Gulf Coast Shelf Region Waste Management Procedures Natural Gas Before you begin Description Natural gas samples shipped to laboratory for analysis. Category Not a waste Analysis Not required for shipment. Accumulation See shipping instructions. Waste Reduction Not a waste Disposal Natural gas samples shipped to laboratory for analysis—not for disposal. Recordkeeping Version 2, October 2011 Complete entry in Hazardous Material Section [Section I] of the Apache Shipping Manifest prior to transportation. Maintain a copy of manifest offshore and at shore base facilities while shipping papers are active. Send original manifest with shipment. Page 1 of 11 Gulf Coast Shelf Region Waste Management Procedures Shipping Instructions: NATURAL GAS (Not containing H2S) 1. a. b. 2. Package Natural gas as follows: a. Ship natural gas test cylinders in the transportation case to protect the valves. This complies with method (2) below. DOT accepts four methods of cylinder valve protection: (1) Securely attached metal caps (2) Boxing or crating to give proper protection to valves (3) Constructing container so that valve is recessed into the container (4) Securing cylinder compactly and in upright position [valve on top] If multiple methods are used, such as metal caps and upright position, both are subject to inspection. b. c. Call or FAX Dock/Base to schedule shipment. Contact owner/vendor to schedule pick up of material. If cylinder has a retest date, the retest must not be overdue. The following are approved cylinders. For cylinders not marked with a service pressure, the service pressure is designated by DOT as follows: Specification 3, 3E 4 25 33 38 3A, 3AA, 3B,3C, 3D 4, 4A, 4B, 4BA,4BW, 4C 26 All others Service Pressure (psig) at 70°F. 1800 300 300 480 250 Service pressure must be marked on cylinder. Service pressure must be marked on cylinder. Service pressure must be marked on cylinder. Service pressure must be marked on cylinder. In addition specification 3T is not authorized for hydrogen. d. e. f. Secure cylinder valve cap when applicable. Except for cylinders with a valve on the top and on the bottom, secure bottles in a standing position only. DO NOT STORE NEXT TO OXIDIZERS. Continued on next page Version 2, October 2011 Page 2 of 11 Gulf Coast Shelf Region Waste Management Procedures Shipping Instructions: NATURAL GAS (Not containing H2S) (continued) 3. Mark Package: a. “Natural gas, compressed, 2.1, UN 1971” b. Stencil Container -“Apache” and the generator’s location (i.e. Eugene Island 158) c. If gas contains H2S at levels known or presumed to be toxic to humans, consult the EH&S Department. Package must be marked with a different Name and UN number and Inhalation Hazard Zone information that must be determined on a case by case basis. (49 CFR 173.116) 4. Label Package: a. "Flammable Gas" label near the marking in 3.a. (above). b. If contains H2S, “Poisonous Gas” label near the marking in 3.a. (above). 5. Prepare shipping papers: a. Complete entry in Hazardous Materials Section [Section I] of the Apache Shipping Manifest (See example). b. Sour gas shipments are not covered by this example. 