8th International DAAAM Baltic Conference "INDUSTRIAL ENGINEERING” 19-21 April 2012, Tallinn, Estonia DEVICE FOR BRANCH VOLUME DISTRIBUTION MEASUREMENT Aarnio, A.; Kananen, E.; Keltto, V.; Vartiainen, V-M; Laasasenaho, J.; Kiviluoma, P. & Kuosmanen, P. Abstract: The volume and crosssectional area of tree as a function of its length can be estimated by mathematical taper curve models which often exclude branches. To include branches into new whole tree volume models representative measurement data is required. Currently the data is acquired by manual measurements. This study presents an automated measuring device based on Archimedes’ principle which will offer fast and accurate method to measure the volume distribution of irregular shaped objects such as branches. This study shows that measuring with this device is faster than manual measuring and the results are promising. The device is a potential platform for diversity of volume measurements and it could define global standards for cross-sectional area and volume measuring in forest research. models. The amount and type of branches affects to the distribution of tree’s biomass and on the tree’s effect as a carbon sink. The type, size, amount and placement of branches affects also to the quality of the saw timber and to the distribution of the stem volume (known as taper curve). The standard method so far to obtain accurate branch volume information in research work is manual measurement, which is time-consuming and inaccurate. Measuring a branch can take up to several hours. In manual measurement branches are divided into segments which are limited between two branching points as shown in Figure 1. Key words: irregular volume measurement, immersion, cross-sectional area, Archimedes’ principle 1. INTRODUCTION The dimensions and volume of a standing tree can be estimated by mathematical models [1,2]. These models are being used for example to estimate the amount and quality of the biomass in the forest and to determine the optimal log length (bucking) of the trees. Most of the current models take into account only the stem volume and diameters, but there is a growing interest to include also the branch volume into the Fig. 1. Branch segment and measuring points. From each segment, several measurements are taken: segment length (L), maximum and minimum diameter (D) as close as possible to the beginning, the middle and the end of the segment. From these values the volume of the branch segment can be estimated with Newton’s equation 1 𝑉 = 6 (𝑔𝑏 + 4𝑔𝑚 + 𝑔𝑒 )l (1) where gb is cross-sectional area in the beginning of the segment, gm in the middle, ge in the end and l is the length of the segment. Immersion in the water has been used to estimate the total wood volume both in forest industry [3] and in forest research [4]. In this research also the distribution of the volume is measured. This study presents an automated measuring device that speeds up the measurement process, facilitates the data gathering by instantaneously saving and visualizing the branch volume distribution and it also removes some of the possible error sources of the manual measurements. As a result, large amounts of representative branch volume information can be collected. Combining this with other information such as branch type and distance from the ground a new, branchincluding tree model could be created. The purpose of this study is to verify if the manual measurement method can be replaced with automated measuring device. Determining factors are most importantly precision and accuracy, but also measurement speed and usability of the device. 2. METHODS 2.1. Measuring device The branch volume distribution measuring device is shown in Figure 2. The main structure of the device is a crane mounted to a supporting frame. A winch is mounted to the crane and winch cable runs through two pulley wheels. The height and the reach of the crane arm can be adjusted for fluid containers of different sizes. A force sensor is attached to the mounting bracket which is attached to the winch cable. The immersion depth is determined by the distance sensor mounted to the crane arm. It measures the distance between the crane arm and the force sensor mounting bracket. Support stand is attached to the force sensor during measurement. It consists of a threaded rod and a bottom plate of known dimensions. Fluid tank is located under the crane arm and it is positioned in a way that the support stand is located at the centre of the tank. This first generation device is designed for branches up to 1.4 m and 3.4 kg. Longer and heavier branches can be measured in pieces. E F B G C D A Fig. 2. Measurement device consisting of frame (A), crane (B), winch (C), fluid container (D), distance sensor (E), force sensor mounting bracket (F) and support stand (G). 