IDEA AND SYSTEMS
IDEA AND SYSTEMS
Güthle Pressenspannen GmbH
Gottlieb-Haefele-Strasse 9
73061 Ebersbach
GERMANY
ROLLBLOC PRODUCT-CATALOGUE EDITION 5
Breite: 65 mm
Breite:
65 mm
Strichstärke:
0,3mm
Strichstärke:
0,3mm
Größe wie Katalog
Größe wie Katalog
Phone: +49 7163 99090
Fax: +49 7163 990990
[email protected]
GÜTHLE PRESSENSPANNEN GMBH
www.guthle.com
QUICK DIECHANGING
CHANGE TECHNOLOGY
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC PRODUCT CATALOGUE
C CARRYING
C MOVING
C CLAMPING
�
C HIGH-QUALITY COMPONENTS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
FOR RELIABLE FUNCTIONALITY
Automated die changing with the
track-mounted die transporter
DILOS SHUTTLE. Separate product
information is available on the
GÜTHLE DILOS range.
Hydraulic die clamping with
ROLLBLOC sliding clamps
Hydraulic valves to control the
ROLLBLOC clamps and ROLLBLOC die lifters
on mounting plate
ROLLBLOC Hydraulic Unit (Rear Side)
with pump and control valves
with frame structure
Fast and reliable die transfer
between ROLLBLOC-BUGGY
and press table, equipped
with ROLLBLOC die lifters
Safe and reliable die changing
with ROLLBLOC die loading arms
and ROLLBLOC die lifters
ROLLBLOC Hydraulic Unit
with operating panel and controls
RB-GB-102016
Errors and omission excepted,
subject to technical modifications.
All measures in mm.
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
CTHE PRODUCT RANGE
General information
Contents
The complete die clamping
and changing technology
Not only for experts
With detailed application infor-
Die lifters, ball version (spring, hydraulic)
This catalogue contains all the
mation, the new ROLLBLOC
Die lifters, roller version (spring, hydraulic)
products that are required for
ordering catalogue is designed
Die loading arms
the purpose of equipping a
to be easy to understand and
Clamping technology
Page 8
press to ensure quick, safe and
use without the need for expert
Interchangeable subplate technology
Page 10
reliable die changing operations
knowledge. The aim is to pro-
Die transporter Buggy
Page 12
– up to 10 t die weight.
vide concise information to
Many new features
Substantial revisions and exten-
assist you in your specific project planning requirements.
sive additions have been made
Consulting
to the previous range of prod-
In the case of complex tasks,
ucts designed for changing and
you can give us a dimensioned
clamping dies. These products
drawing or CAD data of the tool
have now been brought
installation space in question.
together under the trade name
Güthle will be glad to work out
ROLLBLOC. The great variety of
a concept for you according to
this product range is aimed at
your specifications.
enabling you to find individual
solutions whilst obtaining everything you need from under one
roof.
Product introduction with applications
Page 2
Page 4
From page 5
Project planning and ordering information
Die lifters (ball version, roller version)
From page 13
Hardened strips
Page 22
Table inserts
Page 22
Hydraulic pump, Pressure intensifier for die lifters
Page 24
Accessories for hydraulic die lifters
Page 25
Lateral guides for the press bed
Page 26
Die loading arms and accessories
From page 27
Symmetric swivel die loading arm
Page 28
Asymmetric Swivel die loading arm
Page 30
Double swivel die loading arm
Page 32
Installations Service
Overhung version die loading arm
Page 34
If you wish, Güthle can carry
Bridge version die loading arm
Page 36
out the installation for you.
Mounting hooks
Page 38
In this case, get in touch with
Support legs
Page 40
All ROLLBLOC products in this
us at:
Transfer roller
Page 42
catalogue feature a new, logi-
Telephone: +49 7163 990921
Die guide for transfer roller and die loading arms
Page 43
cally structured order code
e-mail: [email protected]
Mobile support
Page 44
which you should use wherever
possible.
Standard and options
We assume that you will find
exactly what you require in our
extensive ROLLBLOC product
range. In addition, whenever
necessary, we can manufacture
our products modified to
specifically suit your particular
requirements.
Clamping technology
From page 45
Hollow piston clamps/park station
Page 46
Sliding clamps/park station
Page 48
Wedge clamps
Page 50
Ledge clamps
Page 52
Block clamps
Components for clamping hydraulics
Page 53
From page 54
Hydraulic distributor plates
Page 56
Hydraulic hoses
Page 57
Valve sets
Page 58
Hydraulic unit
Page 59
Subject to technical modifications
1
CEASY HANDLING AND PRECISION POSITIONING
OF DIES WEIGHING TONS
ROLLBLOC Die Lifters
Fast
handling –
protective
die changing
The conventional procedure for changing press and punch dies
becomes awkward, often tedious, protracted and potentially
dangerous when handling dies weighing more than 500 kg.
Long downtimes soon send costs spiralling, resulting in substantial cost estimation problems for small and medium-sized
production lots.
A die change operation completed quickly is reflected in
increased productivity.
The manufacturing precision of
Press tables can be equipped
Load distribution over several
New: The rectangular ROLL-
with ROLLBLOC die lifters, ball
balls and their mounting
BLOC lifting strips are suitable
version to rationalize the die
ar­range­ment allows for smooth
both for T-slots conforming
changing procedure. This poses
movement that makes it
with DIN 650 (optional ASA
no problems as the T-slots in
possible to quickly move the
B.51) as well a for rectangular
virtually all press tables make
die with little effort in any
slots. Each of these die lifters is
them suitably prepared for this
direction.
equipped with a newly design­­
purpose. The ball strips are
simply fitted in position and
secured with an Allen key.
Exact manual positioning of
the load bearing elements is of
decisive significance for comparable product assessment.
Güthle know-how provides the
foundation for trouble-free
function and lowest possible
wear under high loads.
ed, easy-to-use fixing lock.
the die therefore poses abso­
lutely no problems.
The load carrying balls that can
move in all directions in the
ball version die lifters, slightly
protrude above the table. They
carry the mounted die plate as
if it were suspended.
Order information from Page 13
2
The new generation of ROLLBLOC die
lifters with integrated fixing lock.
Universal lifter profile section for T-slots
and rectangular slots
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
with spring pressure . . .
with hydraulic pressure . . .
In this version of the ROLLBLOC ball version die lifters
the load carrying balls are mounted individually on springs.
The ball units can be loaded with the weight of the die up
to the specified load bearing capacity before these springs
slowly begin to ‚give‘. This feature is used for fixing and
clamping the die.
At 40 bar operating pressure, the hydraulically operated
ROLL­BLOC ball version die lifters feature double the load
bearing capacity (compared to the spring-loaded version).
In addition to their high load bearing capacity, they offer
further specific features.
The clamping elements ‚over-
version die lifters are each sup-
come‘ the spring force and
ported by a piston. Automatic
clamp the die onto the press
pressure equalization between
table. When the die clamping
the cylinders ensures uniform
system is released, the spring-
load distribution. The hydraulic
loaded balls raise the die back
pressure is reduced in order to
into its initial position where
lower the die into the clamping
it can be handled with ease.
position on the surface of the
The balls of the hydraulic ball
press table.
The spring force-actuated ROLLBLOC ball version die lifters
The depressurised hydraulic ball
are manufactured for the stan-
version die lifters can be easily
dard slot size of 18/22/28/36
removed from the T-slots under
mm. For presses used flexibly
the die, allowing them to be
with different die formats, it
used on other presses.
is advisable to have these ball
To facilitate subsequent die
version die lifters available in
change, the ROLLBLOC ball ver-
various lengths.
sion die lifters can be reinserted
After positioning the die, the
and connected to the hydraulic
ball version die lifters in the
system. The hydraulic pressure
cross-over zone can be removed
is optionally produced by the
again thus clear­­­­­­ing T-slots for
hydraulic system of the press,
the purpose of accepting clamp-
by the ROLLBLOC hydraulic unit
ing elements.
or by the ROLLBLOC hydraulic
pump.
Spring force-actuated
ROLLBLOC ball version
die lifters can be used
piece-by-piece
ROLLBLOC ball version die lifters
with hydraulic connection.
Easy operation of
fixing lock with Allen key
3
CVARIANTS DESIGNED TO ENHANCE THE SYSTEM ADVANTAGES
ROLLBLOC Roller Version Die Lifters
In this version, the dies are carried by support rollers. With their
linear support format, they offer a maximum load bearing capacity increased by 100 % compared to the ball version.
For highest
loads
and exact
linear
traverse paths
ROLLBLOC roller version die
Thanks to the linear guidance
lifters are available in spring-
of the dies, ROLLBLOC roller
loaded or hydraulic version.
version die lifters are prefer-
The standard direction of
ably used on presses with
movement is along the die
stationary clamping facilities.
special versions with transverse
or diagonal direction of movement can be manufactured on
customer request.
They can be used for many
other applications as the special
roller mounting system enables
their effective use in high temperature applications (200 °C)
and overhead installation for
special applications. Hydraulic
ROLLBLOC roller version die
lifters require an operating
pressure of 80 bar.
4
These inserts are designed as
individual spring-loaded ball
or roller units. ROLLBLOC table
inserts are frequently used in
lifters, roller version. However,
Order information from Page 13
ROLLBLOC
Table Inserts
The new spring-loaded or
hydraulic ROLLBLOC die lifters
for T-slots and rectangular slots
transfer zones or on press
tables with insufficient T-slots.
A simple hole is all that is needed to accept these units.
The ROLLBLOC table inserts are
available with or without collar.
Order information from Page 22
CTRANSFER STATION FOR
CRANE OR MULTI-PURPOSE STACKER
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Die Loading Arms
For safe and reliable
machine setup
with fork-lift truck
or crane
ROLLBLOC die loading arms extend the press table to create
space for quick, safe and reliable die transfer. The clear access to
the underside of the die is ideal for the use of conventional
fork-lift trucks.
The ball bearing-mounted load
Swivel-mounted die loading
carrying rollers of the ROLL-
arms are designed for fixed
BLOC die loading arms ensure
installation on press tables.
smooth linear movement.
Depending on the length of the
Only slight displacement force
extension arm, the clear span
need to be applied even for the
between the die loading arms
heaviest dies.
and the press surroundings can
be selected from various combinations of swivel movement
and swivel direction.
As an alternative to the fixed
swivel die loading arms, ROLLBLOC overhung version die
loading arms and ROLLBLOC
bridge version die loading arms
can be used for the purposes of
effectively changing dies. In
addition to this comprehensive
range of products, special versions/adaptations are available
for extra­ordinary mounting situations.
Order information from Page 27
ROLLBLOC die loading arms are
generally not required when
changing dies with the die
trans­por­ter ROLLBLOC BUGGY
(Page 12).
ROLLBLOC overhung version
die loading arms CK
With attachment in hooks
enabling quick mounting at
the press table
ROLLBLOC swivel die loading arms CS
Fixed with swivel bearing
at the press table.
Locking with index pin
ROLLBLOC bridge version die loading arms CT
Mounted on both sides, with attachment
in hooks and adjustable support leg
with transport rollers
The cantilever rollers are
hardened. They therefore
provide the optimum
preconditions for smooth,
linear and therefore safe
transfer of all types of dies
5
CROLLBLOC INTERCHANGEABLE COMPONENTS
ARE SUITABLE FOR ANY TABLE LAYOUT
Diagonal arranged T-slots are
characteristic of smaller C-presses.
Spring-mounted ROLLBLOC die
lifters are particularly suitable
for such applications.
ROLLBLOC ball inserts cover the
relatively large cross-over range.
On large C-presses with trans-
The standard table layout of
verse T-slots, the die change
a double-sided eccentric press
procedure can also take place
normally has available sufficient
at the front under confined
T-slots to accommodate the
space conditions.
required die lifters and clamp-
In this table layout, the existing
ing equipment separately.
T-slots remain completely free
Stationary mounted, hydraul-
for the clamping devices.
ically-operated ROLLBLOC die
Rectangular slots are addition-
lifters ensure particularly con-
ally milled in the table for the
venient and time-saving die
ROLLBLOC die lifters.
change procedures.
N
6
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
To effectively change the die in
the case of large clearance
open­ings in the press table, the
‚old‘ T-version of hydraulic
ROLLBLOC die lifters is inserted
in the slots and then removed
again prior to initial operation.
When the die lifters are used as
bridge strips, the load bearing
capacity should not be fully
utilized (prior consultation re­quired for individual cases).
The table example shown below
In the cross-over zone between
illustrates the flexible applica-
the ROLLBLOC die loading arms
tion options of the springloaded
and the working position, the
ROLLBLOC ball version die
ROLLBLOC ball version die
lifters and ROLLBLOC die load-
lifters are inserted only for the
ing arms.
purpose of transferring the die
These ROLLBLOC die loading
arms are ideal for ensuring
and are then removed again.
Order information from Page 27
correct mount­­­­­­­­­ing of the die in
front of the press table. The
illustration shows a ROLLBLOC
bridge version die loading arms
mounted in table hooks and a
vertically ad­just­able support leg.
ROLLBLOC bridge version
die loading arms CT.
With support rollers for reliable
acceptance and transfer of dies.
Vertically adjustable support leg
ROLLBLOC table hook
for accepting
ROLLBLOC
die loading arms
After removing this ROLLBLOC ball version
die lifters, the T-slot is clear again
for accepting clamping elements
7
CROLLBLOC HYDRAULIC CLAMPS
CQUICK-ACTION CLAMPING TECHNOLOGY FOR . . .
Suitable for positioning in T-slots
If different sizes of dies are
Adaptive ROLLBLOC hydraulic
predominantly used, hydraulic
quick-action clamps offer not
quick-action clamps mounted in
only practical convenience for
the T-slot is the ideal solution
frequent die change procedures
for press tables and rams.
but also tangible economic
benefits with regard to setup
times and die protection.
When using ROLLBLOC hollow piston
clamps, the complete area of the press
table can be used for the die plate
ROLLBLOC hydraulic hollow piston clamp
with park station for efficient
die changing operations
The ROLLBLOC sliding clamp
can be mounted
in any position in the T-slot.
The table surface remains
clear for use at the sides
ROLLBLOC hydraulic sliding clamp
Also suitable for combinations
The different types of ROLLBLOC
The defined clamping force is
hydraulic quick-action clamps
activated simultaneously in each
can be used in combined
clamping circuit configuration,
arrangements.
thus avoiding stress points on
(Example: ROLLBLOC ledge
the dies. Check valve and/ or a
clamps on the press table,
multi-circuit supply system
ROLLBLOC Wedge Clamps on
reliably prevent the occurrence
the ram)
of pressure drops in the die
clamp­ing systems.
