - OMI™-2 color change Injector Maintenance • Change (as needed): - Septa - Liner and O-ring - Seal and washer • Inspect the Inlet Periodically - Look for contamination in the liner - Look for residue on the seal Injection Technique • It is important to choose the injection technique that is appropriate for your analysis. In Capillary GC, the techniques used are: - Split Splitless Direct On-column Injection Technique • Split Injection - A vaporizing type injection designed to limit the amount of sample reaching the capillary column. - Sample is split and a small portion flows to the column while the bulk is typically vented through the split vent port. - Split injection can be used in an isothermal or temperature programmed analysis. Injection Technique • Splitless Injection - Sample is introduced into a heated injection port operating in a nonsplitting mode. - Sample vaporizes and sample cloud is mixed with carrier gas and transferred into the column. - Sample condenses on head of the capillary column due to the oven temperature being 10-20ºC below matrix solvent boiling point. - After 1.5 to 2 injector volumes have entered the column, split vent is opened and inlet purged. Injection Technique • The volume of a splitless liner is important: Typical Splitless Injection Liner Volumes Liner Length Liner ID Liner Volume 78.5mm 78.5mm 78.5mm 4.0mm 2.0mm 1.0mm 986µL 246µL 62µL Injection Technique • Solvent expansion volumes of 1µL injection at specified temperatures and pressures: 200°C Inlet Head pressure Solvent 300°C Inlet Temp. Head pressure BP (°C) 10 20 30 10 20 30 77 236 168 131 286 204 58 Hexane Isooctane 68.7 99.2 177 140 126 100 98 77 214 170 153 121 119 94 Methanol y chloride 64.5 40.1 570 360 406 257 315 200 691 437 492 311 382 241 MTBE Water 55 100 194 1279 138 910 108 706 235 1548 167 1102 130 855 Ethyl acetate Injection Technique • Direct Injection - A vaporizing type injection typically used with wide bore capillary columns in a converted packed column GC. - Sample is injected into a heated injection sleeve, vaporized, and transported directly to the column in the carrier gas flow. Similar to a packed column flash vaporization injector. - Analyses can be isothermal or temperature programmed. Injection Technique • Cold On-Column Injection - A non-vaporizing type injection in which the liquid sample is directly deposited at the inlet of the capillary columns. - All analyses are temperature programmed analyses since a liquid sample is deposited in the column. - No liners are typically required. - Special syringes are required. - 0.53mm ID fused silica created to allow insertion of 26 gauge needle into column. Injection Technique • Injection speed can have an effect. Rapid, smooth injection 0 2 4 6 8 10 Time (min) Slow, “choppy” injection 0 2 4 6 Time (min) 8 10 Liner Selection • Some liners used for split injection: Cup Baffle (Varian) Split/splitless, wool packed Liner Selection • Some liners used for splitless injection: 2 mm ID, straight Dual-tapered Single-tapered Liner Selection • Packed liners, PROs and CONs: • PROs - Packing liners helps aid in the vaporization process - Packing liners can help improve reproducibility of area counts by minimizing droplets reaching the head of the column - Packing can act as a particle trap • CONs - The packing does act as a short packed column and can influence results - Can cause discrimination of higher molecular weight compounds - Can cause adsorption & sample degradation Liner Selection • The ID of the liner can affect sensitivity: Splitless injection, 2mm vs. 4mm ID liner Liner Care • If you must clean a liner…. - Handle liners with gloves or forceps. - Use clean compressed gas and/or a fine brush to remove particles. - Rinse liner in an appropriate solvent and dry with clean compressed gas. - Use mineral acid and/or detergent only if absolutely necessary. Be sure to deactivate the liner after after this process. - If repacking with glass wool, make sure it has been deactivated. Liner Care • The results of using undeactivated glass wool in 4mm ID liner used for pesticide analysis: 5 2 1. 