6. Placard Vehicle/Vessel: a. For cargoes of more than 1000 pounds: "Flammable Gas" Placard with UN number 1971 and the number "2" in the lower corner. b. For cargoes less than 1000 pounds: No Placard required on transport vehicle. c. This section does not cover sour gas shipments. d. See attached placard 7. Load cargo in accordance with the following shipping limitations: AIR RESTRICTIONS (49 CFR 172.101) Passenger Aircraft Forbidden Cargo Aircraft 330 pounds (150kg) WATER 8. [IF gas contains H2S, Forbidden] RESTRICTIONS (49 CFR 172.101) Cargo and Passenger Vessels May be stowed on the weather deck or under deck [IF gas contains H2S, must be stowed on deck] Other Requirements Stow Clear of Living Quarters Include MSDS with shipment Version 2, October 2011 Page 3 of 11 Gulf Coast Shelf Region Waste Management Procedures Shipping Instructions:NATURAL GAS (Containing H2S) 1. a. b. 2. Package Natural gas as follows: a. Ship natural gas test cylinders in the transportation case to protect the valves. This complies with method (2) below. DOT accepts four methods of cylinder valve protection: (1) Securely attached metal caps (2) Boxing or crating to give proper protection to valves (3) Constructing container so that valve is recessed into the container (4) Securing cylinder compactly and in upright position [valve on top] Call or FAX Dock/Base to schedule shipment. Contact owner/vendor to schedule pick up of material. If multiple methods are used, such as metal caps and upright position, all methods used are subject to inspection. b. If cylinder has a retest date, the retest must not be overdue. c. The pressure in the container at 70° F. must not exceed the service pressure for which the container is marked or designated. Below 50% H2S: The following are DOT approved cylinders. For cylinders not marked with a service pressure, the service pressure is designated by DOT as follows: Specification 3, 3E 4 25 33 38 Service Pressure (psig) at 70°F. 1800 300 300 480 250 The following cylinder specifications require that the service pressure must be marked on the cylinder. Specification 4, 4A, 4B, 4BA, 4BW, 4C 3A, 3AA, 3B, 3C, 3D 26 All others Service Pressure (psig) at 70°F. Service pressure must be marked on cylinder. Service pressure must be marked on cylinder. Service pressure must be marked on cylinder. Service pressure must be marked on cylinder. Continued on next page Version 2, October 2011 Page 4 of 11 Gulf Coast Shelf Region Waste Management Procedures Shipping Instructions: NATURAL GAS (Containing H2S) (continued) Above 50% H2S: The following are DOT approved cylinders for hydrogen sulfide. Cylinders marked as shown in this column or of the same type with a higher service pressure must be used except as provided in 49 CFR 173.34 (a), (b) and 49 CFR 373.301(j) (see notes following table) Specification DOT-3A480 DOT-3AA480 DOT-3B480 DOT-4A480 DOT-4B480 DOT-4BA480 DOT-3BW480 DOT-26-480 DOT-3E1800 DOT-3AL480 Service Pressure (psig) at 70°F. 480 480 480 480 480 480 480 480 1800 480 Secure cylinder valve cap when applicable. For hydrogen sulfide, each valve outlet must be sealed by a threaded cap or a threaded solid plug. (49 CFR 304, Note 10) 3. d. Except for cylinders with a valve on the top and on the bottom, secure bottles in a standing position only. e. DO NOT STORE NEXT TO OXIDIZERS. Mark Package: a. The marking is dependent on concentration of H 2S: For H2S concentration below 14.24% (142,400 ppm): “Natural gas, compressed (contains hydrogen sulfide),” 2.1, UN 1971 For H2S concentrations >14.24% (142,400 ppm) and <23.73% (237,333 ppm): “Compressed gas, toxic, flammable, corrosive, n.o.s. (contains hydrogen sulfide), Inhalation Hazard Zone D, 2.3, UN 3305” For H2S concentrations >23.73% (237,333 ppm) and <71.20% (712,000 ppm): “Compressed gas, toxic, flammable, corrosive, n.o.s. (contains hydrogen sulfide), Inhalation Hazard Zone C, 2.3, UN 3305” Continued on next page Version 2, October 2011 Page 5 of 11 Gulf Coast Shelf Region Waste Management Procedures Shipping Instructions: NATURAL GAS (Containing H2S) (continued) b. For H2S concentrations concentrations >71.2% (712,000 