8
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
PRESS TABLE AND RAM
Integrated die clamps
The use of fixed-position
hy­drau­­­lic quick-action clamps
is ideal on a press that mainly
uses dies with plates of the
same format.
These clamps are screw-mounted on the machine table or on
the ram.
ROLLBLOC hydraulic ledge clamps
in various lengths
The clamping pressure in ROLLBLOC
ledge clamps is produced by a series of
hydraulic clamping pistons.
Three versions with 3, 5 and 8 pistons
are available as standard
ROLLBLOC wedge clamp
Double-acting, clears the ram or upper section
of the die when released
ROLLBLOC block clamps
are mounted separately
or in series on guide blocks
ROLLBLOC
hydraulic block clamp
ROLLBLOC hydraulic wedge clamp
Order information from Page 45
9
CROLLBLOC INTERCHANGEABLE
SUBPLATE TECHNOLOGY
Change different sized dies rationally
Increased capacity and flexibility
are good reasons for considering how rationalization measures can be implemented also
in connection with changing
die formats.
The lack of uniformly dimen­s­ioned die base plates can be
compensated by the use of
ROLLBLOC subplates.
tion, the dies are prepared on
ROLLBLOC components and
interchangeable subplates
the subplate outside the press
We can manufacture the sub-
to reduce press downtimes
plate in compliance with your
even further.
dimensional speci­fi­cat­­­ions.
In step with continuous produc-
We recommend the use of
hard­ened strips and mounting
surfaces.
The ROLLBLOC die lifters and
ROLLBLOC clamping elements
correspond to the catalogue
specifications.
10
CTHE DIES ARE SET UP
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ALREADY BEFORE THE CHANGE
Complete flexibility while pressing and punching
Quick die change with ROLL-
Consultation
BLOC interchangeable subplate
If you would like to find out
technology opens up new op­
more about ROLLBLOC subplate
tions of profitably producing
technology or obtain informa-
even small batch sizes as well
tion on the design and struc-
as express orders for customers
ture of the subplates, we would
in a hurry.
be pleased to provide technical
advice by telephone or at your
premises.
We can draw up an individual
concept for your specific re­quire­ments together with a
firm offer.
The press table is equipped with
ROLLBLOC die lifters when using
Rollbloc interchangeable subplate
technology
11
CROLLBLOC BUGGY 20
CTHE FLEXIBLE ALTERNATIVE
Die change lift-truck with electric drive
This specially designed die
By lowering in a coupling, the
change lift-truck can be used
front of the carrying forks is
for multipurpose applications
docked with the press bed for
in press shops. It serves as a die
the purpose of transferring
change facility directly in front
dies in loading and unloading
of the press table.
operations.
It is designed as an electric
The integrated rollway is
motor-driven transporter for
activated automatically for the
dies and is used effectively
purpose of safe and reliable
as a floor vehicle in the die
transfer of the dies.
1600
2060
stores.
1570
860
350/650
105
300
700
750
For detailed order
information and prices
please ask for the separate
ROLLBLOC BUGGY 20
1650
12
brochure.
CROLLBLOC DIE LIFTERS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
PRELIMINARY INFORMATION ON PROJECT PLANNING
AND ORDERING ROLLBLOC BALL AND ROLLBLOC ROLLER DIE LIFTERS
Necessary ordering
data:
The slots in the press table de-
Lifting function:
Die lifters length/size
fine the shape and size of the
In the case of ROLLBLOC die
required ROLLBLOC die lifters.
Spring Pressure or
Hydraulic pressure?
is advisable to separately equip
The effective slot depths
Load carrying elements:
ROLLBLOC die lifters with
the cross-over zone (A*) and
Experience has shown that the
Ball or Roller?
spring pressure are manufac-
the maximum die plate support
large tolerance of this dimen-
tured in relatively short lengths.
in rolling direction. The die
sion renders it absolutely neces-
ROLLBLOC ball version offer
They can be inserted in the
lifter lengths are to be sized
sary to individually measure the
the advantage of being able to
table slots and locked in posi-
accordingly.
slot depth. The slot depth must
easily move dies in any direction.
tion one after the other or in a
In conjunction with different
distributed layout. A particular
die formats, this advantage
advantage of this configuration
ensures particularly short setup
is that individual sections can
times.
be removed from the cross-over
ROLLBLOC roller version offer
double the load bearing capa­
zone thus clearing space for the
required clamping elements.
lifters with spring pressure, it
In the case of ROLLBLOC die
lifters for hydraulic operation,
the cross-over zone and the die
be specified to an accuracy of
1/10 mm when ordering (see
order code Page 14/fold-in flap).
area are added to the total
Size deviations from the small-
length of the required ROLL-
est size of the standard to the
BLOC die lifters. The available
larg­est slot depth can be sup-
lengths are listed in the order
plied at extra cost.
city. They enable exact linear
With ROLLBLOC die lifters for
transfer of the die. This linear
hydraulic operation, the die is
technology requires accurate
lowered onto the press table by
Mounting arrangement
The standard version of ROLL-
die positioning during transfer
way of pressure relief.
If the entire load bearing
BLOC die lifters is designed for
to the die table or to the die
The die is clamped when the
ca­pac­ity of a ROLLBLOC die
maximum temperatures of
loading arms.
ROLLBLOC die lifters, that can
lifters is not required in full,
80°C. The version for high tem-
be moved and removed under
vers­ions with half the number
perature applications with-
the die, are depressurised.
of load carrying elements can
stands maximum temperatures
be ordered.
of up to 200°C.
To further reduce rolling friction, we recommend hardened
strips on the underside of the
tables (from Page 14 onwards).
Temperature resistance
Lifting height: 1.5 mm
above table level
Special versions available on
Rolling direction of
ROLLBLOC roller version
lifters for hydraulic operation,
can also be used in the die base
Achieving the required load
bearing capacity
plate (overhead installation).
The length of the die base plate
In the standard version, the roll­-
nections G 1/8“ or SAE_44-20
(in rolling direction) defines the
ing direction is longitudinal
must be added to the order
number of load carrying ball or
with the die lifters. The follow­
code.
roller elements. Multiplied by
ing opt­ions are available
the carrying force of the lifting
without extra charge:
elements (kN), the result repre-
- Transverse rolling direction
sents the die-specific load bear-
- Any rolling direction
die.
request.
Unlike the ball version, the
ROLLBLOC die lifter with rollers
P When calculating the desired
number of die lifters a smaller
die can be more crucial than a
bigger one, because there is a
smaller number of balls/rollers
Hydraulic connection
When ordering ROLLBLOC die
ing capacity for the minimum
specification of the thread con-
(on request)
layout of 2 table slots. Further
table slots are simply equipped
* Bottom of Page 14
with die lifters in order to in­crease the load bearing capacity.
supporting the die!
13
Dimensions for project planning
and ordering ROLLBLOC die lifters
c
h
a
b
Standard slots in press table and ram
T-slot DIN 650
f
Rectangular slot
a
h1
c
h
2.5 x 45°
a
b
f = lifting height above table 1.5 mm
h1+0,2* mm
mm
mm
mm
30
38
44
53
mm
mm
mm
mm
30
38
48
61
mm
mm
mm
mm
2.5 x 45°
18
22
28
36
ball version
order code
roller version
order code
f
h+0,2 D18K... a
D22K...
D28K...
D36K...
D18W...
D22W...
D28W...
D36W...
h
Slot size
a+0,2 *Standard slot depth (minimum size in accordance with DIN 650)
Due to the possible tolerance, the slot depth must be measured
exactly for ordering purposes.
See the ordering designation guide overleaf
Dimensions of ROLLBLOC die lifters
A
A/
2
Fixing lock
L
ROLLBLOC T-version die lifters.
Available on request.
with spring pressure
ROLLBLOC ball version
L =die lifter length
ROLLBLOC ball version
A=ball spacing/roller spacing
with hydraulic pressure
G1 / 8“
The guide
to simple and exact
CORDER DESIGNATION
FOR ROLLBLOC DIE LIFTERS
Supplementary data
for roller version and
hydraulic version
Necessary
order data
/
314
L
N
R
1
2
Sl
ot
w
id
Lo
t
ad h
ca
rr
Li
yi
ft
ng
fu
nc
el
em
N
um tion
en
el be
t
em r
en of
ts loa
Ef
fe
d
ct
ca
iv
rr
e
yi
Ro
sl
ng
lli
ot
ng
de
di
pt
Th
re
h
er
c
tio
m
al
n
H
lo
yd
ad
ra
ul
ic
co
nn
ec
tio
n
09
M
F
M
K
4
M
D18
3
M
Ordering
example:
R G 1/8 ”
SSAE_44-20
N Standard temp max. 80 °C
H High temp max. 200 °C
L Roller version, longitudinal
Q Roller version, transverse
– Ball version
for T-slot DIN 650
314 exact slot depth h (1/10 mm)
for rectangular slot
300 18x30
380 22x38
440 28x44
530 36x53
09 Number of balls/rollers
F
Spring pressure
H Hydraulic pressure
KBall
WRoller
D18
D22
D28
D36 T-slot DIN 650/rectangular slot
ROLLBLOC die lifters for the slot formats:
CT-SLOT 18, DIN 650
C RECTANGULAR SLOT 18x30
ROLLBLOC Ball Version Die Lifters
Order code ...K...
with spring pressure Order code ...F...
with spring pressure Order code ...F...
Load carrying element: Roller 0.5 kN
Ball spacing 35 mm, die lift f = 1.5 mm
Roller spacing 35 mm, die lift f = 1.5 mm
Die size 2
Length in roll­ing direction
315
400
500
630
800
1000
Carrying points
per rollway
1
Load bearing capacity/mean limit load (kN)
Allocation of
2 slots
3 slots
4 slots
4.5
5.5
7
9
11
14
9
11
14
18
22
28
mm
mm
mm
mm
mm
mm
Order code D18...
ROLLBLOC Roller Version Die Lifters Order code ...W...
Load carrying element: Ball 0.25 kN
Allocation planning (examples)
Order code D18...
6.75
8.25
10.5
13.5
16.5
21
3
9
11
14
18
22
28
Die size 2
Length in rolling direction
315
400
500
630
800
1000
Carrying points
per rollway
Load bearing capacity/mean limit load (kN) 3
Allocation of
2 slots
3 slots
4 slots
9
11
14
18
22
28
9
11
14
18
22
28
mm
mm
mm
mm
mm
mm
13.5
16.5
21
27
33
42
18
22
28
36
44
56
Type list 4
Lifter
length
105
140
175
210
280
350
Number
of balls
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
0.75
1.00
1.25
1.50
2.00
2.50
kN
kN
kN
kN
kN
kN
D18KF03 / 300­ –
D18KF04 / . . . –
D18KF05 / . . . –
D18KF06 / . . . –
D18KF08 / . . . –
D18KF10 / . . . –
N
N
N
N
N
N
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
105 mm
140 mm
175 mm
210 mm
280 mm
350 mm
Number
of rollers
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
1.5
2.0
2.5
3.0
4.0
5.0
kN
kN
kN
kN
kN
kN
Preis
DM
D18WF03 / 300
D18WF04 / . . .
D18WF05 / . . .
D18WF06 / . . .
D18WF08 / . . .
D18WF10 / . . .
L
L
L
L
L
L
N
N
N
N
N
N
M M M
M M M
1 2 3
Use the detailed information
on the fold-in flap order designation for exact order data.
1 2 3
Use the detailed information
on the fold-in flap order designation for exact order data.
121.–
145.–
195.–
230.–
260.–
300.–
Explanatory order information
1 Preliminary remarks on allocation planning
4 Type list
The slot size is generally defined. The relatively heaviest die serves as
the basis for allocation planning. The load bearing capacity of the load
carrying elements is dependent on their shape (ball, rollers) and the
type of pressure system (spring, hydraulic).
The standard versions are detailed in the Type list. The lengths are
based on typical press table formats. ROLLBLOC die lifters can be
supplied with any number of load carrying elements on request.
The order code is to be completed according to the specific version.
For this purpose, please use the detailed information provided on the
fold-in flap Order designation.
2 Die dimensions
There are a corresponding number of load carrying points per runway
(underside of die base plate) for a defined die length
(in rolling direction).
3 Load bearing capacity
The table Load bearing capacity indicates how many table slots are to
be equipped with ROLLBLOC die lifters in order to achieve the
necessary load bearing capacity based on a defined die length.
Any interruptions in the runway at the die base plate must be taken
into consideration.
The die with the small/short base plate can turn out to be the relatively
heaviest die.
14
h in
engt
n
Die l
ectio
g dir
n
i
l
l
o
r
ROLLBLOC
die lifters with spring pressure
Multi-part allocation of one T-slot
Cross-over zone A
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with hydraulic pressure Order code ...H...
with hydraulic pressure Order code ...H...
Load carrying element: Ball 0.5 kN, op pressure 40 bar (4 MPa)
Load carrying element: Roller 1.0 kN, op pressure 80 bar (8 MPa)
Ball spacing 35 mm, die lift f = 1.5 mm
Roller spacing 35 mm, die lift f = 1.5 mm
Oil volume/Ball 0.3 cm³
Oil volume/Roller 0.3 cm³
Allocation planning (examples)
2
Die size
Length in roll-
ing direction
Carrying points
per rollway
315 mm
400 mm
500 mm
630 mm
800 mm
1000 mm
1
Load bearing capacity (kN)
Allocation of
2 slots
3 slots
9
11
14
18
22
28
9
11
14
18
22
28
Die size 2
Length in rolling direction
3
4 slots
13.5
16.5
21
27
33
42
18
22
28
36
44
56
Carrying points
per rollway
315 mm
400 mm
500 mm
630 mm
800 mm
1000 mm
Load bearing capacity (kN)
Allocation of
2 slots
3 slots
18
22
28
36
44
56
9
11
14
18
22
28
3
4 slots
27
33
42
54
66
84
36
44
56
72
88
112
Type list 4
Lifter
length
245 mm
315 mm
385 mm
490 mm
560 mm
630 mm
700 mm
770 mm
875 mm
980 mm
1085 mm
1225 mm
1400 mm
Number
of balls
7
9
11
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
3.5 kN
4.5 kN
5.5 kN
7 kN
8 kN
9 kN
10 kN
11 kN
12.5 kN
14 kN
15.5 kN
17.5 kN
20 kN
D18KH07 /
D18KH09 /
D18KH11 /
D18KH14 /
D18KH16 /
D18KH18 /
D18KH20 /
D18KH22 /
D18KH25 /
D18KH28 /
D18KH31 /
D18KH35 /
D18KH40 /
300
...