2.2. Immersion method When an object is immersed it displaces fluid and causes an upwards force called buoyancy. The force is defined by Archimedes’ law 𝐹 = 𝑉𝜌𝑔 (2) where V is the volume of displaced fluid, ρ is the density of the fluid, g is standard gravity and F is the buoyancy. When measuring the volume as a function of branch’s length, equation (2) becomes 𝐹(𝑥) = 𝑉(𝑥)𝜌𝑔 (3) where V(x) is the volume of displaced fluid as a function of immersion depth and F(x) is the buoyancy caused by the displaced fluid. Volume of the displaced fluid equals the volume of immersed object. When the density of fluid and the buoyancy is known the volume of immersed object can be calculated. The device measures the objects according to the functional model shown in Figure 3. In the branch measurements, the base of the measured branch was set on top of the support stand’s bottom plate and sub branches were folded to align with the main branch. Branches were attached to the support stand with a thin steel wire to keep them stationary during the measurement and to minimize the momentum caused by buoyancy. Branch prepared for the measurement is shown in Figure 4. Fill the fluid tank Measure the temperature of the fluid Fix the object into machine Lower the object into water Measure the position of the object Measure weight of the object Physical human action Physical machine action Computer action Transferring the data into a computer Computer program saves the data Generate an excel file Redo? Fig. 3. Functional model of the wood volume distribution measuring device. Fig. 4. Branch attached to the support stand After fastening of the branch the support stand was attached to the force sensor and immersed into the fluid tank. While immersing, the immersion depth and the weight of the branch were measured using 20 Hz sample rate. Immersions were done both by hand and by using the winch. Total volumes of the branches were also measured by a static immersion using a precision scale. In this study this is considered to be the most accurate method to measure the total branch volumes. 2.3. Materials Measurement and data acquisition components used in measurements are shown in Table 1. In this study two aspen (Populus tremula) specimens and a reference object of known volume and shape were measured. The reference object is shown in Figure 5. Water was used as the fluid into which the immersions were made. Force sensor Tedea Hunleight 1022 (5 kg) CLIP IG AE 301 Measurement data 4th order estimation Manual method 450 Immersed volume (cm³) Force sensor amplifier Distance sensor UniMeasure JX-PA-80 Measurement National Instruments card NI USB-6009 Precision scale Precisa XB 620M Table 1. Data acquisition instruments. branch weight in the beginning of the immersion is determined by averaging multiple points in the beginning of each measurement repetition. 350 250 150 50 -50 0 Fig. 5. Reference object. 50 Immersion depth (cm) 3. RESULTS Fig. 6. Branch #1. Measurement data 4th order estimation Manual method 250 Immersed volume (cm³) As the viscosity of water creates a drag force in vertically moving branch, the measurement was done in both lowering and lifting directions. In this way the combined data of these two directions cancel the effects of the additional, opposite forces. Volume of a steel wire which was used to attach the branch was neglected. Volume of the measurement platform was known so its volume was compensated for the final measurement data. The measurement data from all repetitions of each branch was placed in one table. The processed data is presented in a graphical from in Figures 6 and 7, the volume of the immersed branch as a function of immersing depth. A polynomial fit of fourth order was determined. The volumes of both branches measured in the conventional way were also included in the charts. As it is seen, the variation of values is significant in a single point. The initial 200 150 100 50 0 0 -50 50 Immersion depth (cm) Fig.7. Branch #2. The total volumes of branches are calculated from equations of the fourthorder polynomial fits shown in Figures 7 and 8. The volumes defined in three different methods are shown in Table 2. Method Branch #1 Device Manual Precision scale Volume (cm³) 426 347 399 Branch #2 Device Manual Precision scale Table 2. Total volume of branch defined by different methods. 176 152 179 #1 and #2 In addition to the branches, the reference object was measured and the data was processed as with the branches. Measured volume and accurate known volume of this reference object is illustrated in Figure 8. Lowering Lifting Accurate Immersed volume (cm³) 400 350 300 250 200 150 100 50 0 -5 -50 5 Immersion depth (cm) Fig. 8. Reference object. 