ppm): “Compressed gas, toxic, flammable, corrosive, n.o.s. (contains hydrogen sulfide), Inhalation Hazard Zone B, 2.3, UN 3305” or “Hydrogen Sulfide, Inhalation Hazard Zone B, 2.3, UN1053 For H2S concentrations <71.2% (712,000 ppm) and >50% (500,000 ppm) , the marking may also be: “Hydrogen Sulfide, Inhalation Hazard Zone C, 2.3, UN1053 Stencil Container -“Apache” and the generator’s location (i.e. Eugene Island 158) 4. Label Package: a. "Flammable Gas" label near the marking in 3.a. b. “Corrosive” label near the marking in 3.a. c. “Poisonous Gas” label near the marking in 3.a. (only for H2S concentrations above 14.24% or 142,400 ppm). 5. Prepare shipping papers: a. Complete entry in Hazardous Materials Section [Section I] of the Apache Shipping Manifest (See example). One of the material descriptions in b., below shall be entered in a blank line of section I. In the column labeled "Emergency Response Guide": For UN number 1971, enter the number 115 For UN number 3305, enter the number 119 For UN number 1053, enter the number 117 (See example) b. The entry on the shipping paper is dependent on concentration of H 2S: For H2S concentration below 14.24% (142,400 ppm): “Natural gas, compressed, 2.1, UN 1971” For H2S concentrations >14.24% (142,400 ppm) and <23.73% (237,333 ppm): “Compressed gas, toxic, flammable, corrosive, n.o.s. (contains hydrogen sulfide), Inhalation Hazard Zone D, 2.3, UN 3305” For H2S concentrations >23.73% (237,333 ppm) and <71.20% (712,000 ppm): “Compressed gas, toxic, flammable, corrosive, n.o.s. (contains hydrogen sulfide), Inhalation Hazard Zone C, 2.3, UN 3305” Continued on next page Version 2, October 2011 Page 6 of 11 Gulf Coast Shelf Region Waste Management Procedures Shipping Instructions: NATURAL GAS (Containing H2S) (continued) For H2S concentrations >71.2% (712,000 ppm): “Compressed gas, toxic, flammable, corrosive, n.o.s. (contains hydrogen sulfide), Inhalation Hazard Zone B, 2.3, UN 3305” or “Hydrogen Sulfide, Inhalation Hazard Zone B, 2.3, UN1053 For H2S concentrations <71.2% (712,000 ppm) and >50% (500,000 ppm) , the marking may also be: “Hydrogen Sulfide, Inhalation Hazard Zone C, 2.3, UN1053 6. Placard Vehicle/Vessel: a. For cargoes of more than 1000 pounds: “Flammable Gas" Placard with UN number 3305 and the number "2" in the lower corner. “Poison Gas" Placard with UN number 3305 and the number "2" in the lower corner. “Corrosive" Placard with UN number 3305 and the number "8" in the lower corner. b. For cargoes of 1000 pounds or less: No Placard required on transport vehicle. c. See attached placard 7. Load cargo in accordance with the following shipping limitations: AIR RESTRICTIONS (49 CFR 172.101) Passenger Aircraft Forbidden Cargo Aircraft Forbidden WATER 8. RESTRICTIONS Cargo vessels Must be stowed on the deck only Passenger vessels Prohibited Other Requirements Stow Clear of Living Quarters Include MSDS with shipment Version 2, October 2011 Page 7 of 11 Gulf Coast Shelf Region Waste Management Procedures LC 50 of Gas Mixture Hazard Class 8000 7000 Not Considered toxic by the DOT in concentrations of less than 14.24% LC 50 of gas mixture 6000 5000 4000 Hazard Class D 3000 2000 1000 Hazard Class C Hazard Class B 0 0 142,000 (14.24%) 237,333 (23.73%) 712,000 (71.2%) 1,000,000 H2S ppm Version 2, October 2011 Page 8 of 11 Gulf Coast Shelf Region Waste Management Procedures Version 2, October 2011 Page 9 of 11 Gulf Coast Shelf Region Waste Management Procedures Version 2, October 2011 Page 10 of 11 Gulf Coast Shelf Region Waste Management Procedures Version 2, October 2011 Page 11 of 11
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