...
...
...
...
...
...
...
...
...
...
...
M
–
–
–
–
–
–
–
–
–
–
–
–
–
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
245 mm
315 mm
385 mm
490 mm
560 mm
630 mm
700 mm
770 mm
875 mm
980 mm
1085 mm
1225 mm
1400 mm
Number
of rollers
7
9
11
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
7
9
11
14
16
18
20
22
25
28
31
35
40
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
Preis
DM
D18WH07 / 300
D18WH09 / . . .
D18WH11 / . . .
D18WH14 / . . .
D18WH16 / . . .
D18WH18 / . . .
D18WH20 / . . .
D18WH22 / . . .
D18WH25 / . . .
D18WH28 / . . .
D18WH31 / . . .
D18WH35 / . . .
D18WH40 / . . .
L
L
L
L
L
L
L
L
L
L
L
L
L
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
MMM
M M M M
1 2 3 4
Use the detailed information
on the fold-in flap order designation for exact order data.
1 2 3 4
Use the detailed information
on the fold-in flap order designation for exact order data.
121.–
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
Explanatory order information
See opposite page for 1 2 3
ROLLBLOC
die lifters
with hydraulic pressure
in standard and special versions
Only ROLLBLOC roller version die lifters are suitable
for overhead installation.
Special ROLLBLOC T-version die lifters should be used for the purpose
of crossing over table recesses (bridge function).
If necessary, for production purposes, these die lifters can be removed
from the table slot. They are disconnected from the hydraulic system by
means of a quick-release coupling (Page 25).
15
ROLLBLOC die lifters for the slot formats:
CT-SLOT 22, DIN 650
Order code D22...
C RECTANGULAR SLOT 22x38
Order code D22...
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with spring pressure Order code ...F...
with spring pressure Order code ...F...
Load carrying element: Ball 0.4 kN
Load carrying element: Roller 0.8 kN
Ball spacing 40 mm, die lift f = 1.5 mm
Roller spacing 40 mm, die lift f = 1.5 mm
Allocation planning (examples)
Die size 2
Length in rolling direction
1
Load bearing capacity/mean limit load (kN) 3
Carrying points Allocation of
2 slots
3 slots
4 slots
per rollway
8
10
12
16
20
25
10
12
15
20
25
31
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
12
15
18
24
30
37.5
16
20
24
32
40
50
Die size 2
Length in rolling direction
Carrying points per rollway
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
10
12
15
20
25
31
Load bearing capacity/mean limit load (kN) 3
Allocation of
2 slots
3 slots
4 slots
16
19
24
32
40
50
24
29
36
48
60
75
32
38
48
64
80
100
Type list 4
Lifter
length
120
160
200
240
320
400
Number
of balls
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
1.2
1.6
2.0
2.4
3.2
4.0
kN
kN
kN
kN
kN
kN
D22KF03 / 380­ –
D22KF04 / . . . –
D22KF05 / . . . –
D22KF06 / . . . –
D22KF08 / . . . –
D22KF10 / . . . –
Use the detailed information on the fold-in flap
order designation for exact order data (Page 14).
N
N
N
N
N
N
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
M M M
1 2 3
120
160
200
240
320
400
Number
of rollers
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
2.4
3.2
4.0
4.8
6.4
8.0
kN
kN
kN
kN
kN
kN
Preis
DM
D22WF03 / 380
D22WF04 / . . .
D22WF05 / . . .
D22WF06 / . . .
D22WF08 / . . .
D22WF10 / . . .
Use the detailed information on the fold-in flap
order designation for exact order data (Page 14).
L
L
L
L
L
L
N
N
N
N
N
N
121.–
145.–
195.–
230.–
260.–
300.–
M M M
1 2 3
Explanatory order information
1 Preliminary remarks on allocation planning
4 Type list
The slot size is generally defined. The relatively heaviest die serves as
the basis for allocation planning. The load bearing capacity of the load
carrying elements is dependent on their shape (ball, rollers) and the
type of pressure system (spring, hydraulic).
The standard versions are detailed in the Type list. The lengths are
based on typical press table formats. ROLLBLOC die lifters can be supplied with any number of load carrying elements on request.
The order code is to be completed according to the specific version.
For this purpose, please use the detailed information provided on the
fold-in flap Order designation (Page 14).
2 Die dimensions
There are a corresponding number of load carrying points per runway
(underside of die base plate) for a defined die length
(in rolling direction).
3 Load bearing capacity
The table Load bearing capacity indicates how many table slots are to
be equipped with ROLLBLOC die lifters in order to achieve the
necessary load bearing capacity based on a defined die length.
Any interruptions in the runway at the die base plate must be taken
into consideration.
The die with the small/short base plate can turn out to be the relatively
heaviest die.
16
h in
engt
n
Die l
ectio
i
d
g r
rollin
ROLLBLOC
die lifters with spring pressure
Multi-part allocation of one T-slot
Cross-over zone A
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with hydraulic pressure Order code ...H...
with hydraulic pressure Order code ...H...
Load carrying element: Ball 0.8 kN, op pressure 40 bar (4 MPa)
Load carrying element: Roller 1.6 kN, op pressure 80 bar (8 MPa)
Ball spacing 40 mm, die lift f = 1.5 mm
Roller spacing 40 mm, die lift f = 1.5 mm
Oil volume/Ball 0.5 cm³
Oil volume/Roller 0.5 cm³
Allocation planning (examples)
Die size 2
Length in rolling direction
1
Load bearing capacity (kN)
Carrying points Allocation of
2 slots
3 slots
per rollway
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
16
19
24
32
40
50
10
12
15
20
25
31
2
Die size
Length in rolling direction
3
4 slots
24
29
36
48
60
75
32
38
48
64
80
100
Carrying points per rollway
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
Load bearing capacity (kN)
Allocation of
2 slots
3 slots
32
38
48
64
80
100
10
12
15
20
25
31
3
4 slots
48
58
72
96
120
150
64
76
96
128
160
200
Type list 4
Lifter
length
320
400
480
560
640
720
800
880
1000
1120
1240
1400
1600
Number
of balls
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
8
10
12
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
6.4
8.0
9.6
11.2
12.8
14.4
16.0
17.6
20.0
22.4
24.8
28.0
32.0
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
D22KH08 / 380
D22KH10 / . . .
D22KH12 / . . .
D22KH14 / . . .
D22KH16 / . . .
D22KH18 / . . .
D22KH20 / . . .
D22KH22 / . . .
D22KH25 / . . .
D22KH28 / . . .
D22KH31 / . . .
D22KH35 / . . .
D22KH40 / . . .
–
–
–
–
–
–
–
–
–
–
–
–
–
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
M M M M
2 3 4
Use the detailed information on the fold-in flap 1
order designation for exact order data (Page 14).
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
320
400
480
560
640
720
800
880
1000
1120
1240
1400
1600
Number
of rollers
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
8
10
12
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
12.8
16.0
19.2
22.4
25.6
28.8
32.0
35.2
40.0
44.8
49.6
56.0
64.0
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
Preis
DM
D22WH08 / 380
D22WH10 / . . .
D22WH12 / . . .
D22WH14 / . . .
D22WH16 / . . .
D22WH18 / . . .
D22WH20 / . . .
D22WH22 / . . .
D22WH25 / . . .
D22WH28 / . . .
D22WH31 / . . .
D22WH35 / . . .
D22WH40 / . . .
M
Use the detailed information on the fold-in flap 1
order designation for exact order data (Page 14).
L
L
L
L
L
L
L
L
L
L
L
L
L
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
121.–
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
M M M
2 3 4
Bestellvorklärung
See opposite page for 1 2 3
ROLLBLOC
die lifters
with hydraulic pressure
in standard and special versions
Only ROLLBLOC roller version die lifters are suitable
for overhead installation.
Special ROLLBLOC T-version die lifters should be used for the purpose
of crossing over table recesses (bridge function).
If necessary, for production purposes, these die lifters can be removed
from the table slot. They are disconnected from the hydraulic system by
means of a quick-release coupling (Page 25).
17
ROLLBLOC die lifters for the slot formats:
CT-SLOT 28, DIN 650
Order code D28...
C RECTANGULAR SLOT 28x44
Order code D28...
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with spring pressure Order code ...F...
with spring pressure Order code ...F...
Load carrying element: Ball 0.63 kN
Load carrying element: Roller 1.25 kN
Ball spacing 45 mm, die lift f = 1.5 mm
Roller spacing 45 mm, die lift f = 1.5 mm
Allocation planning (examples)
Die size 2
Length in roll-
ing direction
Carrying points
per rollway
10
14
18
22
28
35
45
8
11
14
17
22
27
35
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
1600 mm
1
Load bearing capacity/mean limit load (kN) 3
Allocation of
2 slots
4 slots
6 slots
20
28
36
44
56
70
90
30
42
54
66
84
105
135
Die size 2
Length in roll-
ing direction
Carrying points
per rollway
Load bearing capacity/mean limit load (kN)
Allocation of
2 slots
6 slots
4 slots
20
27.5
35
42.5
55
67.5
87.5
8
11
14
17
22
27
35
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
1600 mm
3
60
82
105
127
165
202
262
40
55
70
85
110
135
175
Type list 4
Lifter
length
135
180
225
270
360
450
Number
of balls
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
1.9
2.5
3.2
3.8
5.0
6.3
kN
kN
kN
kN
kN
kN
D28KF03 / 480­ –
D28KF04 / . . . –
D28KF05 / . . . –
D28KF06 / . . . –
D28KF08 / . . . –
D28KF10 / . . . –
Use the detailed information on the fold-in flap
order designation for exact order data (Page 14).
N
N
N
N
N
N
M MM
1 2 3
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
135
180
225
270
360
450
Number
of rollers
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
3.8 kN
5.0 kN
6.3 kN
7.5 kN
10.0 kN
12.5 kN
Preis
DM
D28WF03 / 480
D28WF04 / . . .
D28WF05 / . . .
D28WF06 / . . .
D28WF08 / . . .
D28WF10 / . . .
Use the detailed information on the fold-in flap
order designation for exact order data (Page 14).
L
L
L
L
L
L
N
N
N
N
N
N
M M M
1 2 3
121.–
145.–
195.–
230.–
260.–
300.–
Explanatory order information
1 Preliminary remarks on allocation planning
4 Type list
The slot size is generally defined. The relatively heaviest die serves as
the basis for allocation planning. The load bearing capacity of the load
carrying elements is dependent on their shape (ball, rollers) and the
type of pressure system (spring, hydraulic).
The standard versions are detailed in the Type list. The lengths are
based on typical press table formats. ROLLBLOC die lifters can be supplied with any number of load carrying elements on request.
The order code is to be completed according to the specific version.
For this purpose, please use the detailed information provided on the
fold-in flap Order designation (Page 14).
2 Die dimensions
There are a corresponding number of load carrying points per runway
(underside of die base plate) for a defined die length
(in rolling direction).
h in
engt
n
Die l
ectio
g dir
n
i
l
l
o
r
3 Load bearing capacity
The table Load bearing capacity indicates how many table slots are to
be equipped with ROLLBLOC die lifters in order to achieve the
necessary load bearing capacity based on a defined die length.
Any interruptions in the runway at the die base plate must be taken
into consideration.
The die with the small/short base plate can turn out to be the relatively
heaviest die.
18
ROLLBLOC
die lifters with spring pressure
Multi-part allocation of one T-slot
Cross-over zone A
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with hydraulic pressure Order code ...H...
with hydraulic pressure Order code ...H...
Load carrying element: Ball 1.25 kN, op pressure 40 bar (4 MPa)
Load carrying element: Roller 2.5 kN, op pressure 80 bar (8 MPa)
Ball spacing 45 mm, die lift f = 1.5 mm
Roller spacing 45 mm, die lift f = 1.5 mm
Oil volume/Ball 0.8 cm³
Oil volume/Roller 0.8 cm³
Allocation planning (examples)
Die size 2
Length in rolling direction
Carrying points
per rollway
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
1600 mm
8
11
14
17
22
27
35
1
Load bearing capacity (kN)
Allocation of
2 slots
4 slots
20
27.5
35
42.5
55
67.5
87.5
2
Die size
Length in roll- Carrying points
ing direction
per rollway
3
6 slots
60
82
105
127
165
202
262
40
55
70
85
110
135
175
400 mm
500 mm
630 mm
800 mm
1000 mm
1250 mm
1600 mm
Load bearing capacity (kN)
Allocation of
2 slots
4 slots
40
55
70
85
110
135
175
8
11
14
17
22
27
35
3
6 slots
80
110
140
170
220
270
350
120
165
210
255
330
405
525
Type list 4
Lifter
length
315
405
495
630
720
810
900
990
1125
1260
1395
1575
1800
Number
of balls
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
7
9
11
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
8.75
11.25
13.75
17.5
20
22.5
25
27.5
31.25
35
38.75
43.75
50
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
D28KH07 / 480
D28KH09 / . . .
D28KH11 / . . .
D28KH14 / . . .
D28KH16 / . . .
D28KH18 / . . .
D28KH20 / . . .
D28KH22 / . . .
D28KH25 / . . .
D28KH28 / . . .
D28KH31 / . . .
D28KH35 / . . .
D28KH40 / . . .
M
Use the detailed information on the fold-in flap 1
order designation for exact order data (Page 14).
–
–
–
–
–
–
–
–
–
–
–
–
–
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
M M M
2 3 4
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
315
405
495
630
720
810
900
990
1125
1260
1395
1575
1800
Number
of rollers
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
7
9
11
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
17.5
22.5
27.5
35
40
45
50
55
62.5
70
77.5
87.5
100
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
D28WH07 / 480
D28WH09 / . . .
D28WH11 / . . .
D28WH14 / . . .
D28WH16 / . . .
D28WH18 / . . .
D28WH20 / . . .
D28WH22 / . . .
D28WH25 / . . .
D28WH28 / . . .
D28WH31 / . . .
D28WH35 / . . .
D28WH40 / . . .
Preis
DM
L
L
L
L
L
L
L
L
L
L
L
L
L
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
121.–
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
M M M M
Use the detailed information on the fold-in flap 1 2 3 4
order designation for exact order data (Page 14).
Bestellvorklärung
See opposite page for 1 2 3
ROLLBLOC
die lifters
with hydraulic pressure
in standard and special versions
Only ROLLBLOC roller version die lifters are suitable
for overhead installation.
