TWIN ROD / TWIN PISTON AIR CYLINDERS WITH PLAIN OR BALL BEARINGS LINEAR GUIDE Types: P2L and P2B • INTEGRAL LINEAR AND ANTI-ROTATION GUIDES • EASY MOUNTING compact design, narrow body, stackable, ambidextrous, standard detector mountable in any position, adjustable stroke SMALL SIZE RUGGED ANTI-ROTATION SYSTEM narrow stackable body by two integral rods in actuator, precision-machined SAFE AND COMPACT DESIGN ● ● firm and direct mounting by through body ● ● DETECTORS Mounted directly on side or top 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. HIGH PRECISION with ball bearing linear guide version ● ● ● ● ● PNEUMATIC CONNECTION 2 ports at side ● EASE OF INSTALLATION integral flange with calibrated holes for precise adaptation load QUIET AND USER FRIENDLY adjustable stop with elastic cushioning reducing noise, adjustable stroke POSITION MONITORING by standard reed switch or electronic magnetic detectors "T" types (common to all cylinders) All leaflets are available on: www.asco.com Cylinders & Actuators - 157 CYLINDERS WITH PLAIN BEARINGS GUIDE (type P2L) ● MAXIMUM ADMISSIBLE LOAD “F” ON THE ROD END Cylinder with plain bearings guide rods in the horizontal plane F (N) Cylinder with plain bearings guide rods in the vertical plane F (N) 180 90 160 d 80 F 120 60 100 50 80 40 d Ø2 5 20 0 Ø2 16 Ø 20 0 30 0 Ø2 16 Ø 40 5 Ø2 60 F Ø 32 70 Ø32 140 10 I 10 25 50 75 100 125 0 10 150 Projection distance “d” (in mm) II 25 50 75 100 125 150 Projection distance “d” (in mm) G ● MAXIMUM ALLOWABLE MOMENTS "Ms" AT ROD END L10 + d Ms (N.m) F 3,5 3,0 Ms 2,5 Ø32 2,0 d = the projection distance (in mm) corresponding to the dimension L10 + the stroke length + the distance from the load centre of gravity (G) to the mating surface of the cylinder flange Note: the values in charts (I), (II) and (III) correspond to those in regular horizontal movement. In the event of vibration or jerky movement, halve the maximum allowable values. 1,5 5 Ø2 1,0 0 Ø2 Ø1 0 6 III 10 25 50 75 100 125 Projection distance “d” (in mm) All leaflets are available on: www.asco.com 158 - Cylinders & Actuators 150 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. 0,5 CYLINDERS WITH BALL BEARINGS GUIDE (type P2B) ● MAXIMUM ADMISSIBLE LOAD “F” ON THE ROD END Cylinder with ball bearings guide rods in the horizontal plane service-life of cylinder: 5000 km F (N) F (N) 80 120 100 d Ø3 2 70 F Ø3 d 2 60 80 F 50 40 60 30 40 Ø25 20 Ø16 10 I 0 10 25 Ø25 20 Ø20 50 75 100 125 0 10 150 Projection distance “d” (in mm) ● Cylinder with ball bearings guide rods in the vertical plane service-life of cylinder: 5000 km Ø20 Ø16 II 25 50 75 100 125 150 Projection distance “d” (in mm) MAXIMUM ALLOWABLE MOMENTS "Ms" AT ROD END G Ms (N.m) 2,5 Ø3 2 2,0 Ms 1,0 Whatever the stroke of the cylinder, its movement is only a small proportion of the travel (not more than 30 mm), it is necessary to reduce the maximum allowable torques and loads by multiplying the values taken from charts (I), (II) and (III) by coefficient 0.6. The curves allow for this reduction in performance. Ø25 Ø20 0,5 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. Ø16 III 10 F d = the projection distance (in mm) corresponding to the dimension L10 + the stroke length + the distance from the load centre of gravity (G) to the mating surface of the cylinder flange Note: the values in charts (I), (II) and (III) correspond to those in regular horizontal movement. In the event of vibration or jerky movement, halve the maximum allowable values. 