3.22 Mechanical Behavior of materials PS3 Solution Due: March, 2, 2004 (Tuesday) before class (10:00am) 1. A sample of a material subjected to a compressive stress σ z is confined so that it cannot deform in the y-direction, but deformation is permitted in the x-direction, as shown below. Assume that the material is isotropic and exhibits linear-elastic behavior. Determine the following in terms of σ z and the elastic constants of the material: (a) The stress that develop in the y-direction. Hooke’s law for the three-dimensional case is needed as εx = [ ] [ ] [ 1 1 1 σ x − ν (σ y + σ z ) , ε y = σ y − ν (σ x + σ z ) , ε z = σ z − ν (σ x + σ y ) E E E ] The situation posed requires substituting ε y = 0 and σ x = 0 , and also treating σ z as a known quantity. σ y = νσ z (b) The strain in the z-direction. εz = 2 1 [σ z − ν (0 + νσ z )] = 1 − ν σ z E E (c) The strain in the x-direction. εx = 1 [0 − ν (νσ z + σ z )] = − ν (1 + ν ) σ z E E (d) The stiffness E ' = σ z / ε z in the z-direction. Is this apparent modulus equal to the 1 elastic modulus E from a uniaxial test on the material? Why or why not? σ E . E' = z = ε z 1 −ν 2 Obviously, this value differs from E, being larger, such as E'=1.10 for a typical value of ν =0.3. The value E is the ratio of stress to strain only for the uniaxial case, and such ratios for any other case are determined by behavior according to the three-dimensional form of Hooke’s Law. 2. An orthotropic material has the compliance matrix: S11 S12 S S ij = 13 0 0 0 S12 S 22 S13 S 23 0 0 0 0 S 23 S 33 0 0 0 0 S 44 0 0 0 0 0 0 0 S 55 0 0 0 0 0 0 S 66 The reciprocal relation states that: ν 12 E 2 = ν 21 E1 , where ν 12 = − ε2 ε1 (a) Prove the reciprocal relation. (i) apply σ 1 only. ε 1 S11 ε 2 S12 ε S 3 = 13 ε 4 0 ε5 0 ε 0 6 S12 S 22 S13 S 23 0 0 0 0 S 23 S 33 0 0 0 0 S 44 0 0 0 0 0 0 0 S 55 0 0 σ 1 0 0 ε = S11σ 1 0 0 ε S give 1 , ν 12 = − 2 = − 12 0 0 ε 2 = S12σ 1 ε1 S11 0 0 S 66 0 S12 = −ν 12 S11 = − ν 12 E1 (ii) apply σ 2 only. 2 (A) ε 1 S11 ε 2 S12 ε S 3 = 13 ε 4 0 ε5 0 ε 0 6 S12 S 22 S13 S 23 0 0 0 0 S 23 S 33 0 0 0 0 S 44 0 0 0 0 0 0 0 S 55 0 0 0 0 σ 2 ε = S12σ 2 0 0 ε S give 1 , ν 21 = − 1 = − 12 0 0 ε 2 = S 22σ 2 ε2 S 22 0 0 S 66 0 S12 = −ν 21 S 22 = − ν 21 (B) E2 From (A) and (B), ν 12 E 2 = ν 21 E1 (b) A fiber composite is transversely isotropic and has the elastic moduli: E1 = E 2 = 5 GPa E3 = 25 GPa ν 12 = 0.25 ν 13 = 0.33 G13 = 8 GPa 5 0 4 Calculate the strain tensor for the stress state of σ ij = 0 5 3 MPa. 4 3 5 S11 = S 22 = 0.2GPa S 33 = 0.04GPa −1 −1 S12 = − S13 = − ν 12 E1 ν 13 E1 =− 0.25 = −0.05GPa −1 5 =− − 0.33 = −0.066GPa −1 S 66 5 1 = 0.125GPa −1 8 = 2( S11 − S12 ) = 0.5GPa −1 S 44 = 0 0 0 5 4.2 × 10 −4 ε 11 − 0.05 − 0.066 ε 1 0 .2 0 .2 0 0 0 5 4.2 × 10 − 4 ε 22 − 0.066 ε 2 − 0.05 ε − 0.066 − 0.066 0.04 0 0 0 5 − 4.6 × 10 − 4 ε 33 = 3= = 0 0 0.125 0 0 3 3.75 × 10 − 4 2ε 23 ε 4 0 ε 0 0 0 0.125 0 4 5 × 10 − 4 2ε 13 5 0 ε 0 2ε 0 0 0 0 0.5 0 0 6 12 2 .5 4 .2 0 ε ij = 0 4.2 1.88 × 10 − 4 2.5 1.88 − 4.6 3. (a) How and why would you expect the elastic modulus to vary with melting 3 temperature? How would you explain that, although aluminum (Al) and magnesium (Mg) have very similar melting temperatures (Tm ~650℃), they have very dissimilar elastic moduli (EAl = 70 GPa, EMg = 45 GPa)? As melting temperature increases, elastic modulus increases. This is because both the melting temperature and modulus are indicators of the atomic bond strength of a material. If more energy is required to break the bonds (melt the material), then more energy will be required to stretch them (deform the material elastically). The contrast in moduli of Al and Mg is due to their difference in crystal structure. Al is a face-centered cubic (FCC) material, whereas Mg is a hexagonal close-packed (HCP) material in the standard state. Thus, Mg has a lower density ( ρ Mg = 0.6 ρ Al ). Although the packing factors of FCC and HCP are equal in