Special ROLLBLOC T-version die lifters should be used for the purpose
of crossing over table recesses (bridge function).
If necessary, for production purposes, these die lifters can be removed
from the table slot. They are disconnected from the hydraulic system by
means of a quick-release coupling (Page 25).
19
CT-SLOT 36, DIN 650
ROLLBLOC die lifters for the slot formats:
Order code D36...
C RECTANGULAR SLOT 36x53
Order code D36...
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with spring pressure Order code ...F...
with spring pressure Order code ...F...
Load carrying element: Ball 1 kN
Load carrying element: Roller 2 kN
Ball spacing 50 mm, die lift f = 1.5 mm
Roller spacing 50 mm, die lift f = 1.5 mm
Allocation planning (examples)
Die size 2
Length in roll-
ing direction
500
630
800
1000
1250
1600
2000
1
Load bearing capacity/mean limit load (kN) 3
Carrying points Allocation of
2 slots
4 slots
6 slots
per rollway
20
24
32
40
50
64
80
10
12
16
20
25
32
40
mm
mm
mm
mm
mm
mm
mm
40
48
64
80
100
128
160
60
72
96
120
150
192
240
2
Die size
Length in roll- Carrying points
ing direction
per rollway
500
630
800
1000
1250
1600
2000
mm
mm
mm
mm
mm
mm
mm
Load bearing capacity (kN)
Allocation of
2 slots
4 slots
40
48
64
80
100
128
160
10
12
16
20
25
32
40
3
6 slots
80
96
128
160
200
256
320
120
144
192
240
300
384
480
Type list 4
Lifter
length
150
200
250
300
400
500
Number
of balls
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
3
4
5
6
8
10
kN
kN
kN
kN
kN
kN
D36KF03 / 610
D36KF04 / . . .
D36KF05 / . . .
D36KF06 / . . .
D36KF08 / . . .
D36KF10 / . . .
Use the detailed information on the fold-in flap
order designation for exact order data (Page 14).
–
–
–
–
–
–
N
N
N
N
N
N
M M M
1 2 3
Preis
DM
Lifter
length
121.–
145.–
195.–
230.–
260.–
300.–
150
200
250
300
400
500
Number
of rollers
mm
mm
mm
mm
mm
mm
3
4
5
6
8
10
Load bearing Order
capacity/Lifter code
6
8
10
12
16
20
kN
kN
kN
kN
kN
kN
Preis
DM
D36WF03 / 610
D36WF04 / . . .
D36WF05 / . . .
D36WF06 / . . .
D36WF08 / . . .
D36WF10 / . . .
Use the detailed information on the fold-in flap
order designation for exact order data (Page 14).
L
L
L
L
L
L
N
N
N
N
N
N
M M M
1 2 3
121.–
145.–
195.–
230.–
260.–
300.–
Explanatory order information
1 Preliminary remarks on allocation planning
4 Type list
The slot size is generally defined. The relatively heaviest die serves as
the basis for allocation planning. The load bearing capacity of the load
carrying elements is dependent on their shape (ball, rollers) and the
type of pressure system (spring, hydraulic).
The standard versions are detailed in the Type list. The lengths are
based on typical press table formats. ROLLBLOC die lifters can be supplied with any number of load carrying elements on request.
The order code is to be completed according to the specific version.
For this purpose, please use the detailed information provided on the
fold-in flap Order designation (Page 14).
2 Die dimensions
There are a corresponding number of load carrying points per runway
(underside of die base plate) for a defined die length
(in rolling direction).
h in
engt
n
Die l
ectio
g dir
n
i
l
l
o
r
3 Load bearing capacity
The table Load bearing capacity indicates how many table slots are to
be equipped with ROLLBLOC die lifters in order to achieve the
necessary load bearing capacity based on a defined die length.
Any interruptions in the runway at the die base plate must be taken
into consideration.
The die with the small/short base plate can turn out to be the relatively
heaviest die.
20
ROLLBLOC
die lifters with spring pressure
Multi-part allocation of one T-slot
Cross-over zone A
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Ball Version Die Lifters Order code ...K... ROLLBLOC Roller Version Die Lifters Order code ...W...
with hydraulic pressure Order code ...H...
Load carrying element: Ball 2 kN, op pressure 40 bar (4 MPa)
Load carrying element: Roller 4 kN, op pressure 80 bar (8 MPa)
Ball spacing 50 mm, die lift f = 1.5 mm
Roller spacing 50 mm, die lift f = 1.5 mm
Oil volume/Ball 1.2 cm³
Oil volume/Roller 1.2 cm³
Allocation planning (examples)
2
Die size
Length in roll- Carrying points
ing direction
per rollway
with hydraulic pressure Order code ...H...
500
630
800
1000
1250
1600
2000
mm
mm
mm
mm
mm
mm
mm
1
Load bearing capacity (kN)
Allocation of
2 slots
4 slots
40
48
64
80
100
128
160
10
12
16
20
25
32
40
2
Die size
Length in roll- Carrying points
ing direction
per rollway
3
6 slots
80
96
128
160
200
256
320
120
144
192
240
300
384
480
500
630
800
1000
1250
1600
2000
mm
mm
mm
mm
mm
mm
mm
Load bearing capacity (kN)
Allocation of
2 slots
4 slots
80
96
128
160
200
256
320
10
12
16
20
25
32
40
3
6 slots
160
192
256
320
400
512
640
240
288
384
480
600
768
960
Type list 4
Lifter
length
400
500
600
700
800
900
1000
1100
1250
1400
1550
1750
2000
Number
of balls
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
8
10
12
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
16
20
24
28
32
36
40
44
50
56
62
70
80
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
D36KH08 /
D36KH10 /
D36KH12 /
D36KH14 /
D36KH16 /
D36KH18 /
D36KH20 /
D36KH22 /
D36KH25 /
D36KH28 /
D36KH31 /
D36KH35 /
D36KH40 /
610
...
...
...
...
...
...
...
...
...
...
...
...
–
–
–
–
–
–
–
–
–
–
–
–
–
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
M M M M
2 3 4
Use the detailed information on the fold-in flap 1
order designation for exact order data (Page 14).
Preis
DM
Lifter
length
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
400
500
600
700
800
900
1000
1100
1250
1400
1550
1750
2000
Number
of rollers
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
8
10
12
14
16
18
20
22
25
28
31
35
40
Load bearing Order
capacity/Lifter code
32
40
48
56
64
72
80
88
100
112
124
140
160
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
kN
Preis
DM
D36WH08 / 610
D36WH10 / . . .
D36WH12 / . . .
D36WH14 / . . .
D36WH16 / . . .
D36WH18 / . . .
D36WH20 / . . .
D36WH22 / . . .
D36WH25 / . . .
D36WH28 / . . .
D36WH31 / . . .
D36WH35 / . . .
D36WH40 / . . .
L
L
L
L
L
L
L
L
L
L
L
L
L
N
N
N
N
N
N
N
N
N
N
N
N
N
R
R
R
R
R
R
R
R
R
R
R
R
R
145.–
195.–
230.–
260.–
300.–
350.–
400.–
121.–
145.–
M M M M
2 3 4
Use the detailed information on the fold-in flap 1
order designation for exact order data (Page 14).
Explanatory order information
See opposite page for 1 2 3
ROLLBLOC
die lifters
with hydraulic pressure
in standard and special versions
Only ROLLBLOC roller version die lifters are suitable
for overhead installation.
Special ROLLBLOC T-version die lifters should be used for the purpose
of crossing over table recesses (bridge function).
If necessary, for production purposes, these die lifters can be removed
from the table slot. They are disconnected from the hydraulic system by
means of a quick-release coupling (Page 25).
21
CROLLBLOC TABLE INSERTS
Bestell-Code LF 050 L 1050
Bei erschwerten Bedingungen wird
zus tzlich die Verschraubung
mit Senkschrauben M5x10DIN7991 empfohlen
ROLLBLOC Hardened Strips
ROLLBLOC Ball Inserts
Order code ...K...
Hardened To be glued into the die base plates
with spring pressure Order code ...F...
to reduce rolling friction on the die side
Load carrying element: Ball
Supplied in pairs. Length: as requested (max. 2500 mm)
Die lift f = 1.5 mm
Dimensions
Hardened strips
A
50 mm
80 mm
Die
L
B
up to 2500 50.5 mm
up to 2500 80.5 mm
Order
code
Preis/
DM
LF050/0700
LF080/0700
121.–
121.–
121.–
Ball insert without flange
Type/
size
T18
T22
T28
T36
M
1 Supplementary order
Type 50 mm (LF05...)
for load carrying roller or ball
element with defined movement
Type 80 mm (LF08...)
for ROLLBLOC ball version die lifters,
without defined guiding of the die
information
(length of hardened
strips in mm)
Load bearing
capacity
0.25
0.40
0.63
1.00
kN
kN
kN
kN
Order
code
T18KFG
T22KFG
T28KFG
T36KFG
Preis/
DM
N
N
N
N
121.–
121.–
121.–
121.–
M
1
Supplementary order information
for possible high temperatures
N = normal temperature max. 80° C
H = high temperature max. 200° C
Ball insert with flange
Type/
size
Die base plate
B
1.7
Adhesive surface
A
1.5
T18
T22
T28
T36
Load bearing
capacity
0.25
0.40
0.63
1.00
kN
kN
kN
kN
Order
code
T18KFB
T22KFB
T28KFB
T36KFB
Preis/
DM
N
N
N
N
121.–
121.–
121.–
121.–
M
1
Supplementary order information
for possible high temperatures
N = normal temperature max. 80° C
H = high temperature max. 200° C
L
Layout according to the ROLLBLOC
die lifters in the press bed.
Caution: The hardened strips must
have full contact with the base plate.
Use suitable two-component adhesive.
Follow manufacturer‘s instructions.
22
(MATCHING DIE LIFTERS CONFORMING TO DIN 650)
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Roller Inserts
Order code ...W...
with spring pressure Order code ...F...
Load carrying element: Roller
Die lift f = 1.5 mm
Holes for ROLLBLOC table inserts
Roller insert without flange
Type/
size
ØE
1.5
ØE
1.5
L
T18
T22
T28
T36
for removal
Ø10
for removal
kN
kN
kN
kN
Preis/
DM
T18WFG
T22WFG
T28WFG
T36WFG
N
N
N
N
121.–
121.–
121.–
121.–
Supplementary order information
for possible high temperatures
N = normal temperature max. 80° C
H = high temperature max. 200° C
Roller insert with flange
Type/
size
ØD
ØD
0.50
0.80
1.25
2.00
Order
code
M
1
L
Ø10
Load bearing
capacity
T
T
1.5
T18
T22
T28
T36
1.5
Load bearing
capacity
0.50
0.80
1.25
2.00
kN
kN
kN
kN
Order
code
Preis/
DM
T18WFB
T22WFB
T28WFB
T36WFB
N
N
N
N
M
1
121.–
121.–
121.–
121.–
Supplementary order information
for possible high temperatures
N = normal temperature max. 80° C
H = high temperature max. 200° C
Dimensions for table holes
ØE
ØE
With this design existing holes
for drawing pins can be used.
Inserts
Type/size without flange
Ø E H9
L+0,2
T18
20
30
T22
24
38
T28
30
44
T36
40
53
with flange
Ø E H9
Ø D+0,2
20
25
24
30
30
35
40
50
T +0,1
3,5
4
5
6
T+0,1
3,5
4
5
6
23
CHYDRAULIC PUMP
AND PRESSURE INTENSIFIER
ROLLBLOC Pump for Manual Operation
ROLLBLOC Pressure Intensifier
Operating lever with double function: Pressure build-up/pressure
Pneumatic/hydraulic pressure build-up
relief with tank and pressure limiting valve
Air pressure required: 5 bar, Connection G 1/4“, Control valve as required,
Connection G 1/8“
Hydraulic connection G 1/8“, Maintenance-free continuous operation
Standard version hydraulic pump
Load carrying
element
Max. die
weight
Ball version
die lifters
Roller version
die lifters
Operating
pressure
100 kN
200 kN
200 kN
40 bar
40 bar
80 bar
HP1
Usable volume
Filling volume
Standard version pressure intensifier
Order
code
150 cm³
300 cm³
HP1/40
HP2/40
HP1/80
HP2
800 cm³
970 cm³
Preis/
DM
Load carrying
element
121.–
121.–
121.–
.–
Ball version die lifter
Roller version die lifter
Max. die Operating
weight
pressure
200 kN
200 kN
Order
code
40 bar
80 bar
Preis/
DM
HD 1/40
HD 1/80
121.–
121.–12–
Control valves for pressure intensifier
3-way valve
Type
Preis/
DM
Order
code
Manually operated valve/mechanical
Solenoid valve, 24 V*
*with key-operated switch
HM 3/01
MV 4/01
121.–
121.–12–
Continuous operation requiring no maintenance.
manual operated valve
pressure intensifier
VSA
die lifter
HP 1/40
VRG
24
HD 1/80
CACCESSORIES FOR
HYDRAULIC DIE LIFTERS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
Hoses and Screw Fittings for Hydraulic Die Lifters
Max. operating pressure 100 bar
Used together with ROLLBLOC die lifters
Connection G 1/8“ (light-duty series)
Individual parts hydraulic system
Description
• Short hose (200 mm)
• Set of hose screw fittings
• Set of pipe screw fittings
• Hydraulic hose DN4 (by the metre)
• Hydraulic pipe 6 x 1 (by the metre)
• Additional connection (hose)
• Additional connection (pipe)
• Quick-disconnect coupling ass´y
• Connector for coupling
VSA
VSM
VSG/VRG
(self-assembly)
VSM
VSM
C
Order
code
VSA
VSG
VRG
VSM
VRM
VS 1
VR 1
VK K
VK S
PRESSURE INTENSIFIER
VS1/VR1
Short hose VSA with
quick-disconnect coupling VKK
25
CLATERAL GUIDES
FOR THE PRESS BED
ROLLBLOC Lateral Guides with Guide Rollers SF/SE
Universal Order code SF or SE
To guide dies. For use on one or both sides.