1,5 0 L10 + d 25 50 75 100 125 150 Projection distance “d” (in mm) All leaflets are available on: www.asco.com Cylinders & Actuators - 159 CYLINDERS WITH PLAIN BEARINGS GUIDE Series 447 Ø 16 to 32 mm - double acting twin piston - 10 to 60 mm strokes Type P2L NS SPECIFICATION TYPE OF CYLINDER : double acting, double piston FLUID : air or neutral gas, filtered, lubricated or not PRESSURE : 2 to 7 bar AMBIENT TEMPERATURE : + 5 °C, + 60 °C CUSHIONING : elastic MAXIMUM SPEED : 0,5 m/s MAX. STROKE : 100 mm (Ø16 ... 25) - 160 (Ø32) STROKE ADJUST RANGE : nominal stroke +0 to –5 mm (retracted rods) POSITIONS CONTROL : with Reed switches or electronic (magnetoresistant) detectors FORCE DEVELOPED BY CYLINDER Bore Ø (mm) Rod Ø (mm) Piston cross-section (cm2) Dynamic force developed (daN) as a function of input pressure (bar) 1 3 5 7 16 8 4 3 3,4 2,5 11,3 8 16,7 13,6 26,4 18,6 2010 6,34,7 5,6 4,318,213,827 23 40,8 32,3 2512 9,87,558,5 6,5 27 20,9 45,136,4 66,650,4 32 16 16,112,1 13,1 10 45,2 32,8 77 58,2 109 79,5 Force developed with rod out (rod extending) Force developed with rod returned (rod retracting) CHOICE OF EQUIPMENT Bore Ø (mm) 16 20 25 32 CODES (1) 44750034 44750035 44750036 44750037 (1) ---(1) ---(1) ---(1) ---- RÉFÉRENCES (1) (2) P2L 16 P2L 20 P2L 25 P2L 32 (1) NA ---- - DM (1) NA ---- - DM (1) NA ---- - DM (1) NA ---- - DM Standard stroke (mm) 10 25405080100 125 160 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Ø Connection M5 M5 M5 G 1/8 MOUNTING DETECTORS ON P2L (see following page) All leaflets are available on: www.asco.com 160 - Cylinders & Actuators 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. (1)State the stroke (in mm) preferably selecting the above standard strokes. Other strokes on request. Max. strokes capabilty: Ø 16-20-25: 100 mm, Ø 32 : 160 mm (2)Magnetic detectors are to be ordered separately CYLINDERS WITH BALL BEARINGS LINEAR GUIDE Series 447 Type Ø 16 to 32 mm - double acting twin piston - 10 to 60 mm strokes P2B NS SPECIFICATION TYPE OF CYLINDER : double acting, double piston FLUID : air or neutral gas, filtered, lubricated or not PRESSURE : 2 to 7 bar AMBIENT TEMPERATURE : + 5 °C, + 60 °C CUSHIONING : elastic MAXIMUM SPEED : 0,5 m/s MAX. STROKE : 100 mm (Ø16 ... 25) - 160 (Ø32) STROKE ADJUST RANGE : nominal stroke +0 to –5 mm (retracted rods) POSITIONS CONTROL : with Reed switches or electronic (magnetoresistant) detectors FORCE DEVELOPED BY CYLINDER Bore Ø (mm) Rod Ø (mm) Piston cross-section (cm2) Dynamic force developed (daN) as a function of input pressure (bar) 1 3 5 7 16 8 4 3 3,4 2,5 11,3 8 16,7 13,6 26,4 18,6 2010 6,34,7 5,6 4,318,213,827 23 40,8 32,3 2512 9,87,558,5 6,5 27 20,9 45,136,4 66,650,4 32 16 16,112,1 13,1 10 45,2 32,8 77 58,2 109 79,5 Force developed with rod out (rod extending) Force developed with rod returned (rod retracting) CHOICE OF EQUIPMENT Bore Ø (mm) 16 20 25 32 CODES (1) 44750030 44750031 44750032 44750033 (1) ---(1) ---(1) ---(1) ---- RÉFÉRENCES (1) (2) P2B 16 P2B 20 P2B 25 P2B 32 (1) NA ---- - DM (1) NA ---- - DM (1) NA ---- - DM (1) NA ---- - DM Standard stroke (mm) 10 25405080100 125 160 ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Ø Connection M5 M5 M5 G 1/8 ● MOUNTING DETECTORS ON P2L - P2B 25/30 9 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. (1)State the stroke (in mm) preferably selecting the above standard strokes. Other strokes on request. Max. strokes capabilty: Ø 16-20-25: 100 mm, Ø 32 : 160 mm (2)Magnetic detectors are to be ordered separately 9 B A A - Detectors mounted on side B - Detectors mounted on top Mounting recommendations (reed switch and solid state types) • Detectors with flying leads: - stroke ≤ 25 mm: mount one detector on the side (A) and one on the top (B) - stroke > 25 mm: mount the 2 detectors as desired, side (A) and/or top (B) • Detectors with integral connectors: Mount one detector on the side (A) and the