Fire and Sound Control Solutions for Sustainable Habitat in Ontario - October 3, 2016 OBOA's vision statement; "Ensuring a safer and a more sustainable and accessible Ontario by advancing the building official profession." Credit: EllisDon CertainTeed; “Offers highperforming, affordable product/system knowledge that enhances the comfort and well being of any building.” • 2012 Code & 2015 NBCC (ASTC) • Firewalls/Fire Separations/Sound PT 3 & 9-Non. Combustible • Fire Separations/Sound PT 3 & 9-Combustible • Part 9 Basement (Secondary) Suites • Plans checking/ inspection Insights • Safety & Sustainable Knowledge Re-cap Agenda • Why Fire Protection & Sound Control Solutions Why fire & sound, safer and more sustainable solutions are needed now? - POPULATION GROWTH + HIGHER DENSITY REQUIRED FOR SUSTAINABILITY - AFFORDABILITY ISSUES + MULTI-FAMILY LIVING (SHARED WALLS) - PRIVACY CONCERNS AND EXCESSIVE NOISE POLLUTION - GREEN DESIGN - LEED OFFERING “ACOUSTIC COMFORT CREDITS” - GROWING RETROFIT / REMODELING MARKET = PUSHING HIGHER PERFORMANCE - DEMAND FOR HEALTHY WORK AND WELL-BEING ENVIRONMENTS - NOISE IMPACTS HEALTH: - LEADS TO STRESS - MUSCLE TENSION - IRRITABILITY - BLOOD PRESSURE; ULCERS, ADRENALINE…… • RESULTING IN HIGHER 2015 NBCC CODE REQUIREMENTS (See Link provided at end of presentation for Canada Building Science Blog) Sound Control in Codes Applicable Building Codes • 2015 NBCC 2015 – National Building Code of Canada • 2012 (2017) OBC – Ontario Building Code • Major provinces expected to adopt in 2017 • Some jurisdictions such as the Port of Vancouver have already adopted 5/ Sound Control Codes Update Applicable Building Code Requirements for Part 3, Part 9 & Secondary Suites in Residential Buildings 2012 OBC & Fire Codes Acoustic Requirements for Firewalls in multi-unit STC for Walls Between Adjacent Dwelling Units and Corridors STC for Walls Between Residential Dwelling Units & Elevator Shafts & Refuse Chute STC 50 STC 50 STC 55 NBCC 2015 Code Requirements Coming to Ontario in 2017 ASTC 47 or STC 50 ASTC 47 or STC 50 STC 55 New STC/ASTC Noise Control Requirements 2015 NBCC: Minimum requirements for secondary suites in (Part 9) houses with gypsum fire separations (~50% ROI) STC 43 or ASTC 40 6/ How to achieve ASTC compliance? • Field testing – post completion • Use NBCC specified solutions – NRC flanking facility study – Gypsum Association sponsored – No laminated board system was tested & included • Use Prediction method (ISO 15712/10848) with “joint” structure – CertainTeed SAINT-GOBAIN is the first to adopt this approach CT-Functional Platform Review, July 19-20, 2016 7 ASTC Sound Control Testing Update • Sustainability requires better acoustics for well-being • The only third party National Research Council of Canada (NRC) ASTC tested system with core laminated boards • Intended to be published by NRC as supplement to RR-331 • Preliminary results show better and best ASTC ratings with SilentFX QC for wood stud systems • Of course, OBOA does not endorse products; however OBOA does ensure more sustainable knowledge for Ontario Presentation title 8/ Firewalls/Fire Separations/Sound PT 3 & 9; Non-Combustible (N-C) Assemblies Firewalls – Separate Buildings and may require ratings up to 4 hours How Gypsum Retards Heat Transmission (OBOA BUILDING KNOWLEDGE 1) Temperatures after two hour exposure to heat following ASTME 119 Plane of Calcination Mineral water molecules are released as steam 1038 C (1900 F) 510 C (950 F)@25 mm 104 C (220 F)@50 mm 82 C (180 F)@102 mm 54 C (130 F)@152 mm Typical Characteristics of a Gypsum N-C Firewall • Non-load bearing assemblies • Offers two-hour fire resistance ratings • Continuous from the foundation to the underside of the protected roof sheathing or continues through the roof to form a parapet • Designed to allow for collapse of the construction on the side of the wall exposed to fire without collapse of the separation wall • Can achieve STC ratings of 61 2 hour Firewall 3-D Details ½” (12.7 mm) CertainTeed Gypsum Board 2” x 4” (39 mm x 99mm) wood studs CertainTeed Noise Reducing Insulation 1” (25.4 mm) M2Tech® Shaftliner (2 layers) ¾” (19mm) Air Space H Stud 2” (51mm) x 24” (610mm) o.c. Back to Back C-Track 2” (51mm) x 2 ¼” (57mm) Aluminum Clips Fire Blocking as required Gypsum Shaftliner Panels • 40 years ago gypsum board was engineered as a 25 mm (1”) shaftwall materials that helped make this design approach possible • Panels are 25 mm (1”) thick, 609 mm (24”) wide • Available in lengths of 2.4 to 3.7 metres (8 to 12 ft.) • Available in 3 facing options (For enhanced durability) – Moisture resistant paper-faced – Treated mould-moisture resistant paper-faced – Glass mat-faced • Paper-faced gypsum shaftliners meet ASTM C1396, Standard Specification for Gypsum Board • Glass mat gypsum shaftliners meet ASTM C1658, Standard Specification for Glass Mat Gypsum Panels Firewall Components H-STUD • Base Metal Thickness (BMT) 0.455 mm (25 gauge) • Holds the two 1” (25.4 mm) thick gypsum shaftliner panels together • Helps anchor the ASW to the interior framed walls C-TRACK ALUMINUM BURN CLIP • Connects area separation wall to the interior framed walls • Used at the foundation, at the ends and at the top to cap each section • Soften and melt during a fire, allowing the framing within the burning unit to collapse away from the ASW • Encloses the gypsum panels Gypsum Firewall Assemblies • Fire-rated gypsum firewall systems consist of the aforementioned components assembled to achieve the desired fire resistance rating • Ratings are 2 hours • Paneled components come from one manufacturer and are tested together as a functional unit • Tested in accordance with: – Underwriters Laboratories of Canada (CAN/ULC) S101, Fire Endurance Tests of Building Construction and Materials – Numerous ULC designs are available for inclusion in plans and specifications Fire Protection at the Roofline Vertical • The fire wall runs continuously from the foundation to a line extending 30” (762 mm) above both adjacent roofs Horizontal • Fire-Retardant Treated Plywood • Extends 4’ (1.22 m) horizontally in both directions from the firewall • Red dye for identification • 5/8” (15.9 mm) Type X Gypsum Board Underlayment • Extends 4’ (1.22 m) to either side of the firewall. • Held in place using ledger strips Gypsum Firewall System • •Moderate costand and size Moderate cost size Easy to to install • •Easy install Built between shared walls • •Built between shared walls • Will collapse inwards in case of • Will fire collapse inwards in case fire •ofAdvantages: • No extensive labor and risk • Advantages: Constructed parallel • •No extensiveinlabor andwith riskthe rest of the building • Constructed in parallel with the • Installed year-round rest of the building • Acoustic performance • Installed year-round • Disadvantages: • Acoustic performance • Height limitations • Disadvantages: • Height limitations • • As of 2010, the construction industry moved to a 20.7 m (68’) height as homes are being built with higher ceilings • Gypsum Firewalls are built starting in the basement rather than on the first floor Code Considerations • Per National Building Code of Canada (NBCC) & Ontario Building Code (OBC) Firewalls: • • • • • Must be constructed of approved materials • • • Gypsum is inherently noncombustible Aluminum breakaway clips permit the collapse of the wall in the direction of the fire Are penetrations through the Firewall allowed? • • • • Restricts the spread of fire Extends continuously from the foundation to or through the roof Sufficient stability to allow collapse of construction on either side without collapse of the firewall Article 3.1.10 Openings addressed in Article 3.1.10.5 A through-penetration firestop system Fire-resistance rating equal to the firewall Air transfer penetrations are prohibited Firewall Exposed to