Type SE with slanted entrance on both ends and from above
Type: SF
Section 1
Section 2
Between roller
and base plate
0.5
L
Section 1
50
Section 2
L
24
20
105
150
31.5 20
105
150
31.5
52
M16
24
50
Section
Ø 321
Section 1
50
150
50
Section 2
M16
width + 64
Die widthDie
+ 64
51.5
52
Ø 32
50
51.5
Between roller
and base plate
0.5
50
150
Section 2
Guide
length L
Number Order
of rollers code
Preis
DM
400
550
700
850
1150
3
4
5
6
8
440.–
145.–
195.–
mm
mm
mm
mm
mm
SF3
SF4
SF5
SF6
SF8
.–
Type: SE
Section 3
Section 4
Between roller
and base plate
0.5
Section 4
Between roller
and base plate
0.5
L
Section 3
L
75
52
52
24
75
Ø 32
M16
24
51.5
51.5
26
31.5 20
31.5
Section
Ø 323
150
105
150
105
50
150
50
150
50
Section 4
M16
Guide
length L
Number Order
of rollers Section
code 4
Preis
DM
400
550
700
850
1150
3
4
5
6
8
440.–
145.–
195.–
Section 3
50
width + 64
Die widthDie
+ 64
20
mm
mm
mm
mm
mm
SE3
SE4
SE5
SE6
SE8
.–
CROLLBLOC DIE LOADING ARMS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
PRELIMINARY INFORMATION FOR PROJECT PLANNING
AND ORDERING
ROLLBLOC die loading arms are
Swivel die loading arms are
the ideal complement to the
flange-mounted. When not
Overhung and bridge version
die loading arms are only
ROLLBLOC die lifters for trans-
required they are simply swiv-
attached in fixed mounting
porting dies with a crane or
elled to the side. The different
hooks directly when required.
conventional stacker truck.
versions ensure the space avai-
This mounting technology
lable in front of the press table
facilitates the use of die load­
can be used most effectively.
ing arms on several presses.
Permanently mounted to the
press table – or attachable
as required
Different die loading arms
designs en­able effective adaptation to the die weight and
format while taking into consideration the space available.
ROLLBLOC die loading arms are
al­ways used only in pairs.
Statics do not permit the load
bearing capacity to be increased by using further loading
arms. If the die loading arms
are mounted to the front of
the press bed plate, ensure that
the installation height is sufficient. Adequate overall height
must be ensured when attaching the loading arms to the
Overview of all types
Load
bearing
capacity
5 kN
10 kN
20 kN
30 kN
40 kN
front of the press table plate.
Further information C
Die loading arms length
500 mm
800 mm
1000 mm
1250 mm
1600 mm
CT02/1250
CT02/1600
CT04/1600
CT06/1600
CT10/1600
2000 mm
Order code
CK00/0500
CS01/0500
CA01/0500
CD01/0500
CK01/0500
CS02/0500
CA02/0500
CD02/0500
CK02/0500
CK00/0800
CS01/0800
CA01/0800
CD01/0800
CK01/0800
CS02/0800
CA02/0800
CD02/0800
CK02/0800
CK03/0500
CK03/0800
CS04/0800
CA04/0800
CD04/0800
60 kN
100 kN
CS06/0800
CA06/0800
CD06/0800
CK00/1000
CS01/1000
CA01/1000
CD01/1000
CK01/1000
CS02/1000
CA02/1000
CD02/1000
CK02/1000
CT02/1000
CK03/1000
CS04/1000
CA04/1000
CD04/1000
CT04/1000
CS06/1000
CA06/1000
CD06/1000
CS04/1250
CA04/1250
CD04/1250
CT04/1250
CS06/1250
CA06/1250
CD06/1250
CT06/1250
CT10/1250
CT06/2000
CT10/2000
Lift over press table 1.5 mm
27
Die guide for ROLLBLOC die loading arms
enables the die to be positioned
exactly on the press bed
Order information Page 43
ROLLBLOC double swivel die loading arms CD
Order information Page 32/33
The guide
to simple and exact
CORDER DESIGNATION
FOR ROLLBLOC DIE LOADING ARMS
Supplementary data
for die loading arms CD
Necessary
ordering data
1
/ 1000
F
250
Pr
od
uc
t/
Lo
ty
ad
pe
be
ar
in
g
To
ca
ta
pa
ll
cit
en
y/
En
gt
pa
d
h
ir
st
L
op
/t
yp
Ex
e
te
ns
io
n
„X
“
04
M
CD
2
M
Ordering
example:
200
300
250
400
375
mm
500
mm
F Rigid end stop (standard)
K Tilting stop/dies can pass over
0500 0800 1000 1250 1600 2000 mm
00
5 kN
01
10 kN
02
20 kN
03
30 kN
04
40 kN
06
60 kN
10 100 kN
CS
Swivel die loading arm (symmetric)
CA
Swivel die loading arm (asymmetric)
CD
Double swivel die loading arm
CK
Overhung version die loading arm
CT
Bridge version die loading arm
CROLLBLOC
DIE LOADING ARMS
ROLLBLOC Die Loading Arms CS 01/02
Swivel version, symmetric
Fixed to the press table
With locking mechanism
Type list
Load bearing capacity Length L
Attachment
height A
Order
code
10 kN
10 kN
10 kN
500 mm
800 mm
1000 mm
195 mm
195 mm
245 mm
CS01/0500
F
CS01/0800
F
CS01/1000
F
230
230
280
80
80
130
20 kN
20 kN
20 kN
500 mm
800 mm
1000 mm
195 mm
245 mm
295 mm
CS02/0500
F
CS02/0800
F
CS02/1000
F
230
280
330
80
130
180
See fold-in flap on left for supplementary order designation
Preis
DM
Loading arm dimensions
E
M
1
Bohrbild
Hole pattern
As required
required
As
As required
Upper
edge of
of table
Upper
edge
Upper
edge table
of table
LL L
EE E
Hole pattern
B
A
A
A
95
95
95
40
40
40
B
B
B
M16 –– 30
30 deep
deep
M16
M16 – 30
deep
Ø 14H8
14H8 –– 20
20 deep
deep
Ø
Ø 14H8 – 20
deep
(on assembly)
assembly)
(on
(on assembly)
120
120
120
70
70
70
49
49
49
28
85
85
85
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
CFOR FIXED MOUNTING TO THE PRESS TABLE
ROLLBLOC Die Loading Arms CS 04/06
Swivel version, symmetric
Fixed to the press table
With locking mechanism
Type list
Load bearing capacity Length L
Attachment
height A
Order
code
40 kN
40 kN
40 kN
800 mm
1000 mm
1250 mm
345 mm
395 mm
445 mm
CS04/0800
F
CS04/1000
F
CS04/1250
F
400
450
500
60 kN
60 kN
60 kN
800 mm
1000 mm
1250 mm
445 mm
525 mm
L
625 mm
CS06/0800
F
CS06/1000
F
CS06/1250
F
500
580
680
See fold-in flap on left for supplementary order designation
Loading arm dimensions
E
M
1
As required
Upper edge of table
150
E
L
415
495
595
110
180 210
M20 – 40 deep
Hole pattern
L
Hole pattern
B
315
365
415
A
E
E
Preis
DM
B
As required
As required
110
110
Upper
Upper edge
ofedge
tableof table
Ø 16H8 – 20 deep
(on assembly)
150
150
180 210180 210
A
A
M20
– 40 deep
M20 – 40
deep
B
B
16H8
– 20 deep
Ø 16H8 Ø
– 20
deep
(on assembly)
(on assembly)
155
85
155
155
85
85
70
29
CROLLBLOC DIE LOADING ARMS
WITH SPACE-SAVING
ASYMMETRIC SWIVEL ACTION
ROLLBLOC Die Loading Arms CA 01/02
Swivel version, asymmetric
Fixed to the press table
With locking mechanism
Type list
Loading arm dimensions
E
G min.
Hole pattern
D min.
B
Load bearing capacity Length L
Attachment
height A
Order
code
10 kN
10 kN
10 kN
500 mm
800 mm
1000 mm
195 mm
195 mm
245 mm
CA01/0500
F
CA01/0800
F
CA01/1000
F
230
230
280
500
800
1000
415
715
915
80
80
130
20 kN
20 kN
20 kN
500 mm
800 mm
1000 mm
195 mm
245 mm
295 mm
CA02/0500
F
CA02/0800
F
CA02/1000
F
230
280
330
500
800
1000
415
715
915
80
130
180
See fold-in flap on Page 28 for supplementary order designation
Preis
DM
M
1
Hole pattern
D
L
85
Upper edge of table
95
A
E
40
M16 – 30 deep
B
Ø 14H8 – 20 deep
(on assembly)
View A
120
70
145
View B
C
View B
View A
C
49
G
30
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
CFOR FIXED MOUNTING TO THE PRESS TABLE
ROLLBLOC Die Loading Arms CA 04/06
Swivel version, asymmetric
Fixed to the press table
With locking mechanism
Type list
Loading arm dimensions
E
G min.
Hole pattern
D min.
B
Load bearing capacity Length L
Attachment
height A
Order
code
40 kN
40 kN
40 kN
800 mm
1000 mm
1250 mm
345 mm
395 mm
445 mm
CA04/0800
F
CA04/1000
F
CA04/1250
F
400
450
500
780
980
1230
670
870
1120
315
365
415
60 kN
60 kN
60 kN
800 mm
1000 mm
1250 mm
445 mm
525 mm
625 mm
CA06/0800
F
CA06/1000
F
CA06/1250
F
500
580
680
780
980
1230
670
870
1120
415
495
595
See fold-in flap on Page 28 for supplementary order designation
L
L
M
1
Hole pattern
L
L
E
E
A
A
D
D of table
Upper
D edge
edge
of table
D of
UpperUpper
edge
table
150 180
Upper edge of table
150 180 210
150 180
210 210
M20 – 40 deep
150 180
210
B
– 40 deep
M20 –M20
40 deep
B
B
M20 – 40 deep
B
Ø 16H8 – 20 deep
(on
assembly)
Ø 16H8
– 20 deep
Ø 16H8
– 20 deep
(on assembly)
(on
assembly)
Ø 16H8
– 20 deep
(on assembly)
A
A
View A
85
85
155
155 155
85
155
85
110
110 110
110
185
185 185
185
G min.
G min.G min.
G min.
C
70
70
View A
View B
View B
C
E
E
Preis
DM
70
70
31
CSPACE-SAVING
ROLLBLOC DIE LOADING ARMS ...
ROLLBLOC Die Loading Arms CD 01/02
Double swivel version
Different size options possible, with locking mechanism
Fixed to the press table
Type list
Load bearing capacity Length L
10 kN
800 mm
10 kN
1000 mm
Attachment
height A
195 mm
245 mm
Order
code
CD01/0800
F 300
CD01/1000
F 300
20 kN
20 kN
245 mm
295 mm
CD02/0800
F 300
CD02/1000
F 300
800 mm
1000 mm
Preis
DM
Available X-dimensions
E
F on machine H
for extension arm
side
200
300
–
–
300
400
200
–
300
300
Hole pattern
B
–
400
80
130
230
280
130
180
280
330
MM
1 2
See fold-in flap on Page 28 for supplementary order designation
Hole pattern
G – 85
H – 85
Upper edge of table
L
95
E
40
A
B
M16 – 30 deep
Ø 14H8 – 20 deep
(on assembly)
X
X
G
X
120
145
70
Outer rest position
Inner rest position
49
Attachment dimensions
Rest
Die loading arm Smallest
position length L
distance
Outer
G
800
G
1000
H
Inner
800
H
1000
32
Load. arm height
E
Dimension „X“
200
560
–
500
–
H
300
160
560
700
700
400
–
160
–
900
85
SECOND SWIVEL
BEARING AND SELECTABLE EXTENSION ARM LENGTH
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ENSURE EFFECTIVE ADAPTATION TO INDIVIDUAL SITUATIONS
ROLLBLOC Die Loading Arms CD 04/06
Double swivel version
Different size options possible, with locking mechanism
Fixed to the press table
Type list
Load bearing capacity Length L
Order
code
Attachment
height A
Preis
DM
Available X-dimensions
for extension arm
side
D
E on machine H
Hole pattern
D
B
Load. arm height
E
40 kN
40 kN
40 kN
800 mm 1000 mm 1250 mm 345 mm CD04/0800F 250
395 mm CD04/1000F 250
445 mm CD04/1250F 375
250
250
250
–
375
375
–
–
500
315
365
415
400
450
500
60 kN
60 kN
60 kN
800 mm 1000 mm 1250 mm 445 mm CD06/0800F 250
525 mm CD06/1000F 250
625 mm CD06/1250F 375
250
250
250
–
375
375
–
–
500
415
495
595
500
580
680
MM
See fold-in flap on Page 28 for supplementary order designation 1 2
L
E
Hole pattern
L
L
E
G – 110 G – 110
110
H – 110 H – 110
UpperGedge
of
table
Upper
edge
of
table
G – 110
– 110
110
H – 110
H – 110
edge of table
Upper edge Upper
of table
150
150
180 210180 210
L
A
E
180 210
150
B
A
A
E
150
A
110
110
180 210
M20 – 40
deep
M20
– 40 deep
B
M20 – 40 deep
M20 – 40 deep
B
B
Ø 16H8 Ø
– 20
deep
16H8
– 20 deep
(on assembly)
(on assembly)
16H8 – 20 deep
Ø 16H8 – 20 Ø
deep
X
X
G
G
(on assembly)
(on assembly)
X
X
X
G
G
X
155
X
X
185
185
85
85 155
85
85
X
155
155
X
X
185
Outer rest
position
Outer
rest position
Inner rest
position
Inner
rest position
Outer rest position
Outer rest position
Inner rest position
Inner rest position
Attachment dimensions
Rest
Die loading arm Smallest
position length L
distance
Outer
800
G
1000
G
1250
G
800
H
Inner
1000
H
1250
H
Dimension „X“
250
375
280
–
680
180
–
680
620
–
620
870
–
870
500
–
–
180
–
–
1120
X
185
70
70
70
70
H
H
H
H
33
CUNIVERSAL ROLLBLOC DIE LOADING ARMS
ATTACHED IN MOUNTING HOOKS
ROLLBLOC Die Loading Arms CK 00/01
Overhung version
Please order mounting hooks for accepting the die loading arms separately. Page 38
For mounting to the press table, see attachment support height
Typliste
Load bearing capacity Length L
Attachment
height A
Order
code
Preis
DM
Loading arm
height E
5 kN
5 kN
5 kN
500 mm
800 mm
1000 mm
120 mm
120 mm
150 mm
CK00/0500 F
CK00/0800 F
CK00/1000 F
120
120
150
10 kN
10 kN
10 kN
500 mm
800 mm
1000 mm
150 mm
175 mm
250 mm
CK01/0500 F
CK01/0800 F
CK01/1000
F
150
175
250
M
1
See fold-in flap on Page 28 for supplementary order designation
Detailed
measuring
information
Detailed
measuring
information
for mounting
with
die loading
armfrom
hooksPage
from38Page 38
for mounting
with die
loading
arm hooks
L
E
E
L
85
A
A
L
30
30
Detailed measuring information
85
for mounting
withof
die
loading
arm hooks from Page 38