other on the top (B) All leaflets are available on: www.asco.com Cylinders & Actuators - 161 SERIES 447 - TYPES P2L-P2B CONSTRUCTION - LOCATION OF AIR INLET PORTS • The air inlet ports are located on the side of the cylinder 20 17 11 ❉ ❉ ❉ ❉ 9 13 7 12 14 ❉ ❉ 12 11 18 15 21 5 2 Ports on side (1) 19 4 10 16 1 6 ❉ Port for rod retract 8 3 10 ❉ Port for rod extend Item Description Material Item Description Material 1 2 3 4 5 6 7 8 9 10 11 Body Plate Piston rod Inner guide support End plug Inner guide support Elastic stop Piston Rod seal O-ring Circlip Aluminium alloy Aluminium alloy Bearing steel hard chrome Aluminium alloy Aluminium alloy Aluminium alloy TPE* POM (polyacetal) PUR (polyurethane) NBR (nitrile) Steel 12 13 14 15 (1) 16 17 18 19 20 21 Piston seal O-ring Magnet Nut Linear motion guide Hexsocket head screw Elastic stop Adjustable stop Back-nut Hexsocket head screw PUR (polyurethane) NBR (nitrile) Ferrite Steel Steel (balls) / bronze (bush) Steel NBR (nitrile) Steel Steel Steel (1)Plain bearing (P2L) or ball bearing (P2B) linear motion guides SPARE PARTS KITS CYLINDER BORE Cylinder type P2B - P2L CODES (items marked with a ❉: 7 and 9 to 13) 16 Designed for detector 97802175 20 Designed for detector 97802176 25 Designed for detector 97802177 32 Designed for detector 97802178 NOTE: For best results, use grease supplied in each kit. Supplementary tube available (11 cm3) on request, code: 97802100 All leaflets are available on: www.asco.com 162 - Cylinders & Actuators 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. * (thermoplastic polyester elastomer) SERIES 447 - TYPES P2L-P2B DIMENSIONS 1 :+ 1 stroke (rod retracted) + 2 strokes (rod extended) ØU 5 ØU 6 2:Stroke adjustment 3:Through hole 4:Through hole X - counterbore dia./depth (16 mm dia.) V W :2 holes Ø 4 H8 for centering pins Mounting of position detectors: see below A+1 C+1 L10 R 16 + E F - 0,05 2 Ø 4H8 2 = = + L - 0,1 J = = = = 2 ØY 3 I L = S K = D 5:Ports for extension 6 :Ports for retraction + Q H 2ØZ 4 M F - 0,05 N O P = = (mm) DIMENSIONS (mm) bore (mm) E (depending on stroke) ❉ ❉ A C D F H I (depending on stroke) (depending on stroke) 10 25 40 50 80 100125 160 16 20 25 32 85,7 96,2 101 116,9 bore (mm) 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. L10 M 16 20 25 32 18,5 19 21 24,8 1 1 1 1 67,2 77,2 80 92,1 N O 10,5 13 16 20 19 24 30 38 P Q 8 34,5 34,5 8 51 38,5 10 57 44,5 12 60 75 R S 24,5 16,5 10,5 26 28 20,5 12,5 31,5 33 26,5 15,5 37,5 40 33,5 19,5 49 42 46 52 90 47 75 85 - - 6 8 24 51 81 91 - - 7,5 10 30 57 90 100 - - 9 12 36 100 130 150 175 210 11 16 44 U V W X Y M5 M5 M5 G1/8 37,5 46 47 56,5 10 13 11 13 17 18,5 23,5 30 M5 M5 M6 M6 J K L 52 63 75 98 50 61 73 88 42 52 64 72 Screws recommended for the cylinder installation Z (4) Ø 5 - Ø7,5 / 3,5 Ø 5,4 Ø 5,4 Ø 6,4 M4 x 25 M5 x 25 M5 x 35 M6 x 45 ❉ ❉ Dimensions for P2L/P2B with non-standard strokes. bore (mm) 16 20 25 32 E (depending on stroke) (0...11) (12...24) (26...79) (81...99) (101...159) 34,5 47 38,5 51 44,5 57 50 + (9) 50 + (9) 22 + (8) 26 + (8) 32 + (8) 50 + (9) 35 + (8) 41 +(8) 50 + (8) 50 + (9) 50 + (9) (8) : + 1/2 stroke (9): + stroke WEIGHTS bore (mm) (kg) STROKE (mm) 16 1025405080100 125 160 0,280 0,320 0,3600,3800,4600,510 - - 20 0,440 0,490 0,5400,5800,6900,760 - - 25 0,660 0,740 0,8100,8601,0201,120 - - 32 1,160 1,280 1,4001,4801,7201,880 2,080 2,360 All leaflets are available on: www.asco.com Cylinders & Actuators - 163 00364GB-2016/R01 Availability, design and specifications are subject to change without notice. All rights reserved. SERIES 447 - TYPES P2L-P2B All leaflets are available on: www.asco.com 164 - Cylinders & Actuators
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