Fire from Either Side • Fire Test: ULC W311 • • • 2 hour rating Several configurations available Maximum height of 13.21 m (44’) • STC Rating of 61 • Wall Thickness: 292 mm (11½”) General Sound Control-Top 5 Rules of Thumb Note: STC points not cumulative. Credit: N-C Fire Separation Sound Systems (Example excerpts from Code Tables) More Fire Separation Sound N-C Systems (Example from BUILDING KNOWLEDGE 1) Consider for OBC requirements for Non-Combustible stair shafts in 6 storey wood buildings SilentFX Noise Reducing Gypsum Board • Better/Best Acoustical Performance due to visoelastic polymer noise reducing laminated core innovative gypsum – STC ratings of 50+ and ASTC 47+ • Good Fire Resistance – Available in 5/8” Type X, UL Listed • Mould Resistance for resiliency – Best possible score per ASTM D3273 • Abuse Resistance for durability – Indentation: 1 – Soft body: 1 – Surface Abrasion: 1 • Low-Emitting Material – GREENGUARD Gold Certification • High-Density Core for energy efficiency – Provides increased mass SilentFX QC More N-C systems • More reliable than clips and channels – – Board cannot be short circuited during installation More consistent lab to field STC results • Improves performance across all frequency ranges – More Reliable Addresses high and low frequency noises that double layer gypsum board cannot • Real Estate savings (more M² or square feet to sell) – Achieves high STC ratings with less material & thinner wall systems • Reduces complaints, call backs and repairs costs – Short circuits in the wall, interior finishes and lawyers very costly 2 layers without SilentFX: STC 55 Wall thickness: 15.55 mm (6.125”) With 1 layer of SilentFX: STC 55 Wall thickness: 12.38 mm (4.875”) Fire Separations/Sound PT 3 & 9 - Combustible Assemblies (CA) (Including new 6 storey wood frame) Double Wood Stud System • Two layers of fire-rated type X gypsum board on each side of a single, staggered or double row wood stud frame wall • Provides the required 2 hour fire resistance rating (UL U301) • Benefits: • • • • Fast construction No special tools or labor No scaffolding Can construct during cold periods CA Fire Separation Sound Systems (Example excerpts from Code Tables) CA Fire Separation Sound Systems (Example excerpts from Code Tables) SilentFX QC Noise Reducing Gypsum Systems • Easier than resilient channels – – Board cannot be short circuited during installation More consistent lab to field STC results • Improves performance across all frequency ranges – Addresses high and low frequency noises that double layer gypsum board cannot • Real Estate savings (more M² or square feet to sell) – Achieves high STC ratings with less material allowing for thinner wall systems 2 layers & rc without SilentFX: STC 55 With 1 layer of SilentFX: STC 55 Wall thickness: 16.5 mm (6.5”) Wall thickness: 17.15 mm (6.75”) Additional Fire Safety measures are required during construction for multi-unit (wood) projects - Gypsum passive protection - Suppression - Early warning - Monitoring Part 9 Basement (Secondary) Suites New or Existing Suites Consider 2015 NBCC as Code Alternative OBOA BUILDING KNOWLEDGE 2 - Fire separations must be continuous - All penetrations must be provided with sealant and putty Plans Checklist/ Inspection Insights Sustainable Sound Control Solutions for Institutional and other Occupancies • In one study, heart attack patients exhibited higher pulse in a poor acoustic environment than in a good acoustic environment at nighttime. This impact is greater at night because background noise tends to be lower, making noise disturbances more noticeable and stressful. Source: Acoustical Society: Acoustics of Classrooms http://acousticalsociety.org/about_acoustics/acoustics_of_classrooms Source: Ceilings & Interior Systems Construction Association: Acoustics in Healthcare Environments http://www.cisca.org/files/public/Acoustics%20in%20Healthcare%20Environments_CISCA.pdf