MAkE ThE MOvE TO vAE dISpERSIONS

CREATING TOMORROW’S SOLUTIONS
adhesives I Europe I product overview dispersions
Make the move
to VAE dispersions
The Technology of Choice for Waterborne Adhesives
ADD THE VAE ADVANTAGE TO
YOUR ADHESIVES BUSINESS
2
Content
WACKER – Your Partner in
a Changing Market 4
VAE – The Adhesive Technology
of Tomorrow 6
Our Vision for the Adhesives Industry 8
VINNAPAS® Value Classes 11
Our Products and Solutions for
•
•
•
•
Paper and Packaging 14
Wood and Wood-Based Materials 20
Flooring and Construction 26
ressure-Sensitive Paper Labels
P
and Automotive 30
WACKER in Your Region
32
Total Product Overview 34
About WACKER 37
VINNAPAS® is a registered trademark of
Wacker Chemie AG.
3
WACKER – LEADER AND INNOVATOR
IN A CHANGING ADHESIVES MARKET
WACKER is a leading supplier of vinyl
acetate-based polymer dispersions
for waterborne adhesives. If there is
one thing that describes WACKER
today, it is ‘future-focused’.
The permanently changing and ever
challenging needs of the market drive
the adhesive formulation industry and
the manufacturing industries it
supplies. Therefore, we continuously
develop and revise our product range
to reflect present and future market
needs, the foremost of which are
greater efficiency, flexibility and
compliance with consumer health
and environmental concerns.
4
A Tradition of Innovation
As early as the 1950s, WACKER scientists worked on polymer binders and by
the mid 1960s, successfully developed
vinyl actetate-ethylene copolymer (VAE)
dispersions. Since then, WACKER has
never stopped refining and improving its
VAE technology. As a result, WACKER
has continued to set the benchmark in
copolymer dispersions. WACKER
reinvests approximately four percent of
sales revenue into R&D across the company. Over the past four years, WACKER
has applied for patents on 528 inventions
resulting in a patent portfolio of 5,000
patents already granted and another
2,900 patents pending.
Broad Range of Products and
Solutions
WACKER’s polymers business line specia­
lizes in dispersions based on vinyl acetateethylene co- and terpolymers (VAE) and
polyvinyl acetate homopoly­mers (PVAc).
Today the WACKER VINNAPAS® portfolio
caters to the needs of adhesives suppliers to the paper and packaging, wood
and wood-based materials, flooring and
construction, pressure-sensitive paper
labels as well as tapes and automotive
industries. Such diverse application
requirements call for a clearly differentiated and adapted product portfolio. Our
VINNAPAS® product range offers adhesive dispersions designed to fulfill this
demand. To highlight our cutting-edge
products and latest innovations, we have
introduced VINNAPAS® Plus.
Global Expertise with Local Focus
We also give our customers the benefits
of working with a global network that
spans all key economic regions.
WACKER is present with some 100
subsidaries and sales offices, and the
WACKER POLYMERS business line runs
nine technical centers and five manfacturing plants across Europe, the Americas
and the Asia-Pacific region. Although
global in scope, we are local in focus with
an in-depth understanding of local market
needs and an emphasis on close relationships with our customers.
A Dedication to Partnership and
Knowledge-Sharing
In accordance with our commitment to
support the industry and our customers,
we established the WACKER ACADEMY.
This pioneering institution helps disseminate the latest ideas and technologies to
our employees and industry colleagues
through market-specific product training
and interdisciplinary seminars.
Dispersions from WACKER:
Your Competitive Advantage
•M
arket and technology leader in VAE for
adhesives
• World-class production sites near your
market
• Partner for innovation and competitive
advantage
• Local technical services for customized
support
We also offer technical centers in all key
regions. These laboratories are designed
to assist customers with their applications
and product modifications as well as in
developing new systems and formulations.
5
VAE – The Technology Defining
Today and Shaping Tomorrow
WACKER developed VAE technology
in the mid-60s and began industrial
scale production in 1966. Today,
WACKER still pioneers the technology’s development and is responsible
for one of the largest share of global
VAE production.
The High-Performance Choice
Vinyl acetate-ethylene (VAE) technology is
increasingly replacing other technologies
due to the continuous refinement of its
core benefits, which include high adhesion, broad formulation flexibility, high
setting speed and excellent cost-in-use.
Recent developments in the VINNAPAS®
range have extended its applicability
beyond the traditional paper and packaging, wood working, flooring and construction markets to new markets, such as
pressure-sensitive labeling and automotive adhesives.
The VINNAPAS® range offers a broad
selection of products to enable adhesives
manufacturers to formulate the right balance of cost and performance for their
end-customer’s adhesive application.
Designed with Market-Leading Insight
Due to their copolymer composition, vinyl
acetate-ethylene copolymer dispersions
enable the formulation of adhesives with
low migration potential and reduce or
avoid the need for a film-forming agent.
VINNAPAS® dispersions are stabilized
with colloid systems and/or surfactant
systems. The most common colloid
system used in adhesive applications is
poly(vinyl alcohol), a large water-soluble
molecule. It provides the optimum
rheology for a wide range of adhesive
applications, e.g. paper and packaging
applications.
6
Surfactant stabilized dispersions typically
show higher shear thinning than PVOH
stabilized dispersions. Their advantages
include better adhesion to plastics,
clearer films, higher water resistance
and good spray­ability.
Superior Properties Enabling
Long-Lasting Adhesives
VINNAPAS® VAE dispersions feature an
excellent adhesion and cohesion balance
as well as high degrees of wet tack. In
addition, they bond to a wide variety of
substrates. Specific VINNAPAS® products
also offer the advantage of being suitable
for both roller applications and the nozzle
technology that is replacing the roller
technology in many markets.