2. 3. 4. 5. 6. Deactivated glass wool 18 6 3 4 1 20 4,4’-DDE Endrin 4,4’-DDD Endrin aldehyde 4,4’-DDT Endrin ketone 22 Time (min) 24 26 2 1 Undeactivated glass wool 3 5 6 4 18 20 22 Time (min) 24 26 Column Installation • Installing the column too low in the inlet can result in peak tailing. This column was installed too low in the inlet. 0 2 4 6 8 Time (min) 10 12 14 Guard Columns • Choose a guard column that has been deactivated. • Usually, the ID of the guard matches the analytical column. • A 5-10 meter length is normally used. • Connect with either a GlasSeal™ or butt connector. Common Problems 1. Poor Peak Shapes (either tailing, fronting, or just generally ugly.) 2. Nonlinearity 3. Baseline Noise and /or Drift 4. Ghost Peaks 5. Missing Peaks / Poor Response 6. Insufficient Resolution Poor Peak Shape • In Gas-liquid chromatography, fronting may indicate column overload. || • Tailing may indicate activity in the system or improper column installation. || Poor Peak Shape • Generally ugly peaks, such as α,α-dimethylphenethylamine, can be caused by a variety of problems. Nonlinearity • The most common causes are: - Column overload Detector overload Standards preparation Poor peak shape resulting in improper integration Nonlinearity and Column Overload • An Example of Column Overload: Fronting due to overload 6.0 7.0 An Example of Column Overload: • Preventing column overload: - Inject a smaller amount and/or increase split ratio. Use a thicker film column. Use a column with a wider ID. Decrease upper limit of calibration range. Use a column of slightly different polarity. Nonlinearity and Poor Peak Shape • An example of poor peak shape affecting linearity: - The poor peak shape of benzoic acid here is caused by solubility problems with the 5% phenyl methylpolysiloxane phase. Baseline Noise and Drift • Common causes: - Column bleed Septa bleed Dirty detector Contaminants in carrier gas / carrier gas purity Column Bleed • Results from the normal degradation of the stationary phase. • All columns bleed to some extent. • Bleed increases with temperature. • The amount of bleed will increase in the presence of oxygen. Column Bleed • A Typical Bleed Profile: 2 Bleed measured as the difference between 1 and 2. 1 4 Column Bleed • Column bleed and an MSD: - Visible as baseline rise in the TIC. - Check spectra for key bleed ions: • Equity-1: 73, 207, 281 • Equity-5: 207, 281 • Equity-1701: 207, 269 • SPB™-624: 207, 269 • Make sure interface temp. is < column max. temp. Column Bleed • Common Bleed Ions CH3 CH3 CH3 CH3 CH3 Si Si CH3 O O + Si Si O O CH3 CH3 Si CH3 Si CH3 O CH3 O CH3 Si + Si + CH3 207: D3 CH3 O 284: D4 CH3 73: TMS Column Bleed • Equity-1: MS Spectra of Bleed Abundance Scan 8569 (43.681 min): EQ12506A.D 207 7000 D3 6500 6000 5500 5000 4500 TMS 4000 D4 3500 3000 281 2500 73 2000 1500 179 1000 45 500 0 96 133 239 115 161 299 327 355 373 401 447 40 60 80 100120140160180200220240260280300320340360380400420440 m/z--> Column Bleed • Equity-5: MS Spectra of Bleed Abundance Scan 4393 (22.148 min): 0326003.D 207 13000 12500 12000 11500 207 11000 10500 10000 9500 9000 8500 8000 7500 7000 6500 6000 5500 5000 281 4500 73 4000 3500 3000 2500 281 73 2000 1500 96 133 253 1000 177 500 0 115 51 156 331 355 311 405 429 40 60 80 100120140160180200220240260280300320340360380400420 m/z--> Column Bleed • SPB™-624: MS Spectra of Bleed Abundance Scan 8581 (33.704 min): 1022006.D 207 24000 22000 207 20000 18000 16000 14000 269 12000 269 10000 8000 6000 44 253 4000 73 191 133 147 2000 59 0 40 m/z--> 96 60 119 177 163 223239 283 322 343 298 80 100 120 140 160 180 200 220 240 260 280 300 320 340 Column Bleed • Equity-1701: MS Spectra of Bleed Abundance Scan 9126 (84.849 min): 0215001.D 207 14000 13000 207 12000 11000 10000 9000 8000 7000 6000 269 5000 4000 269 3000 96 2000 1000 51 73 133 115 177 159 240 309 343 384 438 0 40 60 80 100120140160180200220240260280300320340360380400420440 m/z--> Septa Bleed • Septa Bleed: MS Spectra Abundance Scan 604 (7.460 