Dec 2014 – Simulation Workshop Praha Virtual Commissioning with SIMIT Simulation Framework From Single Unlinked Tools to Test & Operator Knowledge Management © Siemens AG 2013. All rights reserved. Unrestricted. © Siemens AG 2014. All rights reserved. Unrestricted. siemens.com/answers Simulation Aided Engineering From Single Unlinked Tools to Test & Simulation Knowledge Management TIA-Portal ? Simulation Unit PCS-7 PLCsim Each of these tools has certain test and/or simulation capabilities, but The capabilites are not linked to each other Functionality is fixed and cannot (easily) be extended to customer‘s requirements No or only limited scalability No common systematics and methodics Code is changed in controller for test and simulation purposes No test knowledge management possible © Siemens AG 2014. All rights reserved. Unrestricted. Page 2 Dec 2014 SIMIT One tool for all simulation and test tasks Graphical project creation (understanding simulation tasks !!!) Makros, Templates & Components = Put simulation and test knowhow into reusable units = Build up test & simulation „Knowledge Management“ Scripting & Snapshots = Automate test & simulation tasks Easy exchange of components with newer version (search & replace) No changes or extension of controller program code Fully scalable simulation (from signal over sensor/actuator to process) PD PA AE CHE 4 Test & Simulation Knowledge Base What has to be tested? Borderline situations, endangerment Basic malfunctions Advanced behavior (product change, load change) Basic behavior (startup, shutdown, basic operation) Basic actions of actuators and sensors IO-Simulation (setting signals and values) © Siemens AG 2014. All rights reserved. Unrestricted. Page 3 Dec 2014 PD PA AE CHE 4 Test & Simulation Knowledge Base Coverage of standard capabilities Borderline situations, endangerment Basic malfunctions Advanced behavior (product change, load change) Basic behavior (startup, shutdown, basic operation) Basic actions of actuators and sensors IO-Simulation (setting signals and values) © Siemens AG 2014. All rights reserved. Unrestricted. Page 4 Dec 2014 PD PA AE CHE 4 Test & Simulation Knowledge Base Coverage by experience? Borderline situations, endangerment Basic malfunctions Advanced behavior (product change, load change) Basic behavior (startup, shutdown, basic operation) Basic actions of actuators and sensors IO-Simulation (setting signals and values) • Knowledge is in the head of certain people. It is not usable for others. • Even experienced engineers have to remember. And they do also forget! • What happens to unexperience engineers??? © Siemens AG 2014. All rights reserved. Unrestricted. Page 5 Dec 2014 Non comformance costs, unsatisfied customers, bad references Experienced Engineer PD PA AE CHE 4 Test & Simulation Knowledge Base Coverage by „Knowledge Management“ Borderline situations, endangerment Basic malfunctions Advanced behavior (product change, load change) Basic behavior (startup, shutdown, basic operation) Basic actions of actuators and sensors Now my job got easier! IO-Simulation (setting signals and values) • Test case by test case is implemented in the simulation tool • Growing knowledge based is structured by macros, templates, reference projects and components • Knowledge base is usable by any person Early detection of failures and short correction loops Experienced Engineer © Siemens AG 2014. All rights reserved. Unrestricted. Page 6 Dec 2014 PD PA AE CHE 4 Thank You Bernhard Iffländer Head of Simulation Center Siemens AG Erlangen PD PA AE CHE 4 Phone: +49 9131-7-23725 E-mail: [email protected] www.siemens.com/simit siemens.com/answers © Siemens AG 2014. All rights reserved. Unrestricted. Page 7 Dec 2014 PD PA AE CHE 4
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