ANALYSIS OPERATIONS Navigating the lower-for-longer oil price cycle Senior analysts at consultancy firm, Oliver Wyman, suggest five steps for achieving sustainable cost optimisation in the oil and gas industry About the author: Bruno Sousa is a principal at consultancy firm Oliver Wyman, and is based in Dubai. Co-authors: Bernhard Hartmann, Saji Sam and Volker Weber O 8 il and gas operational excellence is composed of several critical factors that must be managed in an integrated way to sustain a high level of operating performance. The main factors are safety, reliability, well productivity, operational efficiency, and cost optimisation. These all combine to determine the economic viability of a well or a drilling programme under a given set of market conditions. It is crucial to have a welldefined strategy on the journey towards achieving meaningful operational excellence. Here, analysts at Oliver Wyman make five key observations. 140 1. The oil price downturn increased profitability pressure Since 2014, the oil and gas industry has found itself in a new market environment, with oil prices dropping by more than 60%. In an industry accustomed to prices in the US $80-$120 per barrel range, the new price cycle of $40-$60 per barrel led to a significant decrease in profitability, impacting shareholder value. Companies with the lowest break-even prices will be the winners in the long run. For national oil companies (NOCs), the oil price drop adds to the pressure on profits, given the important role oil plays in supporting the local economy and Figure 1 : Evolution of Brent crude prices 2012 – 2017, US$ per barrel. 2. Operations excellence and cost optimisation are critical NOCs are increasingly implementing ambitious cost optimisation programmes, with the objective of reducing their cost base by at least 20%. In Europe, Statoil has already achieved a 20% OPEX reduction through right-sizing, and reorganisation. In Russia, Gazprom has reduced the cost of gas production by more than 30%, taking advantage of its share of Ruble-based contracts. In the GCC, the Abu Dhabi National Oil Company (ADNOC) has set an ambitious cost optimisation target of 20%, having already started to deploy initiatives such as right-sizing, and taking advantage of the supply base market opportunities to renegotiate contracts. Figure 1 120 Then 100 80 Now 60 40 20 0 1/2/2012 JUNE 2017 1/2/2013 1/2/2014 1/2/2015 1/2/2016 government budgets. Indeed, some oil exporting countries have seen oil revenues drop by more than 50%. 1/2/2017 3. Sustainable cost optimisation has five characteristics Analysing this and previous downturn cycles, Oliver Wyman has identified five levers that are common in oil and gas companies arabianoilandgas.com ANALYSIS that thrive at achieving sustainable cost optimisation. The firm developed a pragmatic cost optimisation approach based on these levers. The deployment of this approach should be adjusted to each company’s situation, objectives, capabilities, and culture. a. Set ambitious targets and obtain top management buy-in Perform a high-level cost due diligence, across assets and peers, arabianoilandgas.com NOCs around the world are implementing ambitious costoptimisation programmes. to set a cost optimisation target, and then promote it throughout the organisation. b. Plan which areas to optimise using pragmatic methodologies Follow a structured and systematic approach to identify key areas for improvement and potential quick wins. One pragmatic method is to develop a profitability tree, mapping the key cost drivers and identifying the areas to focus on. It’s important not to cut costs equally across the board. c. Develop pragmatic cost optimisation initiatives These must be impactful and implementable, such as initiatives that: • focus on eliminating redundancies, reducing demand, and finding alternative supply options. • focus on renegotiating supply contracts, consolidating volumes across sites, standardising specifications, and deploying total cost of ownership (TCO) for key spending categories. • focus on localisation, lowcost country sourcing, or outsourcing. These types of initiatives are being deployed across the board. 4. Ensure delivery using robust performance management Cost optimisation initiatives and targets should be monitored to ensure the savings are captured and not spent elsewhere. As an enabler, it is also important to create the right level of cost transparency in the organisation. For example, the CEO of one GCC NOC Continued on page 10>> JUNE 2017 9 ANALYSIS Figure 2 – NOCs’ cost optimisation target and initiatives (based on public information) ADNOC 25%1 • Cost reduction target for OPEX and major Oil Projects of 25% • Cost Optimization program (Category management , etc.) Saudi Aramco • Business units consolidation (e.g., ADMA/ ZADCO) K-Companies 20% Estimated2 • Reduce spend budgets and renegotiate contracts (e.g., OFS 20% disc.) • Reduction and reassessment of noncritical investment • Large workforce reduction programs of over 5,000 employees • Retender to drive • HR and performance CAPEX down initiatives (e.g., Ras Tanura) • Procurement centralization QP • Assess reforms to energy and utilities subsidies 15-20%3 • Large workforce reduction of over 3,000 employees in 2015 • Reintegration of subsidiaries (QPI, TASWEEQ) • Shut down or Outsourcing of non-core services such as insurance and catering and increase the focus on its core oil and gas activities Gazprom 20%4 30%4 • Reduction of OPEX of • Sell non-performing • Over 37% reduction in 20% per barrel – assets