Upper
edge
of table
Upper edge
table
85
Upper edge of table
A
E
30
30
120
30
30
120
120
40
40
Ø 30
Ø 30
40
Ø 30
49
49
49
34
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Die Loading Arms CK 02/03
Overhung version
Please order mounting hooks for accepting the die loading arms separately. Page 38
For mounting at press table, see attachment support height
Type list
Load bearing capacity Length L
20 kN
20 kN
20 kN
Attachment
height A
500 mm 800 mm 1000 mm 175 mm
250 mm
300 mm
Order
code
Die loading arm height
E
Preis
DM
CK02/0500
F
CK02/0800
F
CK02/1000
F
175
250
300
L
L
A
E
30 kN
30 kN
30 kN
500 mm 800 mm 1000 mm 250 mm
375 mm
450 mm
CK03/0500
F
CK03/0800
F
CK03/1000
F
See fold-in flap on Page 28 for supplementary order designation
250
E
375
450
A
30
M
1
30
Detailed measuring information
for mouting with die loading arm hooks from Page 38
Detailed measuring information
for85
mouting with die loading arm hooks from Page 38
L
Upper edge of table
85
A
E
Upper edge of table
30
30
30
120
120
40
Detailed measuring information
for mouting with die loading arm hooks from Page 38
Ø 30
40
Ø 30
85
Upper edge of table
30
120
40
49
Ø 30
49
35
CBRIDGE VERSION
DIE LOADING ARMS
FOR USE WITH DIE LOADING ARM HOOKS
C LARGE WORKING RADIUS – LOW ATTACHMENT HEIGHT
ROLLBLOC Die Loading Arms CT 02/04
Bridge version
Please order mounting hooks and support legs separately. Page 38 and 40
Type list
Load bear- Length
ing capacity L
Order
code
Attachment
height A
Preis
DM
Die loading arm height
E
20 kN
20 kN
20 kN
1000 mm 1250 mm 1600 mm 110 mm CT02/1000 F
110 mm CT02/1250 F
110 mm CT02/1600 F
150
180
205
40 kN
40 kN
40 kN
1000 mm 1250 mm 1600 mm 110 mm CT04/1000 F
110 mm CT04/1250 F
110 mm
CT04/1600F
L
180
205
225
See fold-in flap on Page 28 for supplementary order designation
130
E
L
M
1
Upper edge of table
Die loading arm mounting hooks, Page 38
A
30
L
Upper
edge
of table
Upper
edge
of table
130130
E
E
loading
mounting
hooks,
Page
Die Die
loading
armarm
mounting
hooks,
Page
38 38
A A
30 30
Support legs, Page 40
Support
Page
Support
legs,legs,
Page
40 40
120
40
120120
40 40
Ø 30
Ø 30
49
36
Ø 30
49 49
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Die Loading Arms CT 06/10
Bridge version
Please order mounting hooks and support legs separately. Page 39 and 41
Type list
Load bear- Length
ing capacity L
Preis
DM
Die loading arm height
E
60 kN
60 kN
60 kN
1250 mm 1600 mm 2000 mm 150 mm CT06/1250F
150 mm CT06/1600F
150 mm CT06/2000F
190
225
250
100 kN
100 kN
100 kN
1250 mm 1600 mm 2000 mm 150 mm CT10/1250F
150 mm CT10/1600F
150 mm CT10/2000F
250
280
320
L
See fold-in flap on Page 28 for supplementary order designation
0
0
Order
code
Attachment
height A
E
L
150
E
M
1
Upper edge of table
65
A
Die loading arm mounting hooks,
Page 39
L
E
Upper edge of tableUpper edge of table
A
65
A
65
Die loading arm mounting
hooks,
Die loading
arm mounting hooks,
Page 39
Page 39
Support legs, Page 41
Support legs, Page 41
Support legs, Page 41
155
60
Ø 40
155
60
155
60
Ø 40
Ø 40
60
60
60
37
150
85
CDIE LOADING ARM MOUNTING HOOKS 60
Upper edge of table
30
M16 – 30 deep
Ø 14H8 – 20 deep (on assembly)
40
Kragkonsole
Bridge version loading arm
40
5
70
70
50
Mounting Hooks for ROLLBLOC Die Loading Arms CK 00/01/02/03 and CT 02/04
80
2 types
Delivery including screws and dowel pins
Used in sets (for 2 loading arms)
Version: Standard
Order designation
Order
code
Hole pattern
C1
60
85
Upper edge of table
30
Ø 14H8 – 20 deep (on assembly)
M16 – 30 deep
Overhung version loading arm
40
Bridge version loading arm
40
14
80
35
50
80
Version: Pocket-type hooks
Order designation
Order
code
C1T
60
40
Upper edge of table
Upper edge of table
30
60
Kragkonsole
Kragkonsole
150
85150
85
Hole pattern
30
M16 – 30 deep
M16 – 30 deep
Ø 14H8 – 20 deep (on assembly)
Ø 14H8 – 20 deep (on assembly)
40
40
Bridge version loading arm
Bridge version loading arm
5
40
5
70
70
70
50
50
70
80
80
38
CCOMPACT DESIGN
FOR FAST MOUNTING OF OVERHUNG AND BRIDGE VERSION
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
DIE LOADING ARMS TO THE PRESS TABLE
Mounting Hooks for ROLLBLOC Die Loading Arms CT 06/10
2 types
Delivery including screws and dowel pins
105
105
Used in sets (for 2 loading arms)
Version: Standard
105
105
Order designation
Order
code
C2
Bridge version loading arm
Bridge version loading arm
Upper edge of table
Upper edge of table
20
45 20
45
M16 – 30 deep
M16 – 30 deep
Hole pattern
60
60
45
45
105
105
(on
assembly)
Ø 16H8
– 20 edge
deep
Upper
table
Upper
edge of
of
table
Ø 16H8 – 20 deep (on assembly)
20
20
5
5
105
105
M16
M16 –– 30
30 deep
deep
115
115
Ø
(on assembly)
assembly)
Ø 16H8
16H8 –– 20
20 deep
deep (on
Bridge
Bridge version
version loading
loading arm
arm
60
60
55
40
40
65
65
115
115
100
100
65
65
40
40
100
100
Version: Pocket-type hooks
Order designation
Order
code
Hole pattern
190
190
105
105
20
45 20
65 45
65
C2T
Upper edge of table
Upper edge of table
M16 – 30 deep
M16 – 30 deep
190
190Ø 16H8 – 20 deep (on assembly)
105
105Ø 16H8 – 20 deep (on assembly)
Upper
Upper edge
edge of
of table
table
Bridge version loading arm
Bridge version loading arm
60
60
45
45
65
65
20
20
5
M16
– 30 deep
M16
5 – 30 deep
Ø
Ø 16H8
16H8 –– 20
20 deep
deep
(on assembly)
assembly)
100(on
100
Bridge
Bridge version
version loading
loading arm
arm
60
60
65
65
80
80
55
100
100
100
100
65
65
80
80
100
100
39
CADJUSTABLE SUPPORT LEGS
WITH ROLLERS
ROLLBLOC Support Legs SK for Bridge Version Die Loading Arms CT 02/04
Adjustable by means of adjusting spindle by ±15 mm
min. height of the table 300 mm, smaler height of the table is optional
Order designation
Order
code
SK04 H. . . . M
H Height of the table above the floor in millimetres (4 digits)
Upper edge of table
H
Ø 75
290
40
Upper edge of table
Upper edge of table
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
H
ROLLBLOC Support Legs SK for Bridge Version Die Loading Arms CT 06/10
Adjustable by means of adjusting spindle by ±15 mm
min. height of the table 400 mm, smaler height of the table is optional
Order designation
Ø 75
Order
code
290
M
H Height of the table above the floor in millimetres (4 digits)
SK10 H. . . . Upper edge of table
H
Ø 75
420
41
CVERSATILE TRANSPORT ELEMENTS
FOR DIE TRANSFER, PLACEMENT STATIONS, STORAGE RACKS
ROLLBLOC Tranfer Roller TL
For universal applications,
Additional length by means of adaptor
Load carrying element: Roller. The specified load bearing capacity is based on the load resting on at least 2 rollers per rail.
Used in pairs. Continuous support on load-bearing substructure necessary.
Type: TL 10
Strip
length L
Order
code
440 mm
540 mm
640 mm
840 mm
1040 mm
Adaptor
160 mm
TL03/0440 F
TL03/0540 F
TL03/0640 F
TL03/0840 F
TL03/1040 F
Strip
length L
Order
code
M
Roller spacing: 100 mm
Preis
DM
560 mm
685 mm
810 mm
1060 mm
1310 mm
Adaptor
190 mm
TL06/0560 F
TL06/0685 F
TL06/0810 F
TL06/1060 F
TL06/1310 F
440.–
145.–
195.–
23
0.–
1
M
Load bearing capacity: 30 kN
Preis
DM
Load bearing capacity: 100 kN
Roller spacing: 160 mm
440.–
145.–
195.–
230.–
TLZ03
Strip
length L
Order
code
M
Type: TL03
Preis
DM
710 mm
870 mm
1030 mm
1350 mm
1670 mm
Adaptor
TL10/0710 F
TL10/0870 F
TL10/1030 F
TL10/1350 F
TL10/1670 F
440.–
145.–
195.–
2
30.–
250 mm
TLZ10
1
Type: TL06
Load bearing capacity: 60 kN
Roller spacing: 125 mm
1
TLZ06
1 Sublementary order designation
F = with stop
Project planning dimensions
Hole/mounting dimensions
Type
M
N
O
P
R
G
G
H
TL 03
TL 06
TL 10
61,5
81,5
106,5
60
70
70
49
60
60
70
92,5
115
30
32,5
45
M12
M16
M16
M8
M12
M16
20
30
40
L
die guide
(Page 43)
O
Section 1
Die
L
Section 1
O
Section 1
Section 1
M
M
P
L
P
P
F = stop
(optional)
L
R
R
Adaptor
R
42
R
G
N
P
N
G
CIDEAL FOR
REGULARLY SIZED
DIE BASE PLATES
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Die Guide for Transfer Rollers and Die Loading Arms
Universal Centering and guide aid for die transfer and storage for regular sized base plates.
If ordered with transfer rollers and die loading arms, it can be delivered ready-mounted.
Unmounted delivery in pairs.
Application: Die guiding
Transfer rollers Loading arms
B
5
C
5
D
E
A
5
Selecting type of die guide for transfer rollers and die loading arms
For positioning and mounting
up to 30 kN
Transfer roller
up to 60 kN
up to 100 kN
Symmetric swivel die loading arm
Asymmetric swivel die loading arm
Double swivel die loading arm
Overhung version die loading arm
Bridge version die loading arm
on
TL03
TL06
TL10
Die guide type
CS 01/02
CS 04/06
CA 01/02
CA 04/06
CD 01/02
CD 04/06
CK 00/01/02/03
CT 02
CT 04
CT 06
CT 10
W1
W3
W5
5
5
5
5
5
Dimensions
A
B
Type
W1
W2
W3
W4
W5
100
125
125
125
160
Order
code (self assembly)
W1
W2
W3
W4
W5
130
175
175
175
220
Order
code W1
W4
W1
W4
W1
W4
W1
W1
W2
W3
W5
C
D
E
55
80
80
80
100
15
20
20
20
25
52
52
63
73
65
(3 pairs
mounted)
W1M3
W2M3
W3M3
W4M3
W5M3
2 pairs mounted
(500 mm projection)
W1M2
Order information
If several die loading arms are
ordered, please state (order code)
which die loading arms should be
fitted with a die guide.
Assembly position
For transfer rollers: as stated or shown in a drawing.
For die loading arms: according to drawings or as stated by you or
shown in your drawing. If necessary, you will be assigned appropriate
CAD data. Die loading arms with a projection of 500 mm will be fitted
with 2 pairs of die guides.
Guide function with loading arms
Die
Layout of die loading arms
when a lateral guide is used
Press bed
Die
CS/CA 04/06
CK 02/03
CD 04/06
CT 02/04
G
Ensure that loading arm distance is correct
43
CSAFE AND
QUICK HANDLING
FOR LARGE DIE LOADING ARM
ROLLBLOC Mobile Support FK for Die Loading Arms CT 06/10
Universal
To suspend the die loading arm
Lift with pedal operation
Order designation
Order
code
FK 10 H. . . . E
M
H Height of the table above the floor in millimetres (4 digits)
Die loading arm disconnected
edge of table
Upper edge Upper
of table
H
44
H
Load is removed from the transport aid
in the case of adapted die loading arms
CROLLBLOC
HYDRAULIC QUICK-ACTION CLAMPS
PRELIMINARY INFORMATION ON PROJECT PLANNING AND ORDERING
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
Hydraulic clamps can be used to reduce down time when sett­ing
Adaptive clamps
up wherever dies need to be changed frequently. With a defined
ROLLBLOC sliding clamps
Clamping standardized die
formats
clamping pressure, die clamping is extremely precise as all clamp-
and ROLLBLOC hollow piston
A die change can be carried out
ing elements are effective simultaneously. Integral features of such
clamps are particularly suitable
particularly fast when die base
a die clamping system include complete die protection in conjunc-
for clamping dies with differ-
plates of the same size are used.
tion with effortless operation. The minimum handling require-
ently sized die base plates.
A method that has established
ments saves considerable time.
These clamps are held in the
itself in many companies as a
T-slots of the press bed and ram.
rationalization feature for quick
Park stations
Five clamping systems
die change.
The clamps have their own
Integrated clamping elements
place in these park stations
ROLLBLOC clamping bars,
during die changing and during
ROLLBLOC block clamps and
temporary non-use. They need
ROLLBLOC wedge camps are
not therefore be disconnected
permanently installed on the
from the system. If required,
press bed/ram. Thus, they
ROLLBLOC sliding clamp
they can be disconnected from
require no manual operation.
ROLLBLOC hollow piston clamp
the hydraulic system by means
ROLLBLOC ledge clamp
of quick-disconnect couplings.
