The 14th IFToMM World Congress, Taipei, Taiwan, October 25-30, 2015 DOI Number: 10.6567/IFToMM.14TH.WC.OS20.001 A Simple Strategy for Tyre Force Distribution to Improve the Performance of a Four Wheel Independent Steer-by-wire Vehicle Mahek Mody, Anirban Guha and P. Seshu Department of Mechanical Engineering, IIT Bombay, Mumbai 400076, India e-mail: [email protected] Abstract: In a four wheel independent steer-by-wire system, all four wheels of a vehicle are steered independently by separate actuators which respond to computer generated signals. This freedom, if judiciously used, can lead to better vehicle performance. This work proposes a method of deciding the steering angles of each wheel at different speeds in a four wheel independent steer-by-wire vehicle. This is based on obtaining the distribution of lateral forces of inner and outer tyres through a sigmoid function which depends on the ratio of cornering stiffness of outer and inner tyres. Simulations show that such a system allows considerable improvement over four wheel nonindependent steering and two wheel steering systems. A 10-20% increase in speed is possible during low speed off-limit cornering and 40% increase during high speed on-limit cornering. Keywords: Vehicle dynamics, Steer-by-wire, Four wheel steering, Independent steering, Tyre dynamics, Slip angle control 1 Introduction For vehicles moving at high speed, both responsiveness of the vehicle and stability are predominant considerations for safety. The handling and stability of a vehicle are directly affected by tyre forces. Many different strategies have been proposed over the years to improve these aspects - four wheel steering control[1-4], direct yaw moment control[5], optimum tyre force distribution[6] etc. Steer-by-wire technology, which enables a vehicle to be steered based on input signals from the electrical motors at the wheels, is used often to implement some of these strategies[7-9]. As optimum tyre force distribution strategy could take into account highly complex tyre models and attempt to maximize the utilization of tyre capacity and yet avoid locking, skidding etc, it has been seen to have immense potential especially for four wheel independent steering/driving systems. Noting that little work has been done in the area of optimization of tyre forces, Naraghi et al[10] proposed an adaptive optimization strategy. Their method involved a 9 DoF, non-linear vehicle dynamics model, two equality and four inequality constraints. The objective function had two terms with linear weighting coefficients – first term to minimize work load of tyres (i.e. sum of squared normalized resultant tyre force) and the second term dealing with squared summation of normalized tyre longitudinal forces (to adjust the contribution of direct yaw moment control). Ali Farshad et al[11] proposed a fuzzy optimization approach to find the appropriate weighting coefficients for front/rear wheels so that maximum capacity of the tyres can be utilized. Kim et al [12] employed a two DoF vehicle lateral dynamic model and proposed a strategy to distribute tyre forces for an electric vehicle. Yaw rate control was implemented using PID and the maximum longitudinal tyre force was limited by the tyre friction. Simulations using CarSim software showed improved vehicle stability and saving of electrical energy under high speed cornering condition. Wang et al [13] posed the optimum tyre force distribution as a convex optimization problem and obtained an analytical solution for a vehicle with four wheel steering and rear wheel drive. They employed a 7 DoF vehicle model and a “magic formula” based tyre model. Mokhiamar and Abe[14] considered a complete steer, brake and drive by wire system where all the four wheels can be individually steered, driven and braked. They proposed an optimization strategy to find the distribution of longitudinal and lateral forces in the tyres. The controllers simultaneously addressed both vehicle responsiveness and stability issues. Simulation results were presented for lane change motion and the effect of variation of coefficient of friction and steering wheel angle amplitude were discussed. Observing that very few studies are available, Suzuki et al[15] studied longitudinal and lateral tyre force distribution for a full drive by wire electric vehicle. Their criteria used included minimization of tyre work load (i.e. square sum of four tyre forces) and reduction of tyre energy dissipation due to tyre slip (i.e. square sum of energy dissipations of four tyres). The methodology was implemented on an experimental vehicle and the effectiveness demonstrated for a typical lane change maneuver. A three layer control system was used by Goodarzi and Mohammad [16] in their study of a four wheel drive hybrid electric vehicle. The first layer was used for yaw moment and lateral force, the second layer for optimum tyre force distribution and the third layer for active steering, wheel slip, motor torque etc. Simulation results showed significant improvements in vehicle handling and specific fuel consumption. Thus it is observed that significant attention has been devoted to the study of tyre force distribution strategies over the past few years and various optimization strategies have been proposed. However, ease of implementation of the proposed strategy would improve if it involved a simple equation. The present work proposes a sigmoid function, whose shape depends on the ratio of cornering stiffness of inner and outer tyres, to find the tyre force distribution. Simulations show promising results and this could be amenable to real time implementation. 