such as the OPEX (in USD) Europoort refinery in the achieved helped to offset Netherlands or a the oil price drop in terms • Review and project configurations, fertilizer plant in Kuwait of profitability • Plans for reduction of wages, benefits and incentives to 20,000 workers • Merge state-owned LNG producers Qatargas and RasGas Statoil • Assess privatization options for downstream assets • Large workforce reduction of over 1,500 employees • Reorganization and consolidation of operations • Delay large projects (e.g., Vladivostok LNG) • Reduction of 33% in 10yr investment plan (in USD) • Review of Dividend policy • CAPEX Optimization and reduction by 10% 1. Announced by ADNOC’s Director of Strategy and Coordination; 2. Estimated and non-confirmed based on press search; 3. Announced by KPC CEO as achieved cost optimization range; 4. Based on investors presentations Source: WSJ Journal; Companies websites; Press, Reuters, Gulf News; Statoil, Petrobras and Gazprom investor presentations; Petrobras 25-30% Capex/Opex • Large workforce layoff of 12,000 employees and 114,000 service contractors • Divestment from USD 19.5 bn assets (upstream acreage, Argentina BU, midstream terminals) • Reduction of OPEX by over 30% from 14.6 USD-boe in 2014 to 9.6 USD/boe in 2017-2021 NA • Cost reduction and efficiency initiatives under review Sonangol NNPC 50% Capex • Reduced CAPEX by 50% mainly through reduced contractor spending • Production costs quadrupled since 2003, • Delay/ Review of planned projects due to underinvestment and excessive spending • Organizational on non-core activities restructuring to improve efficiency • Potential sale of non-oil interests Pertamina Petronas 30% NA 20% Capex/Opex Capex/Opex • Plans to split into 30 “profit-making” independent companies • 2015 Capex and Opex reduced by 40% and 19%, respectively • Launched the Cost Reduction Alliance (i.e., CORAL 2.0) • Cut top management staff by 30% • Target to reduce 2016 OPEX by USD 1-2 bn • Overhauling inefficient refinery operations • Review of preapproved Capex & workplan budget • OPEX reduced by USD 0.8 bn, primarily through enhanced drilling & completion • Reduce crude oil term contracts by half to reduce cost • Considers listing its non-core unit • Plans tenders for fuel imports to cut costs • Plans to reduce CAPEX by USD 11.2 bn by 2019 • Plans to cut 1,000 jobs • Initiative to reduce staff compensation by 20% at certain levels Source:, Petrobras strategic plan; Pertamina investor presentations, Petronas investor presentation and CORAL 2.0- program; Press research Case study In response to rising costs and declining oil prices, Petronas launched an industry-wide programme, CORAL 2.0 (Cost Reduction Alliance), involving 25 operators. Under CORAL 2.0, there are 11 identified initiatives to activate three value levers – proactive demand management, spend consolidation, and driving innovation. CORAL 2.0 aims to inculcate a cost-conscious culture across the industry, to promote international performance benchmarking, and to increase collaboration in exploration and production. This programme has a targeted potential annual cost saving of $0.9bn to $1.7bn by 2019, has already enabled Petronas to reduce CAPEX by 28%, and OPEX by 9% from 2015 to 2016. Figure 3 - Oliver Wyman’s cost optimisation approach 1 Set an ambitious target and obtain top management buy-in Plan 5. Implement a company-wide cost-performance culture To ensure cost optimisation targets are met, it’s important to involve all levels of the organisation, particularly operational teams that have key insights on where and how to optimise costs. Create a suggestions box and a web-based savings tool that are accessible to all employees so that they can help to identify potential cost optimisation initiatives, or organise workshops with 2 3 Building blocks Continued from page 9>> systematically asks his team what their profit per barrel is, and some companies display their daily margin per barrel prominently for all staff to see. Enablers 10 • Reduction of 25% in 5yr investment plan to US$ 74 bn (e.g., Presalt Deepwater) PDVSA operational asset teams to create a case for change and get buy-in across the organisation, which is critical in implementing and delivering any cost optimisation programme. Of all five levers, this is perhaps the most important. Use pragmatic methodologies and identify which areas to optimize (no-one size fits all) Develop pragmatic cost optimization initiatives 3.1 Do Less Eliminate processes/ layers/ services/ product Downsize / reduce demand (freq./ quantity) Adjust service level Find an alternative / innovative solution 3.2 Do better Optimize asset footprint / portfolio Consolidate spend/ standardize/ Right-size specs Optimize TCO1 Automate 3.3 Do Cheaper Switch to cheaper sources Tap into supplier margin Collaborate with suppliers Outsource non-critical activities 4 Ensure delivery through a robust performance management and communication 5 Align organization ensuring buy-in and deploy a cost performance culture 1. Profitability tree breaks down a company’s free cash flow into its main drivers (i.e., revenues, OPEX, capex, and working capital). 2. TCO - total cost of ownership considers all direct and indirect costs associated with a given purchase throughout its life cycle. 3. IKTVA – In-Kingdom Total Value Add Program to baseline, measure, and support increased levels of localisation in the Kingdom of Saudi Arabia. 4. Based on investors presentations. JUNE 2017 arabianoilandgas.com
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