The ROLLBLOC product range
includes five different hydraulic
clamping systems for the purpose of clamping dies
(press table and ram):
ROLLBLOC wedge clamp
The ROLLBLOC wedge clamps
offer a special function:
ROLLBLOC block clamp
... with hydraulic distributor
plates
The ram/upper section of the
Combination of the different
Particularly in the case of adap-
released.
clamping systems such as
tive clamps it is helpful if the
In some cases this is the funda-
ROLLBLOC ledge clamps and
hydraulic connection is combi-
mental requirement for auto-
ROLLBLOC sliding clamps pose
ned with the park stations. The
mated die change operations.
no problems.
hydraulic distributor plates are
The decisive factor for selecting
available with and without
the most suitable clamping
check valve (page 56).
die is clear when the clamps is
Clamping force and clamping
force protection
system is the planned utiliza-
A multi-circuit hydraulic supply
tion of the respective press.
system for the clamps and/or
the use of pilot-controlled
check valves effectively safeguard the hydraulic die clamp-
Overview of ROLLBLOC clamps
Clamping
force*
20 kN
25 kN
32 kN
50 kN
63 kN
80 kN
100 kN
160 kN
Adaptive clamps for T-slots
Integrated
clamps for T-slots
Sliding
Clamps
Wedge
Clamps
Hollow Piston T-slot
Clamps
sizes
5
5
5
5
5
5
5
18
–
22
22/28
22/28
28
28/36
36
ing system.
Ledge
Clamps
Supplementary components
Block
Clamps
Hydraulic components, valve
5
kits, hydraulic distributor plates
5
5
5
5
5
5
and hose connections are
5
5
5
5
described from page 54
*All information on
the clamping forces
of the clamps is based
on the usual operating
pressure of 400 bar
onwards.
45
The guide
to simple and exact
CORDER DESIGNATION
FOR ROLLBLOC HOLLOW PISTON CLAMPS
AND ROLLBLOC SLIDING CLAMPS
Necessary ordering data
1
2
M
06 W 096
/
28
S
29
Pr
od
uc
t/
t
Cl
am ype
pi
ng
fo
rc
Cl
e
am
pi
ng
ed
ge
Tsl
he
ot
ig
/f
or
ht
m
W
at
Sh
ou
ld
er
he
ig
ht
Tsl
ot
HK
M
Ordering
example:
29 Exact height S in mm
18 (ES)
22 (HK, ES)
28 (HK, ES)
36 (HK)
096
Exact height W in mm (three positions)
02 20 kN (ES)
03 32 kN (ES)
05 50 kN (ES)
06 63 kN (HK)
08 80 kN (ES)
10 100 kN (HK)
16 160 kN (HK)
HK Hollow piston clamp
ES Sliding clamp
T-slot DIN 650
S
a
18
22
28
36
P Due to the standard tolerances
with regard to the shoulder
height (S) in press tables and
rams, this dimension must be
measured for the specific order.
CSPACE-SAVING
CLAMPING
FOR DIES WITH CLAMPING SLOTS
ROLLBLOC Hollow Piston Clamps HK
Hydraulic operation max. pressure 400 bar
Hydraulic single-acting, with spring return. Connection G 1/4"
Required valve set: Type E
Type list
Project planning dimensions
Clamping
force
Type
HK 06
For T-slot
Standard
63 kN
Order
code
Option
22
28
HK 10
100 kN
28
36
HK 16
160 kN
36
See below and fold-in flap on left for supplementary
order designation
1
(W) Height of die clamping
edge as 3-position mm
specifi­cation, e.g. 086 for 86 mm
Cylinder size, mm
ØE
ØD
Preis DM
pro Stück
HK06 W . . . / 22S. . .
HK06 W . . . / 28S. . .
HK10 W . . . / 28S. . .
HK10 W . . . /36 S. . .
HK16 W . . . /36 S. . .
M
1
8
F
67
55
26
90
78
19
116
90
30
G
M
M
M
M
M
20
24
24
30
30
H
Recommended
clamp­ing stroke*
92
5 mm
100
5 mm
120
5 mm
M
2
2
(S) Shoulder height of T-slot.
In view of the standard tolerances
in this area, the T-slot in the press
table and ram must be measur­ed
for ordering hollow piston clamps.
Order code not including mounting screw
Example: HK 06
*Total stroke 8 mm
HK 16 W. . . /36S. . .
HK 10 W. . . /28S. . .
D
D
D
HK 06 W. . . /22S. . .
22
DIN 650 DIN 650
22
28
DIN 650
28
W
S
DIN 650
S
E
W
G
E
W
G
E
S
F
F
F
22
H
H
H
G
DIN 650 DIN 650
28
36
46
DIN 650
36
DIN 650
DIN
36 650
ERGONOMIC
AND PRACTICAL
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
C
ROLLBLOC Park Station PH for Hollow Pistion Clamps HK
1 version for press bed and ram
The park station can be supplemented by a ROLLBLOC hydraulic distributor plate
The ROLLBLOC park stations must
be ordered matching the selected
and 'measured' ROLLBLOC hollow
piston clamps. Use the dimensions
1
2 from your hollow piston
clamps order.
Selection list – park stations PH (also for combination with hydraulic distributor plates – see page 56)
Order
code
For
hollow piston clamps/type
HK06 W . . . / 22S. . .
HK06 W . . . / 28 S. . .
HK10 W . . . / 28 S. . .
HK10 W . . . /36 S. . .
HK16 W . . . /36 S. . .
M
1
C
C
C
C
C
Preis DM
pro Stück
PH 06 W . . . / 22S. . .
PH 06 W . . . / 28S. . .
PH 10 W . . . / 28S. . .
PH 10 W . . . /36 S. . .
PH 16 W . . . /36 S. . .
M
2
M
1
M
2
S+W
S+W
S+W
S+W
S+W
S+W
90 90
35 35
75
75
100
100
Supplementary order designation
corresponding to hollow piston clamps
(explanation on Page 46
and on fold-in flap order designation)
K
30 K
30
S+W
S+W
M10 –
30 deep
M10
–K
30deep
30
K
30
35 35
M10 –
30
deep
M10
–
30 deep
90 90
Park station mounted to the ram
8
75
75
100
100
Park station mounted to the press bed
35 35
90 90
35 35
22
28
22
36
28
36
90 90
22
28
22
36
28
36
Dimensions
Slot size
75
75
100
100
75
75
100
100
M10 –
30
deep
M10
–
30 deep
M10
30 –
30 deep
M10
30 – K
30 deep
K
30
30
K
K
22
28
36
Dimension "K"
70
80
90
47
CHYDRAULIC CLAMPING
HIGH FLEXIBILITY
TOGETHER WITH QUICK HANDLING
ROLLBLOC Sliding Clamps ES
Hydraulic operation max. pressure 400 bar
Hydraulic single-acting, with spring return. Connection G 1/4"
Required valve set: Type E
Type list
ES 02 W. . . / 18 S. . .
Type
ES
ES
ES
ES
ES
18
18
18
DIN 650
DIN 650
DIN 650
ES 03 W. . . / 22 S. . .
ES 05 W. . . / 22 S. . .
For T-slot
DIN 650
kN
kN
kN
kN
kN
18
22
22
28
28
Order
code
ES02
ES03
ES05
ES05
ES08
See opposite and fold-in flap on Page 46 for
Preis DM
pro Stück
W . . . / 18 S. . .
W . . . / 22 S. . .
W . . . / 22 S. . .
W . . . / 28 S. . .
W . . . / 28 S. . .
M
1
8
M
2
supplementary order designation
Project planning dimensions
ES
ES
ES
ES
22
22
22
DIN 650
DIN 650
DIN 650
ES 05 W. . . / 28 S. . .
ES 08 W. . . / 28 S. . .
C
C
C
W WW 5 55
S SS
28
28
28
02...
03...
05...
08...
A
B
C
D
E
79
105
106
129
29
45
46
57
45
65
65
80
45
50
65
80
72
95
95
108
1
(W) Height of die clamping
edge as 3-position mm specification, e.g. 086 for 86 mm
DIN 650
DIN 650
DIN 650
Recommended
clamping stroke*
5
5
5
5
2
(S) Shoulder height of T-slot.
In view of the standard tolerances
in this area, the T-slot in the press
table and ram must be measured
for ordering Sliding Clamps.
*Total stroke 8 mm
D DD
A
A
A
E
E
E
48
20
32
50
50
80
02...
03...
05...
05...
08...
Type
B
B
B
Clamping
force
UNIVERSAL
PARK STATION
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
C
ROLLBLOC Park Stations PS/PT for Sliding Clamps ES
2 versions for press bed and ram
The park station can be supplemented by ROLLBLOC hydraulic distributor plates
Selection list – park stations PS/PT
Park station for ram PS
ES02
ES03
ES05
ES05
ES08
W . . . / 18 S. . .
W . . . / 22 S. . .
W . . . / 22 S. . .
W . . . / 28 S. . .
W . . . / 28 S. . .
M
1
30
75
75
100
100
100
100
75
75
50
C
C
C
C
C
PS 02 W . . . / 18 S. . .
PS 03 W . . . / 22 S. . .
PS 05 W . . . / 22 S. . .
PS 05 W . . . / 28 S. . .
PS 08 W . . . / 28 S. . .
M
1
M
2
30
Park station for bed plate PT
Preis DM
pro Stück
M10 –
30 tief
M
2
30
Order
code
8 C PT02
C PT03
C PT05
C PT05
C PT08
Preis DM
pro Stück
/ 18
/ 22
/ 22
/ 28
/ 28
8
Supplementary order
designation corresponding to
sliding clamp (explanation on
Page 48 and on fold-in flap Page
46 order designation)
90
M10 –
30 tief
90
Park station in the ram area
Order
Code
For
Sliding Clamp/type
M10 –
30 deep
30
The ROLLBLOC park stations must
be ordered matching the selected
and 'measured' ROLLBLOC sliding
clamp. Use the dimensions 1 2 from your sliding clamp order.
M10 –
30 deep
25
Park station at the bed plate
35
75
100
90
75
100
35
18
22
28
90
18
22
28
M10 –
30 deep
M10 –
30 deep
49
CCLAMPING TECHNOLOGY FOR A
SEMI-AUTOMATED SETUP ROLLBLOC Wedge Clamps KS
Hydraulic operation Pressure max. 350 bar (400 bar*). The maximum permitted operating force per tensioner must not be exceeded.
Other versions have position detection (2 proximity switches)
Hydraulic, double-action. Connection G 1/4". Recommended valve set: D or T
Type list
Hole pattern
Clamping Operating
force
force, max.
Type
Position sensing Order
with
without code
KS02...
25 kN
36 kN
...B
KS05...
50 kN
72 kN
...B
KS10...
100 kN
145 kN
...B
KS16...
160 kN
230 kN
...B
...L
...L
...L
...L
Preis DM
pro Stck
KS02 B
KS02 L
KS05 B
KS05 L
KS10 B
KS10 L
KS16 B
KS16 L
8
Type
A
B
C ±0,02
Ø DH8
E
F
G
KS02...
KS05...
KS10...
KS16...
24
30
38
50
14
16
20
25
48
65
85
106
18
26
30
35
M12
M16
M20
M24
7
9
11
11
30
40
45
50
C
A
A
N
C
B
B
M
N
N
I
I
C
C
M
M
K
K
C
V
W
T
T
H
P
O
R * When attachment
screws of 10.9 quality
are used, the maximum
permitted operating
pressure is 400 bar.
Prerequisite is a mounting surface with sufficiently stable tappings
(at least St 50)
50
G
M8x1 on both sides
for lubrication/
position detection
(optional)
S
S
G 1/4”
G 1/4”
R
R
F
E
D
P
P
O
O
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Wedge Clamps KS
Project planning dimensions
H
I
K
M
ØN
O
P
R
S
T
U
V
W
48
65
80
105
122
157
190
222
58
78
100
120
70
95
120
150
30
40
56
70
20
25
25
30
3
3
3
3
21.5
28.5
37
49
78
103
127
148
33
43
51
57
15
18
25
30
12
6
16
8
11
11
11
11
KS05. . .
Die connection dimensions
KS10. . .
20°
U
KS16. . .
51
CDISTRIBUTED
CLAMPING FORCE
ROLLBLOC Ledge Clamps SL
Hydraulic operation max. pressure 400 bar. Connection thread G 1/4"
For press table and position-controlled ram
Required valve set: E
Type list
Recommended clamping stroke 5 mm
Total stroke 8 mm
Type
SL 06
SL10
SL16
Recommended gap size between
die plate and spacer 0.5 mm
Clamping
force
63 kN
100 kN
160 kN
Order code
Ledge clamp
Order code
Spacer
Preis
SL06
SL10
SL16
8
Preis
SL06 W. . .
C
C
C
8
SL10 W. . .
SL16 W. . .
M
1 Specification of clamping
edge height of die base plate in mm
9090
90
9090
90
4747
47
20 SL16
Ledge clamp
40
with spacer
SL16 W . . .
4040
40
4040
2020
SL10
Ledge clamp
9090
90
20
2020
40
4040
40
4040
20 SL 06
Ledge clamp
40
with spacer
SL 06 W . . .
2020
40
4040
160
160
160
240
240
240
4040
360
360
360
60
90
47
20
1313
13
4545
W
WW
Use screw
quality
10.9
M16 – 30
deep
0.5
60
52
40
1515
15
45
90
47
40
SL10
Spacer
20
20
40
40
40
40
240
360
0.5
0.5
M16
M16– –3030deep
deep
6060
240
CVARIED
APPLICATIONS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Block Clamps BS
Hydraulic operation max. pressure 400 bar.
Hydraulic single-acting, with spring return. Connection G 1/4"
Required valve set: Type E
Type list
BS 02
BS
BS
BS
BS
Order
code
Clamping
force
Type
20
32
50
80
02
03
05
08
kN
kN
kN
kN
Preis DM
pro Stück
BS 02 SS. . .
BS03
BS05
BS08
8
BS 03
Project planning dimensions
Type
BS
BS
BS
BS
BS 05
02
03
05
08
A
B
C
D
E
F
G
79
105
106
129
27
36
36
43
45
65
65
80
45
50
65
80
10
13
13
16
50
60
60
73
M10
M16
M16
M20
Recommended
clamping stroke*
5
5
5
5
*Total stroke 8 mm
BS 08
C
A
D
B
5
E
F
G
Use screw quality 10.9
*Shown in clamped position
53
CCOMPONENTS FOR
CLAMPING HYDRAULICS
Producing and controlling
the clamping pressure
Special sets of hydraulic valves
are used for controlling the
ROLLBLOC hydraulic clamps.
The ROLLBLOC hydraulic unit
produces the necessary clamping pressure (in an independent
operating system).