2 Lateral Dynamics Consider a simple model of the four wheel independent steer-by-wire vehicle shown in Figure 1. The lateral cornering force required is to be provided by the four wheels. During steady state cornering the vehicle speed (V), the radius of curvature (R), the vehicle side slip angle (β) and the vehicle yaw rate (r) are constant. Here the F in the subscript represents the front tyre and R the rear tyre, similarly O is the outer tyre and I the inner tyre. developed to estimate this function based on sensory inputs and vehicle state estimators.[6] Further analysis makes the assumption that this function is known and goes on to describe how the four wheel independent steer-bywire system could go on to exploit this. 3 Determination of Force Requirements of Individual Wheels To demonstrate the advantages of the four wheel independent steering system, the requirements during slow speed off-limit cornering and high speed on-limit cornering are considered separately. Off-limit cornering refers to situation in which the lateral force requirement is such that it is considerably smaller than maximum force producing capacity of the tyre (less than 20%). On the other hand, on-limit cornering is when the lateral force requirement is closer to the force producing limit (greater than 80%). Before proceeding it is important to define the parameter cornering stiffness (C) which is the slope of the plot between lateral force and slip angle of the tyre measured at zero slip angle. Low speed off-limit cornering Tyre Slip angle Lateral Tyre Force Steering Angle Mass of the Vehicle Dist. of Front Axle from CoG Dist. of Rear Axle from CoG Lateral Acceleration Figure 1 Schematic for the mathematical model for four wheel independent steering The following equations are obtained by force balance and moment balance: (1) (2) Solving them for front tyre force and rear tyre force: (3) (4) Therefore, the ratio of the sum of front tyre forces and the sum of rear tyre forces is fixed by the physical dimensions of the vehicle. The total force to be produced by the two front wheels is fixed, as is the case for the two rear wheels but there is room for improved vehicle handling by choosing the force that each individual wheel produces. is the lateral force experienced by tyre . It is a function of α and the function is represents the lateral tyre characteristics. The tyre characteristics function depends on many different variables such as camber angle, road surface, tyre temperature, tyre pressure, etc. These are not known easily, however many techniques have been • During this time the outer loaded wheel has more force producing capability at the same slip angle than the inner lightly loaded wheel. • It is best that the bulk of the force production is done by the outer tyre, as this would decrease the average slip angle and help with tyre life. • The bias towards the outer tyre should be a direct function of the ratio of the outer and inner wheel cornering stiffness, as it is the factor that determines the amount of the extra force the outer tyre can produce at the same slip angle. • The inner tyre can have a near zero slip angle during this time which keeps it well within the linear range of the tyre curve making other control implementations easier to apply. High speed on-limit cornering • High speed on-limit cornering is the state where the steady state cornering force requirements are comparable to the maximum cornering force producing capacity of the tyres. • It is essential that both the tyres contribute equivalently when normalized to their force producing capacity. • As far as possible the tyres should be away from their peak producing powers as these peaks are very sensitive to small variations in the normal loads and camber. • Control over slip angle allows the maximum force producing capacity of the axle to be the same as the sum of the maximum forces of both the tyres. Intermediate Transition • The intermediate transition should ensure a smooth transition between the contradicting off-limit cornering and on-limit cornering conditions. • Especially at the on-limit cornering end, care should be taken that the equal contribution is gradually achieved. • The outer tyre should not be asked to produce more cornering force than its maximum force producing capacity. Equations 3 and 4 give the front and rear cornering forces that the front and rear tyres need to produce and let it be for a given axle. Let the maximum force producing capacity of the inner and outer tyre be and respectively. A parameter µ is defined as: (5) µ is a normalized 0 to 1 scale representation of the regime in which the car is cornering. µ close to zero means the car is in the off-limit cornering condition and as µ approaches unity, the on-limit cornering case is achieved. We define a σ which is a function of μ, a 0 to 1 scale normalized force contribution of the inner tyre such that the force to be produced by the inner and the outer tyre is: Figure 1 The sigmoid function required as per considerations (γ=2.3) The function estimate. defined in equation 8 is good empirical (8) (6) (7) Then, in order to satisfy the above considerations the function must lie in the domain [0,1] and should preferably be a sigmoid function, i.e. look like the one shown in Figure 2. The reason for preferring the sigmoid shape is as follows. At low lateral force requirements the outer tyre is made to do the bulk of the work as it can produce more force with the same slip angle compared to the inner wheels. At high, close to the limit cornering conditions this effect is reduced and the contributions are moved towards being equal such that the tyre remains in the predictable regime as