the close packed planes, the stacking of these planes is different. (FCC shows ABCABC periodicity whereas HCP shows ABAB periodicity). This means that these metals will be of different atomic densities orthogonal to the close-packed planes; HCP will be of lower atomic density along the c-axis, for example. Since E is a weighed average of all the crystallographic orientations f the material, the lower density of Mg atoms along some atomic planes will results in its lower elastic modulus. (b) Pure Al has an elastic modulus of 70 GPa. An Al alloy commonly used in aero/astro engineering applications is 7075 T6 Al. The designation “7075” indicates the chemical composition of the alloy: 1.6% Cu, 2.5%mg, 5.6% Zn, 0.23 Cr, balanced Al. The designation “T6” indicates that the heat treatment of the alloy: tempered at 650℃. Despite the addition of so many alloying elements, the elastic modulus of 7075 T6 Al is not much different from that of the pure Al:E7075 T6=70.7GPa. Explain why alloying has little effect on E. Elastic modulus is one of the most stable mechanical properties of a material. Little can be done to the material via processing to strongly alter its elastic response. Alloying of Al to create 7075 Al is no exception. A solid solution of approximately 10% impurities does not significantly alter the equilibrium atomic spacing or the bond strength which are responsible for the elastic modulus. A notable exception of this is the Al-Li alloys. Addition of 20%Li to Al makes the alloy lighter and stiffer ( ∆E =+20%) due to precipitation of a brittle compound in the Al matrix. (c) Cobalt is magnetostrictive and contracts upon exposure to a magnetic field. What is the effect of a magnetic field on the elastic modulus of Cobalt? 4 In some materials, Young’s modulus can be increased by a factor of 3 due to magnetostriction. This stems from the change in distance between atoms. (density increases) 4. (a) As temperature increases, explain how the elastic modulus changes for crystalline materials and rubbers. Relate each type of behavior to fundamental properties of material. Crystalline materials experience a decrease in elastic modulus as the temperature increased. Increasing the temperature causes the atoms to move further apart, due to thermal expansion. As atomic distances increase, the modulus decreases. Rubbers, however, experience an increase in elastic modulus as the temperature is increased. Pulling a rubber in tension causes the chains to align, lowering the entropy in the system. For rubbers, the entropy governs elastic response. As temperature is increased, entropy increases. The increase in entropy will therefore increase the resistance of the material to deformation, increasing the elastic modulus. (b) Speculate on the relation between the modulus of elasticity of a group of crystalline solids and their respective melting points. Also relate the modulus of elasticity to the respective coefficients of thermal expansion. The modulus of elasticity (E), melting point and coefficient of thermal expansion ( α ) all depend strongly on the magnitude of atomic bonding forces. Therefore, as E increases, melting point should increase and α should decrease. 5. Using the figures below for cases of isostress and isostrain, derive the upper and lower bounds for Young’s modulus for a composite material that were given in class. (a) Isostrain (b) Isostress (a) Isostrain: Lodading is parallel to fibers. 5 ε 1 = ε 2 = ε , P = P1 + P2 = E1εA1 + E 2 εA2 P1 + P2 E εA + E 2 εA2 σ P = = 1 1 E= = ε Aε ( A1 + A2 )ε ( A1 + A2 )ε V1 = Volume fraction of phase 1, V2 = Volume fraction of phase 2. E = V1 E1 + V2 E 2 : Upper bound (b) Isostress : Loading is perpendicular to fibers σ1 = σ 2 = σ δ : change in length δ = δ 1 + δ 2 = ε 1l1 + ε 2 l 2 σV σV ε = ε 1V1 + ε 2V2 = 1 + 2 E1 E= E2 E1 E 2 σ σ : Lower bound = = ε σV1 σV2 V1 E 2 + V2 E1 E1 + E2 6
© Copyright 2025 Paperzz