15 The theoretical maximum error for the measured weight due to the inaccuracies of measurement system is 2 grams in force transducer, 4.5 grams in force sensor amplifier and 3.865 grams in measurement card. Total error is 10.365 grams. Theoretical maximum error in distance measurement is 5 mm in distance sensor and 4 mm in measurement card, being 9 mm in total. Observed deviation in static measurement was 4 mm for distance and 11 grams for weight. In dynamic branch measurement the observed weight deviation was 30 grams. 4. CONCLUSION The device works as expected and the results prove that the branch volume can be measured by buoyancy. The automated measurement process removes routine work and is at least twice as fast as the manual method. The device produces results that are close to the accuracy scale volume which is considered as the best estimation of the total volume. Therefore the results obtained by the device can be considered more accurate than the ones obtained by the manual method. Also the reference object measurements prove that valid data can be obtained. With the branch specimens, difference between manually and automatically measured volumes is surprisingly large. This may be caused by the fact that manual measurement doesn’t take all of the branch specialities into account. For example, in each branching point there is a base enlargement which is difficult to measure and to predict (grey branch area in figure 1). Also the cross-sectional area and the shape of the stem are difficult to estimate with limited amount of measurements. Furthermore, the length of the branch in manual and automated measurement isn’t exactly the same as can be seen in Figure 8. This is because in manual measurement the segment lengths are added up instead of measuring the total length of the branch. Also manual measurement takes into account the changes of directions in different sections whereas the device measures the length only in the direction of immersion. The results are interesting, but they are based on only two specimens of single tree species. Larger amount of both manual and automated measurements on many different species would be required to have statistically valid comparison of these two methods. There are two main reasons for the variation in the measurement data. First is the lack of signal filtering. Second and greater reason for the variation is the changes in the lowering speed and mechanical vibrations of the lowering system. This is supported by the fact that the lowering done by hand produced a lot less variation in the measurement data than the lowering by winch. Based on the results, several improvements can be suggested in order to achieve better measurement accuracy. These include the stabilization of the lowering process, improving sensor accuracy and the use of signal filtering. The device can also be used to determine the cross-sectional area of a branch as a function of the immersing depth as well as the total density of the branch. By combining data from several different measurements the volume distribution of other tree parts such as bark and leaves can be distinguished. The device can be used for various shapes and a wide range of materials and it can be scaled to measure different sizes of objects by changing the force sensor to the suitable range. http://www.idanmetsatieto.info/fi/documen t.cfm?doc=show&doc_id=1277 (8.3.12). 4. Williamson, G, B & Wiemann, M, C. Measuring wood specific gravity…Correctly. American Journal of Botany 97(3): 519–524. 2010. CORRESPONDING ADDRESS Panu Kiviluoma, D.Sc. (Tech.), Post-doc researcher Aalto University School of Engineering Department of Engineering Design and Production P.O.Box 14100, 00076 Aalto, Finland Phone: +358 9 470 23558, E-mail: [email protected] http://edp.aalto.fi/en/ 6. ADDITIONAL AUTHORS DATA ABOUT Aarnio, Aleksi, B.Sc. (Tech) Phone: +358 40 838 4856 E-mail: [email protected] Keltto, Ville Phone: +358 50 343 5721 E-mail: [email protected] Vartiainen, Vesa, B.Sc. (Tech) Phone: +358 44 364 1000 E-mail: [email protected] 5. REFERENCES 1. Laasasenaho, J. 1982. Taper curve and volume functions for pine, spruce and birch. Communicationes Instituti Forestalis Fenniae 108. 74 p. 2. Zianis, D., Muukkonen, P., Mäkipää, R. & Mencuccini, M. 2005. Biomass and stem volume equations for tree species in Europe. Silva Fennica Monographs 4. 63 p. 3. Wood logs imported to Finland. Measuring Instruction. Forest Industries Association's standard, 2007, (in Finnish) [WWW] Kuosmanen, Petri, D.Sc. (Tech.), Professor Phone:+358 9 470 23544 E-mail: [email protected] Kananen, Eero, B.Sc. Phone:+358 40 586 2850 E-mail: [email protected] Laasasenaho, Jouko, D.Sc., Professor Emeritus Phone: +358 40 5066 055 E-mail: [email protected] Department of Forest Sciences University of Helsinki
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