far as possible. Additionally, it is beneficial to have low slopes of the µ vs σ curve at both low and high speed regimes. This is because at a low speed regime, it is beneficial to let the outer tyre to contribute to the major portion of the lateral force. This will allow the inner wheel, which is less loaded, to have a lower slip angle. The outer tyre is more heavily loaded and will provide more lateral force for a particular slip angle. At a high speed regime, as we approach µ=1, we would prefer the slip angles of inner and outer tyres to be more evenly distributed over a larger range of µ where the tyres are close to their limiting lateral forces. This helps in avoiding overshooting of the lateral forces of the tyres beyond their limits during the transient phase before steady state is reached. These obviously require the µ vs σ curve to be of a sigmoid nature. Moreover, it is preferable to have the nature of the curve dependent on the ratio CO CI (9) where C indicates the cornering stiffness of the tyre represented by the subscript. The cornering stiffness is the slope of the lateral tyre characteristic curve as the lateral force produced tends to zero. Equation (9) captures the fact that if there is a large difference in the cornering stiffness of the inner and out tire at the different loads, then the aggressiveness of the σ function changes accordingly. This curve ensures that at a higher cornering stiffness ratio CO CI , the outer tyre is subjected to higher lateral forces in the low speed regime. 4 Steer Angle Calculations Since the force requirement is known, the different slip angles of the four wheels (α) are also known from the lateral tyre characteristics defined in the Adams tyre model. To calculate the steady state steering angles to be set as input the kinematic component of the steering must be considered. The kinematic component is the steering angles required for the vehicle to be steered through a corner of a given radius with velocity tending to zero. This represents the no slip condition, where the lateral acceleration is zero and hence slip angles are not required to induce any cornering forces. These angles are geometrically determined with the help of figure 3. . Figure 2 Kinematic steering angle requirement for no-slip cornering To satisfy the no slip condition, the steering angles of the individual wheels must be such that the perpendiculars drawn from the direction of the heading of each wheel must meet at the center of curvature. Therefore using simple trigonometric relations the following angles (equations 10 - 13) can be obtained: (10) (11) (12) (13) For any other given velocity the tyres will have to produce lateral cornering forces to counter the centrifugal force for which slip angles (α) are necessary in addition to the kinematic steering requirement. As long as the additional slip angles are applied in the manner that the corresponding force produced by the vehicle satisfies the steady state lateral dynamics conditions, the vehicle will attain a steady state with the desired vehicle side slip angle ( ). It is desirable to have the vehicle side slip angle as close to zero as possible and hence beyond this point it is assumed that in steady state a requirement of is imposed. Mathematically, the steer angles should be (equations 14 - 17): (14) (15) pinion based model from which the steering angle and in turn, the vehicle turning radius (R) can be determined. This, along with the vehicle velocity allows the required lateral forces at the front and rear pair of wheels to be computed from equations 3 and 4. These, along with tyre characteristics lead to µ (as defined in equation 5). The sigmoid curve (equation 8) now allows σ to be determined and thus, the force contributions of the inner and outer tyres can be obtained (equations 6 and 7). This, when fed to the Adams tyre model, gives the slip angle for each of the tyres (α). With both R and α being known, equations 14 to 17 are now used to obtain the steer angles of each of the wheels. These are now fed to the vehicle model of Adams to obtain the vehicle’s position, velocity and acceleration. These are again fed to the Adams driver model which attempts to keep the vehicle on the prescribed path at the required velocity with a PID controller. This generates a new rack position for the next time step and all the previous steps are now repeated. In the simulation, the vehicle runs for the first 3 seconds in a straight line to get into steady state and up to speed. The step input is then applied in a linear manner over 1 second. The vehicle input in ADAMS is given in the form of a steering wheel turning angle. A linear yaw map is used. So, the more the steering wheel turns, the lesser is the target cornering radius. This cornering radius is independent of the vehicle speed and is achieved by the control system applying the steering angles as input. The simulation is run for 25 seconds after the step input is complete giving substantial time for the vehicle to attain steady state behavior. The turning radii range from 10 meters to 100 meters. Vehicle speeds selected are starting from 20 km/hr to the highest attainable speed, in steps of 20 km/hr. Intermediate speeds are only used in simulation to determine the maximum cornering speed to the nearest 10 km/hr. The steering input given is specific to that speed such that the vehicle would hold the required turning radius in the steady state. If the vehicle turning radius isn’t within 5% of the desired radius after the 25 sec, the vehicle is said to have exceeded its maximum cornering speed and is considered to have become unstable. In order to have a comparison