Supplemental Information A. Expression and purification of EGFP Expression of Enhanced Green Fluorescent Protein (EGFP) uses the pET plasmid in E. coli C41 grown in yeast extract medium and induced with 2.25 mM Isopropyl-β-D-1thiogalactopyranoside. Initial growth medium consists of 3 g/L [NaPO3]6, 1.6 mL/L 2M MgSO4.7H2O, 1.9 g/L Citrate.H2O, 2.1 g/L NH4Cl, 0.1 g/L FeSO4.7H2O, 15 g/L Yeast Extract, 20 g/L dextrose, 0.2 µg/L MnCl2.4H2O, and 0.4 mL/L antifoam 204. Post- sugar-depletion feed medium consists of 3 g/L [NaPO3]6, 10.5 g/L MgSO4.7H2O, 2.6 g/L Na3Citrate.2H2O, 3 g/L (NH4)2CO3, 0.1 g/L FeSO4.7H2O, 210 g/L Yeast Extract, 275 g/L dextrose, and 2.4 µg/L MnCl2.4H2O. Purification of EGFP begins by harvesting the cells at a density of 70 g/L dry cell weight as measured by optical density using centrifugation followed by resuspension of the cell pellet at 70 g/L dry cell weight in 20 mM Tris buffer pH 8.0. Lysis of the cells proceeds with a high-pressure homogenizer using three passes at 20,000 psi peak pressure. Centrifugation of the homogenized suspension removes the insoluble protein and cell debris. The final step consists of filtering the supernatant, which contains the EGFP, using a 0.2-µm filter. B. Numerical validation of the 3-D multiphysics model Numerical validation of the 3-D Comsol Multiphysics model uses two approximate methods for computing the cross-stream diffusion in the extending microchannel: 3-D uni-axial flow and 2-D plug flow. Unlike the model presented in the main text, which computes the entire volume of the device using a conjoint mesh, the validation efforts perform the computation in two stages. The first stage computes the hydrodynamic focusing region only using the 3-D multiphysics model in COMSOL, and the second stage propagates this solution to distances downstream using one or the other approximate technique. The alternative computations computations require less RAM and therefore take place on a desktop personal computer with 8GB of RAM 1. 3-D Finite Element Uni-axial Flow Computations Uni-axial flow computations in FLEXPDE 6.2 first propagate the analytically known velocity distribution along the length of the channel and then solve the advection-diffusion equation using 0, the known solution at the output of the hydrodynamic focusing region for the inlet boundary condition, c(x,y)|z=0. Use of FLEXPDE for the second stage of computation allows for explicit definition of the governing equations allowing for computation of the uni-axial advection-diffusion equation, which is computationally simpler than the 3-D advection-diffusion equation. Specifically, the uni-axial flow model considers only the extending microchannel portion of the model and therefore solves the following equation whose form is simpler and requires less memory to solve than the full 3-D convection-diffusion equation used by the Comsol model presented in the main text. uz 2 c 2 D 2 2 c z y x [S-1] The analytical liquid velocity in the axial direction, uz(x,y), follows from the known analytical solution to the Stoke’s equation for a channel of width w and height h, u z ( x, y) Q cosh( n x w0.5 ) 1 sin( n hy ) 3 w cosh( n ) n n odd 2h [S-2] , for flow directed in the z-direction with x and y normalized between 0 and 1 and normalization constant Q determined by setting ∫∫uzdxdy equal to the total volumetric flow-rate. The FlexPDE computation uses a free tetrahedral finite element mesh with adaptive meshing giving a total of 5-million elements corresponding to a characteristic element size of 4 µm. This particular computation requires 1,000 minutes of computer time using a personal computer equipped with 8-GB RAM operating under Windows 7. 2. 2-D Finite Difference Plug Flow Computations As a speedy alternative to 3-D finite elements, the present work develops a 2-D computation scheme which approximates the velocity field as transverse-uniform, uz(x,y) = uAVG, essentially following Kamholz et al, implemented here in Matlab. The numerical scheme marches a 2-D solution along the direction of flow using march step δz = uAVGδx2/4D, where uAVG represents the mean fluid velocity. This corresponds to the fully explicit Forward-Time Centered-Space scheme over a 2-D square lattice with equal node spacing, δx, in the x- and ydirections, c ik, j 1 c ik, j z 4 D 1 k 1 1 1 ( c i 1, j c ik1, j c ik, j 1 c ik, j 1 c ik, j ) 2 u z x 4 4 4 4 , [4] the solution for which is accurate at distances large compared with δz provided δz ≤ uzδx2/4D for numerical stability. In practice, the maximum march step δz = uzδx2/4D is often chosen in order to minimize computation time. This computation requires less than 1 minutes of computer time using a personal computer equipped with 8-GB RAM running Windows 7. 3. Results of the 3-D uni-axial and 2-D plug flow computations 3-D uni-axial flow computations appear nearly indistinguishable from the full 3-D computations presented in the main text as shown in Figure S-1. This result confirms the meshindependence of the conjoint mesh used for the computations shown in the main text. A subtle difference from the full 3-D computations occurs near the entrance of the extending microchannel because the 3-D uni-axial computations compute the hydrodynamic focusing region separately from the diffusion-mixing region. As a result, they can perform this first stage of computation with finer resolution than achievable using the full 3-D model by use of adaptive regridding of the finite element mesh. The main text does not apply adaptive regridding to the conjoint mesh because Comsol regrids the mesh for the entire length of the extending microchannel leading to intractable computation times and out-of-memory errors. 2-D computation leads to several inaccuracies which manifest themselves in Figure S-1 and Figure S-2 as described in the methods section of the main text. Figure S-1. Contour plots show experimental and computed concentration distributions at axial distances along the length of the extending microfluidic channel according to the full 3-D computations shown in the main text as well as alternative computations described here in the supplemental information for purposes of numerical validation. Plots show profiles acquired horizontally across the experimental distributions and simulations. The model assumes diffusion coefficient 6 x 10-10 m2/s for fluorescein. Figure S-2. Width of core based on full-width-half-max of horizontal profiles across the concentration distributions. Solid and dashed curves 3-D and 2-D computations, respectively, using assumed diffusion coefficients DFluor = 6 x 10-10 m2/s, and DEGFP = 9 x 10-11 m2/s.
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