How to Get to Zero Waste - US Zero Waste Business Council

2nd Annual U.S. Zero Waste
National Business Conference
“Creating Value Through Zero Waste”
May 8-9, 2013
Cincinnati, Ohio
How to Get to Zero Waste
Scott H. Burns
Associate Director, Corporate Purchases
The Procter & Gamble Company
Don’t WASTE your
day at GABP
Four billion times a day, P&G brands touch the lives of people around the
world. The company has one of the strongest portfolios of trusted, quality,
leadership brands, including Pampers®, Tide®, Ariel®, Always®, Whisper®,
Pantene®, Mach3®, Bounty®, Dawn®, Gain®, Pringles®, Charmin®, Downy®,
Lenor®, Iams®, Crest®, Oral-B®, Duracell®, Olay®, Head & Shoulders®, Wella®,
Gillette®, Braun® and Fusion®.
The P&G community includes approximately 127,000 employees working in
about 80 countries worldwide.
GARP Value Recovery Services
Waste
Streams
ALTUSE
Finished
Product
ALTUSE
Raw-Pack
Materials
Equipment
& Parts
Under
development
Purpose: We deliver sustainable solutions that
recover value for P&G assets.
Overall Equity:
Create maximum value
for non-productive assets
Differentiators
1)
2)
3)
4)
One stop shop for asset recovery
Proactive global solutions that maximize value
Regional market presence/knowledge
Data analysis and development of digital tools
5) Ensure compliance in all transactions
Character/Personality
Passionate, tenacious, agile, creative
GARP Beliefs:
1) P&G employees have an obligation to
maximize return on P&G assets
2) Sustainability is at the core of P&G’s Purpose
and Principles
3) Value Recovery provides both sustainability
and significant business building benefits
First global meeting in
Schwalbach, Germany
in April 2007
Global Asset Recovery Purchases
Global Asset Recovery Purchases
We began to
build a brand
image
In 2007 we began linking
external market
capability with our plants,
creating Site Solution
Providers (SSP). We had
to lead this development
as many “suppliers” in
the market were more
interested in filling holes
than creating innovative
solutions. The industry
today is evolving rapidly.
Zero Waste Sites and next candidates
35 Sites achieved Zero Waste to Landfill by FY 11/12
48 Sites achieved Zero Waste to Landfill by Jan 2013
50 sites expected by April 2013
Several sites still in verification process.
Global Solid Waste Glide Path
100
95
90
Beneficial Reuse – site level measure of solid waste recycling
Multiple projects to drive Beneficial Reuse are being worked in parallel in all regions.
 SSP’s in place at 130 of 153 in scope sites
 48 Zero Waste to Landfill sites
 12 months ahead of glidepath
92.0
93.4
90.1
85
80
88.7
81.9
Actual results
Calculated results
84.9
81.5
75
72.1
77.3
70
66.7
71.8
65
Fixed Apizaco
60
57.9
55
Fixed Vallejo
64.8
50
2007
2008
2009
2010
2011
2012
2013
2014
2015
Beneficial Reuse = Reuse, Recycling and Incineration with Energy Recovery.
2016
2017
2018
Eltex–P&G Business Partner of the Year
In September 2012 P&G held its annual External Business Partner Summit. Out of more than 75,000
suppliers, eight received the highest honor of being named "Business Partner of the Year" including for the
second straight year, ELTEX, GARP’s top Site Sustainability Provider (SSP).
• ELTEX are a Hungarian based company, with a strong focus on sustainability, especially resource recycling (waste to $$$’s).
• ELTEX provide excellent support to 4 of P&G’s EMEA plants; Budapest (FemCare), Urlati (Beauty), Rakona (F&HC) and Timisoara
(F&HC) handling over 20,000 tonnes of waste, diverting it all from landfill.
• ELTEX are currently auditing Gattatico Italy (F&HC) and Green Pearl Hungary (Baby).
• ELTEX provide leading edge site management with customer service recognized as world class.
• ELTEX invest in plant infrastructure, capability and training to find new uses for P&G waste.
• ELTEX share their solid waste IP, allowing transfer of solutions to other P&G sites in different regions.
• ELTEX set the global standard in the solid waste solutions industry and the template for our global zero waste to landfill program.
4/4 sites at Zero
Onsite environmental education
2011 Award
Investment in quality equipment
2012 Award
GARP continued to grow
…as the results
continued to
improve
GARP NPI Funnel
Alternative Use Sales (ALTUSE)
Alternative Use is the re-purposing of non-saleable (as-is) finished product or materials.
Alternative Use FP and Material Inputs
Finished Product
Mfg Waste Streams
Working Examples
Raw-Pack-WPI Matls
Carpet Cleaner
Tire Shine
Powder
Liquid
WIP
Pulp
Plastics
Carpet Cleaner
Stain Releaser
Truck Degreaser
Car Detailer
Tool Degreaser
Upholstery Stain
Treatment
Raw Materials Uses
Blended into noncompeting products
Recycled
Composted
Recycled
Clearing House
Jewelry Polish
Alternative Use (ALTUSE) Solutions
Goal is to reduce
overall scrapping
charges
Cleaning Tools
I heard GARP can find a
solution for almost any
waste problem—which
should save us from big
scrap charges. Why don’t
you give them a call?
1000 TONS of Trade Return Laundry Bars
Philippines
Effectively
turned a Cost
into a
Revenue,
avoiding
destruction
costs
All these Trade Returns needed to be cleared in
6 months or be Burned/Buried!!
Converted to All-Purpose
Cleaning Agents
Rendered the products onsite in
accordance to QA Policy 11
From: Tim Mettey [mailto:[email protected]]
Sent: Friday, March 16, 2012 11:47 AM
To: Burns, Scott
Cc: Wendell Mettey
Subject: Diapers
Scott,
This is a brief overview of what we saw and were asked for.
Disposable diapers help people in need here in the U.S. and around the
world at hospitals, care centers, schools, orphanages, boarding homes for
children with developmental disabilities, and more. We just got back from a
county that didn't ask for diapers they asked for Pampers. Many of these
places have limited or no access to hot water. The facilities lack effective
ways to clean and sanitize soiled cloth and also lack the ability to clean the
people. Disposable diapers help maintain a sanitary and healthy living
environment for the people living there. Additionally, at the facilities that
care for older children, the staff may have difficulty lifting and moving the
children out of their chairs or beds to change the linen. The disposable
diapers help them keep the children clean with limited physical strain on the
caretaker. Every little bit helps.
Blessing,
Tim
________________
Tim Mettey
Matthew 25: Ministries
11060 Kenwood Rd.
Cincinnati, Ohio 45242
513.793.6256
(fax) 513.793.6258
June 2012, the diapers were discovered at a Food
for the Poor warehouse in Port-au-Prince, Haiti
If you’re not familiar with Matthew 25, they
are an approved P&G charity whose
objective is to take product that
corporations can no longer use or sell, and
transport it to those in real need. Net – a
Win/Win!
GARP Equipment/Parts NPI Funnel
Equipment
Sales
Equip Parts
Sales
STRM Parts
(NPI) Sales
E-Waste
Sales
Buy Backs
Non-BOM
Parts
Bill of Matls
Parts
Auctions
Auctions
Inter- Plant
tbd
Recycle
Auctions
tbd
Recycle
Getting Started
1) Create an identity—brand your work.
2) Partner inside and outside-make sure it’s
rewarding for both
3) Go after both types of green!
4) Get the data and get it right.
5) Share the success-there is plenty to go
around.
6) Celebrate-market your results!
…and have some fun!