Blocking Sound Transmission Insights • Lightweight double-leaf walls – These have lower mass than solid walls, have been shown to attenuate noise from one room to another – Adding acoustic fiberglass insulation between the walls increases the STC – It isn’t practical to rely solely on mass to attenuate noise – Increasing the mass of the insulated wall by adding a layer of gypsum wallboard on each side sufficiently raises the STC rating – Noise transmission through the wall can be reduced by eliminating direct connection of the gypsum wallboard to the wood studs using resilient channels or viscoelastic polymer noise reducing gypsum. – Noise transmission can be further increased by using double or staggered studs • Allows for the doubling of the thickness of the fiber glass sound-absorbing insulation in the wall cavity Construction Plan Details (Example) • Fire Blocking • Prevents the passage of smoke, hot gasses and flames between floors • Use fire resistant material to plug the 19mm (¾” ) space between the shaftliner panel and the wood framing • Also in attic for gaps between the truss lines and top plate • Various kinds of blocking materials • Providing the Proper Air Space • Between a unit’s interior framing and the firewall • Air layer has insulative properties • Helps protect the firewall • Also deters the propagation of structure-borne sound ASTC Sound Control-Wood Studs Good Good Code Alternative Cross Laminated Timber (CLT) and steel stud ASTC tests in the works 39 / Inspect for incorrectly installed fasteners Fasteners that penetrate the resilient channel and stud cause sound short circuits Inspect for Sealants and Putty Pads Presentation title 41 / Fire-Resistance & Sound Control Inspection Gypsum blocking and listed fire stops(red arrow) Fire-Resistance Construction Inspection 2 layers 15.9mm Type X gypsum with listed fire stops rough in Safety & Sustainable Knowledge Re-cap Gypsum/metal stud firewall and fire separation sound control systems provide good & better (alternate) Code solutions Gypsum/wood stud fire separation sound control systems with staggered or double stud walls provide good & better (alternate) Code solutions Gypsum innovative firewall, fire separation and sound control systems provide good & better (alternate) Code solutions Cavity insulation in fire separation and sound control systems provide good Code solutions Sealant and putty in firewalls, fire separations and sound control systems provide good Code solutions OBOA does ensure more sustainable knowledge for Ontario Advance Building Knowledge in Your Community -Important Information -Fire ratings; continuous barrier; existing gypsum acceptable; 30 min. rating Wood paneling & open joists not acceptable - Need fire separations, early warning, means of egress &suppression Fire & Sound Design Manual (free) • Includes multiple systems & details Firewalls Building Knowledge Insights (free) • In-person Seminars • Building Insight Architect Symposiums • Online Courses Resources Canada Building Science Blog; http://blog.certainteed.com/category/building-science/canadian-codes/ Underwriters’ Laboratories of Canada: http://database.ul.com/cgibin/XYV/template/LISCANADA/1FRAME/index.html Free CertainTeed Canada Gypsum Board Systems Manual: http://www.certainteed.com/resources/CTG_4080_Gypsum_Board_Sys tems_Manual_Eng.pdf Free CertainTeed Firewall Building Knowledge Literature: http://www.certainteed.ca/building-science/fire-performance/ Robert Marshall (Bob) Marshall P. Eng., BDS, LEED AP, BD+C, Building Science Manager-Canada [email protected] Bob Hartogsveld, Architectural Solutions Manager- Central Ontario [email protected] (905) 330-0753 This presentation is protected by Canadian and international copyright laws. Reproduction and distribution of this presentation without written permission of the sponsor is prohibited. CertainTeed Corp.
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