of the four wheel independent steer-by-wire system, a four wheel nonindependent steering system[17] and a conventional rack and pinion front wheel steering vehicle is also simulated for the same turning radius and vehicle speed. The vehicles are similar in all other aspects. (16) (17) 5 Simulations For the purpose of simulation, ADAMS/CAR is used with the control system designed and imported from MATLAB. The standard templates of the suspension and steering systems are modified to allow for the four-wheel independent steering system. ADAMS/Controls package is used to implement the steer-by-wire aspect. At the start of a simulation, the path information and vehicle velocity are provided to the driver model in Adams. This model gives a rack position of a rack and 6 Results Figure 4 plots the maximum cornering speeds the different vehicles can manage at different turning radii. As can be seen in figure 4, the four wheel independent steer-by-wire system achieves the highest possible cornering speed at all the different turning radii. Also, the four wheel non-independent steering consistently outperforms the conventional front wheel steering system. The amount of extra cornering speed that the 4 wheel steering systems provide at high speeds is quite significant as there are speed gains of about 50-70 km/hr (40%). Figure 3 Maximum cornering speed obtained from simulation at different turning radii It can be clearly spotted in the plot in figure 4 that in case of the front wheel steering system, Ackermann is optimized to work well in the 40 m turning radius regime, similarly the four wheel non-independent steering Ackermann is optimized for the 50 m turning radius regime. However, the four wheel independent steer-bywire systems provide more consistency when it comes to the estimation of maximum cornering speeds at different radius. This is important because in the real world the turning radius and speeds are constantly changing in a normal drive and sudden changes in steering input or vehicle speeds can cause instability when driving near limit conditions with conventional steering. systems. This means that the tyre life is significantly improved as average slip angles are lower and also rolling resistance is correspondingly reduced. While the front wheel steering system and the four wheel dependent steering system are at 81% and 83% tyre utilization respectively at their maximum cornering speeds, the four wheel independent steering can reach much higher values of greater than 95%. This is the main reason why the four wheel independent steering system is capable of significantly higher cornering speeds as compared to the other two steering systems. The lower percentage utilization of the four wheel independently steered vehicle till 170 km/hr indicates that it is likely to be more stable and safe compared to the other two. The slip angle distribution is best when the standard deviation of the individual steady state slip angles of the four wheels, normalized by their peak load, is minimum. The figure 6 plots this parameter for different speeds at a 100 m turning radius. It shows that the 4 wheel independent steer-by-wire system is almost always the best. More importantly, the four wheel independent steerby-wire system does extremely well at high speeds, bringing the slip angles close to each other thereby boosting performance in this regime. It is also interesting to know that it is also the only steering system that does not cause an increase in the normalized standard deviation of slip angle as the speed increases. This means that at the maximum vehicle speed all the four tyres are at the limit of traction. The front wheel (i.e. two wheel) steering system shown here is probably optimized in the 50-100 km/hr region and hence in this range it is able to match up to the four wheel steering system. But this is at the expense of performance at other speeds. Figure 4: Percentage utilization of tyres for different speed for 100m turning radius The performance advantage of the four wheel independent steer-by-wire system is clearly brought out by the percentage utilization of tyres graph in figure 5. The utilization of the tyre refers to the ratio of the lateral force produced by the tyre and its maximum force producing capacity. The percentage utilization of the tyre is indicative of the harshness the tyre faces. This is mainly attributed to the fact that lower utilization results in lower slip angles which means there is lesser slip within the tyre which is the main source of graining and permanent rubber damage. Higher slip angles also contribute to rolling friction. At a lower speed the percentage utilization of the tyres is significantly low as compared to the other steering Figure 6 Standard deviation of normalized slip angle at different speeds The settling time gives an indication of how fast the steady state conditions are achieved. Figure 7 shows that the four wheel steering systems have a significant advantage over the front wheel steering system. The four wheel independent steering system is only marginally quicker than the four wheel dependent steering system but again the difference increases with the operating speed of the system. Figure 7 Time taken by vehicle to arrive at steady state condition for different speeds 7 Conclusions Four wheel independent steer-by-wire systems have a distinct advantage over the other steering systems as there is control available over the individual slip angles of the vehicle in steady state conditions. This paper presents a method of handling vehicle performance in both high speed and low speed regimes. 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