min): 1201001.D 73 44000 42000 40000 38000 73 36000 34000 32000 30000 28000 147 26000 24000 22000 20000 281 147 18000 16000 281 14000 12000 10000 8000 6000 4000 327 45 207 2000 131 95 115 0 40 m/z--> 60 163 191 223 251 297 343 415 399 383 80 100120140160180200220240260280300320340360380400420 Column & Septa Bleed • Minimize bleed! - Sufficiently purge column with carrier gas before ramping it up in temperature. - Make sure carrier gas is scrubbed for water and oxygen. - Check integrity of all fittings leading to the column. - Do not heat the column above its maximum temp. - Precondition the column prior to use. - Use a high quality, high temperature septa and ferrules. Baseline Noise and Drift • Effect of carrier gas purity on baseline noise: GCMS baseline comparisons 12000 11500 11000 10500 10000 9500 9000 8500 H2 carrier from tank 8000 7500 7000 6500 6000 5500 5000 4500 4000 H2 carrier from a generator 3500 3000 2500 2000 1500 1000 500 0 1 Ghost Peaks • Possible causes: - Residue in the inlet liner and at the head of the column - Contaminated syringe / and or wash solutions on an autosampler - Sample carryover - Contaminated carrier gas Ghost Peaks • If pieces of septa get into an inlet liner... 2200000 2000000 1800000 1600000 1400000 1200000 1000000 800000 600000 400000 200000 0 Response test mix, before Ghost Peaks …even a simple analysis can be ruined. 3500000 3000000 2500000 2000000 1500000 1000000 500000 0 Time--> Response test mix, after Missing Peaks / Poor Response • Sample decomposition - Activity in the inlet or column Injection port temperature too high Sample not stable enough for GC Standards not stable • Coelution • Insufficient run time / final temperature • Sample not volatile enough for GC • Improper column installation Missing Peaks / Poor Response • Nasty samples can damage a column by creating active sites. 250000 200000 150000 100000 50000 0 4-nitrophenol 300000 2,4-dinitrophenol 350000 2-methyl-3,5-dinitrophenol 400000 pentachlorophenol Before Sample Injection 450000 Missing Peaks / Poor Response • Responses of some acidic compounds were affected. 700000 600000 500000 400000 300000 200000 100000 0 Time--> Pentachlorophenol should be here 800000 After Sample Injection 2-methyl-3,5-dinitrophenol 900000 2,4-DNP & 4-NP should be here Abundance Missing Peaks / Poor Response • Response can also be affected by the position of the column in the inlet. 2,800,000 2600000 8 mm above top of ferrule 2400000 2200000 2000000 1800000 1600000 1400000 1200000 1000000 800000 600,000 400000 200000 0 Missing Peaks / Poor Response • Here, the column was not inserted far enough. 2,200,000 2000000 1800000 1600000 1400000 1200000 1000000 800000 600000 400000 200,000 0 5 mm above top of ferrule Missing Peaks / Poor Response • Here, the column was inserted too far: 1,800,000 1600000 1400000 1200000 1000000 800000 600000 400000 200,000 0 20 mm above top of ferrule Insufficient Resolution • Column - Longer columns increase resolution - Smaller ID columns increase resolution - A different phase altogether may be needed • Conditions - Carrier gas flow too fast or slow - Oven ramp rate too fast - Wrong starting or ending temperature Supelco Bulletins 741: 783: 853: 875: 895: 897: 898: 899: 916: 918: The Supelco Guide to Leak-Free Connections Cleaning Flame Ionization Detectors Capillary Troubleshooting Guide Supelco Capillary GC Selection Guide Installation and Maintenance Instructions for 0.25 mm and 0.32 mm ID Fused Silica Capillary Columns Installation and Maintenance Instructions for 0.53 mm ID Fused Silica Capillary Columns Gas Management Systems for GC Capillary GC Inlet Sleeve Selection Guide Purge and Trap System Guide Selecting Purifiers for Gas Chromatography Supelco Service • Supelco Technical Service - phone: 1-800-359-3041 (US only), 814-359-3041 - email: [email protected] • Supelco Customer Service - phone: 1-800-247-6628 (US only), 814-359-3441 - email: [email protected] • Sigma-Aldrich Website - www.sigma-aldrich.com Discussion
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