Supplementary measures for
safeguarding reliable operation
can be implemented by using
a multi-circuit supply for the
hydraulic clamps, e. g. crosswise.
This can be supplemented by
pilot controlled check valves in
the hydraulic distributor plates.
This configuration example shows:
Press bed with hydraulic ROLLBLOC
die lifter, ball type, and mounting
hooks for ROLLBLOC die loading arms.
ROLLBLOC sliding clamp in the press
bed area and ram. Each has a 2-circuit
hydraulic supply through ROLLBLOC
hydraulic distributor plates with
mounted ROLLBLOC park stations.
The ROLLBLOC hydraulic distributor
plates in the ram area are fitted with
check valves.
54
The ROLLBLOC valve kits are on mounting plates. Here, they are also on the
press bed.
The ROLLBLOC hydraulic unit is shown
here as a separate element.
The electrical connections to control
the valves are not shown.
Breite: 65 mm
Strichstärke: 0,3mm
PRELIMINARY INFORMATION FOR PROJECT PLANNING AND ORDERING
Größe wie Katalog
ROLLBLOC hydraulic
distributor plate
Hose connections
for adaptive hydraulic clamps
ROLLBLOC control valves
Ordering and delivery
Directional seated valves
The hydraulic unit, hydraulic
Hydraulic distributor plates serve
Four standard hose lengths are
(24 V DC) of re­no­w­n­ed manu-
valves and the optional mount-
primarily to branch the hydraulic
available. The measurement of
facturers are used for the
ing plate are assigned separate
system to the adaptive clamps.
the length is usually based on
ROLLBLOC valve sets.
order numbers to facilitate
They also provide a solid base
the smallest die. The inclusion
The valves are mounted on a
straight-forward ordering.
for the pipes of the hydraulic
of a swivel connection is ad-
function block with hydraulic
clamping system.
vantageous for handling the
test connections.
The hydraulic distributor plates
can also be supplied with pilot
controlled check valves to secure
the clamping force.
The hydraulic distributor plates
are also designed to be used as
replaceable base plates for the
park stations.
clamps. In an additional type
the hoses can also be ordered
with an integrated quick-action
coupling.
ROLLBLOC hydraulic unit
The ROLLBLOC hydraulic unit
is mounted on an equipment
frame with a generously dimensioned oil collection tray.
Park stations
It accommodates the actual
In order that the adaptive clamps
hydraulic unit, normally to­-
have a defined place during die
gether with valve sets and the
changing, it is recommended
control cabinet (optional).
that appropriate park stations
are included. This avoids the
risks of collisions and, if necessary, the clamps can also remain
in the park stations during production. The park stations are
designed so that they can be
The hydraulic unit is sufficiently
dimensioned such as to be able
to supply 20 hollow piston
clamps (each with 160 kN
clamp­ing force at 400 bar) for
example.
mounted directly on a hydraulic
The valve sets are mounted on
distributor plate or they can
the hydraulic unit.
replace its base plate.
Arranged on a separate valve
The equipment is supplied completely assembled and, depend-
Valves with a ‚clamping‘
ing on the ordered expansion
function are equipped with a
stage, wired on terminal strips
pres­sure switch for function
or additionally equipped with
monitoring.
a corresponding control system.
Valve set: E. . .
The prices for the valve sets
Double-acting valve sets for
‚clamping‘ and ‚releasing‘ are
include the costs for functional
components, wiring and control.
required for ROLLBLOC wedge
clamps. These valve sets are also
used for the park stations of
ROLLBLOC hollow piston clamps
and ROLL­BLOC sliding clamps
which are equipped with pilotcontrolled check valve.
Valve set: D. . .
The following valve sets are
available for the pressure supply
of the ROLLBLOC die lifters:
Valve set: K. . .
For ROLLBLOC ball version
die lifters
(40 bar working pressure)
mounting plate, for mounting
Valve set: W. . .
When ordering, please note:
in the ram area, the valve sets
For ROLLBLOC roller version
Park stations should always
can be placed in the vicinity of
die lifters
be ordered together with the
the clamps. This arrange­­­ment
(80 bar working pressure)
relevant clamps. Park stations
effectively reduces the number
and distributor plates should
of moving hose connections
be ordered separately (even if
particularly in multi-circuit
they are later to be combined).
applications in the ram area.
55
CPRACTICAL
AND CLEAR
ROLLBLOC Hydraulic Distributor Plate HV01/HR01
Universal For press bed and ram
Quick installation due to simple pipework
Also serves as base to mount park stations (see pages 47 and 49)
Type: With check valve
These hydraulic distributor plates are particularly suited to control the ROLLBLOC
Clamps. If adaptive clamps are used, any necessary park stations can be mounted
directly on the appropriate distributor plate.
Order code HR 01
Required valve set D
19
75
35
A
75
19
37
15
A
P
35
Application example:
Hydraulic distributor plate with check valve,
mounted to the ram.
With mounted park station PS for sliding clamp ES
15
37
23
Z
P
23
100
Z
15
Z
100P
15
Z
Z
P
P
Z
Z
Z
P
P
P
A
Type: Without check valve
Z
Z
P
P
Z
Z
P
P A
A
A
Order code HV 01
Required valve set E
Application example:
Hydraulic distributor plate mounted to the press bed
with mounted park station PS for hollow piston clamp HK
19
75
35
75
A
15
19
A
37
P
56
P
100
15
100
15
A
A
37
15
A
P
35
A
P
CHYDRAULIC HOSES
FOR ADAPTIVE
HYDRAULIC CLAMPS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC Hydraulic Hoses
Completely assembled Pressure range up to 400 bar
With angle connection G 1/4", with swivel joint on one side SV
Additional type with quick-action coupling ST
Type: SV
Standard
type
Type: ST
Hose length between
angle connections
Order
code
Preis
DM
500
630
800
1000
SV0500
SV0630
SV0800
SV1000
440.–
145.–
195.–
230.–
mm
mm
mm
mm
Incl. connection
block (AB01)
and quick-action
coupling
Hose length
incl. coupling
Order
code
Preis
DM
615
745
915
1115
ST0500
ST0630
ST0800
ST1000
440.–
145.–
195.–
230.–
mm
mm
mm
mm
20
20
40
40
50
50
40
40
57
C RELIABLE
VALVE TECHNOLOGY
VALVE
TECHNOLOGY
FOR ROLLBLOC CLAMPING JACKS AND ROLLBLOC DIE LIFTERS
ROLLBLOC Valve Sets
Aggregat A
400LED
bar connector
Seat valves 24 V DC,
V
M
Aggregat A
400 bar
3~
Connection
G 1/4". 400
Forbar
die clampsAggregat
and forAdie lifters
V
M
370 bar
V
M completely assembled on hydraulic unit or mounting
3~
Delivery
3~
370 bar
plate
370 bar
Type
Type list
list
Valve set D...
Valve
Valve set
set D...
D...
Valve set D...
T
T
P
P
M
Ram area
M
M
M
340 bar
340
340 bar
bar
340 bar
Valve set E...
Valve set E...
Valve
Valve set
set E...
E...
A
HK
ES/BS
SL
KS
A
A
A
HK
HK
HK
ES/BS
ES/BS
ES/BS
SL
SL
SL
KS
KS
KS
B
BB
B
A
HK
ES/BS
Table
Table
area A
M area
M
A
HK
HK
HK
ES/BS
ES/BS
ES/BS
M
M
340 bar
A
Valve set D . . .
1 clamping circuit
1 release circuit
SL
SL
SL
SL
340 bar
340
340 bar
bar
Valve set E . . .
1 clamping circuit
Valve
Valve set
set K.../W...
K.../W...
Valve sets 1
Wired
Type Mounted (terminal strip) Controlled 22
E. . .
S. . .
V. . .
E. . .
D. . .
S. . .
V. . .
E. . .
K. . .
S. . .
V. . .
E. . .
S. . .
W. . .
V. . .
E. . .
Order
code
1
M
Application examples/explanation
valve sets
T P
ES A
ES
EV . . .
EV
EE . . .
EE
DS . . .
DS
DV . . .
DV
DE . . .
DE
KSA
KSA
KVA
KVA
KEA
KEA
WSA
WSA
WVA
WVA
WEA
WEA
40/80 bar
40/80 set
bar K.../W...
Valve
Valve set K.../W...
40/80 bar
40/80 bar
M
M
M = Test connection
45/90
45/90
bar
bar
45/90
bar
45/90
bar
A
A
die
die lifters
lifters
die lifters
die lifters
A
M
M
35/70 bar A
35/70 bar
1Delivery
Valve set K . . .
ball version (40 bar)
Valve set W . . .
roller version (80 bar)
35/70 bar
35/70 bar
A mounting plate is used for
valve sets that are mounted
separately in the ram area.
80
Mounting plate PS6
Exemplary illustration,
equipped with 3 valve sets DSP.
DSP.
Other dimensions are
also available on request
58
2
In conjunction with
hydraulic unit only
Version ... E (Page 59)
1 Important supplement!
Please specify where the
valve set is to be mounted.
A = Hydraulic unit
P = Mounting plate
(for valves of ram
clamps only)
All valve sets are supplied
completely assembled
Mounting plate for ram area
320
Delivery form adapted to
hydraulic unit order.
Valve sets for clamps in the
table area are normally
arranged on the hydraulic
unit. If valve sets (...VP and
...EP) are arranged on a
mounting plate, they are
wired to a terminal box (in
the vicinity of the mounting
plate).
C COMPACT
HYDRAULIC UNIT
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
WITH OPTIONAL CONTROL
ROLLBLOC Hydraulic Unit
Operating pressure 400 bar
With intermittent operation
Version depends on delivery rate and effective volume
WH1R
Technical data Type A. . .
Technical data Type B. . .
Type list
Delivery rate 1.5 litres/min
Delivery rate 1.8 litres/min
Hydraulic unit
Electric equipment
Tank volume 4.0 litre
Tank volume 5.0 litre
Hydraulic oil HLPD 46
Hydraulic oil HLPD 46
With
frame
Without elec- Wiring to
trical system terminal strip
Effective volume 2.0 litre
Effective volume 3.0 litre
Power consumption 0.75 kW
Power consumption 1.0 kW
Voltage 400 V, 50 Hz
Voltage 400 V, 50 Hz
Speed 1360 rpm
Speed 1370 rpm
Control voltage 24 V DC
Control voltage 24 V DC
Dimensions
Dimensions
340 x 610 x 630 mm
340 x 610 x 630 mm
(W x D x H)
(W x D x H)
Equipment
Equipment
Temperature monitor
A
Temperature monitor
Level monitor
Level monitor
SlipGrip
340 bar
Pressure limiting valve
WH1N
B
Pressure switch
Aluminium housing340 bar
Aluminium housing
P
T
P
A = Spannen
B = Lösen
370 bar
600 bar
Hydraulic
unit control
S
AR
Order
code
ARS
ARV
ARE
ANS
ANV
ANE
BRS
BRV
BRE
BNS
BNV
BNE
24.05.2006
24.05.2006
ARV-1EVA-1KVA
BRV-1DVA-1KVA
V
E
AN
S
V
E
S
BR
V
E
BN
S
V
E
Further units optional
Pressure limiting valve
Pressure switch
T
Without
frame
ROLLBLOC hydraulic unit A
Hydraulic unit with frame and control
Order code: ARE
ROLLBLOC hydraulic unit B
Hydraulic unit with frame and control
Order code: BRE
S...
V
S...
T2
420 bar
M
3~
M...
Frame
With oil collection tray
Mounting facility for
terminal box
Control with control panel
Illustrations,
see back
Order example C
59
Requirements/example:
Initial situation
8 sliding clamps, Type ES are used on a press in the ram area.
For safety reasons, the sliding clamps on the ram should be
4 ledge clamps, Type SL are used on the press table.
supplied via 2 separate, double-acting circuits.
2 ROLLBLOC hydraulic, roller version die lifters are installed in the
This application example requires the following order.
Installation work is simplified by the use of distributor plates.
press bed for the purpose of handling the dies.
Order example: BRE-1EEA-1WEA-2DEP
Product application
Order description
1. Hydraulic unit
1 hydraulic unit consisting of central hydraulic 1x hydraulic unit BRE
unit with frame and control (unit type B)
2. Table area
2.1
1 valve set for ledge clamps type SL,
electrically controlled*,
(mounting on hydraulic unit, standard)
2.2
1 valve set for roller version die lifters,
electrically controlled*,
(mounting on hydraulic unit, standard)
1x valve set EEA
1x valve set WEA
3. Ram area
2 valve sets for sliding clamps type ES in
2-circuit arrangement ‚crosswise‘ and park station
with pilot-controlled check valve, Control*, to be mounted on plate in the ram area
2x valve sets DEP
*Only together with hydraulic unit . . . E
C CARRYING
C MOVING
C CLAMPING
�
C HIGH-QUALITY COMPONENTS
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
FOR RELIABLE FUNCTIONALITY
Automated die changing with the
track-mounted die transporter
DILOS SHUTTLE. Separate product
information is available on the
GÜTHLE DILOS range.
Hydraulic die clamping with
ROLLBLOC sliding clamps
Hydraulic valves to control the
ROLLBLOC clamps and ROLLBLOC die lifters
on mounting plate
ROLLBLOC Hydraulic Unit (Rear Side)
with pump and control valves
with frame structure
Fast and reliable die transfer
between ROLLBLOC-BUGGY
and press table, equipped
with ROLLBLOC die lifters
Safe and reliable die changing
with ROLLBLOC die loading arms
and ROLLBLOC die lifters
ROLLBLOC Hydraulic Unit
with operating panel and controls
RB-GB-102016
Errors and omission excepted,
subject to technical modifications.
All measures in mm.
IDEA AND SYSTEMS
IDEA AND SYSTEMS
Güthle Pressenspannen GmbH
Gottlieb-Haefele-Strasse 9
73061 Ebersbach
GERMANY
ROLLBLOC PRODUCT-CATALOGUE EDITION 5
Breite: 65 mm
Breite:
65 mm
Strichstärke:
0,3mm
Strichstärke:
0,3mm
Größe wie Katalog
Größe wie Katalog
Phone: +49 7163 99090
Fax: +49 7163 990990
[email protected]
GÜTHLE PRESSENSPANNEN GMBH
www.guthle.com
QUICK DIECHANGING
CHANGE TECHNOLOGY
Breite: 65 mm
Strichstärke: 0,3mm
Größe wie Katalog
ROLLBLOC PRODUCT CATALOGUE