Environmental and Health Impact
All of our VINNAPAS® dispersions for
the adhesives market are water-based,
and produced without organic solvents
or plasticizers. Furthermore, APEO
surfactants are not used as stabilizers
in the adhesive dispersion range. These
characteristics put them in line with evertightening consumer health legislation,
especially for food packaging, – in this
sector, the migration of constituents from
packaging materials into food is under
intense scrutiny.
VINNAPAS® VAE Dispersion Key Benefits
•F
uture-proof technology based on vinyl
­acetate monomer and ethylene feedstocks
• Heat resistance, high degrees of wet tack,
fast setting speed
• No need for plasticizer in the formulation,
thus allowing adhesives with low migration
potential
7
OUR VISION IS TO BRING THE BEST
OF VAE TECHNOLOGY TO ADHESIVES
MANUFACTURERS AROUND THE GLOBE
The future belongs to more efficient,
competitive and environmentally
friendly adhesives – and that is exactly
what WACKER enables its customers
around the world to deliver.
8
Enhancing the Adhesives Industry
WACKER offers a product range that
includes suitable binders to support our
customers so that their formulations can
comply with the specific regulations for
their target applications. Furthermore, it
enables differentiated performance and,
in most cases, cost-in-use advantages.
As a market and technology leader for
VAE in adhesives, we continue to innovate and develop our product portfolio
always with current and future demands
in mind.
Supporting Industry Growth Through
Product Innovations and Local Support
WACKER is present worldwide. Not only
do we have a long-established presence
in Europe and North America, we are
also helping to accelerate market development in high-growth markets such as
Brazil, Russia, India and China. One
simple but invaluable advantage of our
locations is that we can ensure rapid
and efficient delivery. Everywhere
WACKER operates, we complement our
market experience and leadership with a
tradition for being a hands-on innovation
partner. We are one of the most researchintensive chemical companies in the
world, with an R&D investment dedicated
to maintaining both our innovative lead
and that of our customers.
We complement our research with a dedication to customer support. Our unique
technical centers are a prime example,
providing locally-based, globally networked, cutting-edge laboratories that
support customers by modifying products
to their specifications, testing different
systems or developing new formulations.
Expanding VAE Technology
into New Fields
As we enhance the capabilities of VAE
technology, we increase its potential
usage in other fields. VAE dispersions
offer numerous performance and cost
advantages over other monomer-based
technologies, which is why they are being
increasingly adopted in new areas such
as the automotive or PSA industry.
Our Commitment to Your Business
•T
o add value to the adhesives industry
through product innovation and best-inclass dispersions
• To expand our global presence with strong
local services
• To expand VAE technology into new application fields
• To support our customers’ development
through technical centers and the
WACKER ACADEMY
9
10
VINNAPAS ®
Two Value Classes
– Only First-Class Products
Our VINNAPAS® VAE and PVAc
dispersions are specifically designed
to address the changing needs of
the modern adhesives manufacturer
and end-user, together with overall
market trends.
Easier Product Selection
and Differentiation
In order to facilitate our customers’
product selection process, we classify
all our VINNAPAS® dispersions into two
value classes: VINNAPAS® Standard and
VINNAPAS® Plus. By doing so, we can
offer a transparent product portfolio,
in which we not only show the chemical
properties of our dispersions, but also
describe their benefits in the recommended applications. Adhesives formulators can now quickly identify the product
that best meets their needs in terms of
performance and application.
VINNAPAS® Standard Products
• The benchmark in proven products
• Consistent high quality
• Backed by over 70 years experience in
vinyl acetate-based dispersion technology
• Products offer properties including adhesion,
heat resistance, bonding on a wide range
of different substrates, fast setting speed,
high wet tack, reliable machinability, and a
broad formulation latitude
VINNAPAS® Standard dispersions set the
industry benchmark in product quality,
performance and reliability.
VINNAPAS® Plus Products
+ Completes the overall VINNAPAS® portfolio
and includes products for high-end applications to meet high-end expectations
+ Products outperform basic properties,
offering e.g. excellent adhesion on difficult
substrates or very high setting speed
+ Exceptional properties and performance
enable adhesives manufacturers to provide
solutions for challenging applications
While our VINNAPAS® Standard grades
are proven benchmarks covering a
wide range of adhesive applications,
VINNAPAS® Plus dispersions are
designed to meet the latest trends and
to be used to formulate high-end adhesives. Between them, the two classes
offer the ideal solution for the individual
needs of adhesive formulation.
VINNAPAS® Plus dispersions are
selected cutting-edge solutions for
more advanced, high-end applications.
11
VINNAPAS ® Applications
Wide-Ranging Benefits for Multiple Industries
Paper and
Packaging
12
Wood and
Wood-Based Materials
Flooring and
Construction
Automotive
Pressure-Sensitive
Paper Labels
13
Paper and Packaging
High Performance for Safe and Secure Adhesion
VAE-based VINNAPAS® dispersions
for the adhesives market offer futurefocused advantages including costin-use benefits and high performance
for paper and packaging applications.
14
Safe and Secure Adhesion
Whether for carton manufacturing or
paper and film laminating applications,
VINNAPAS® VAE and PVAc dispersions
from WACKER offer the versatility and
specific attributes necessary to build an
entire product line of adhesives for the
packaging industry. Our product range
is typically characterized by high setting
speeds, adequate rheological properties
and includes low Tg VAE dispersions.
These VAE copolymers can be used
without solvents or plasticizers and
can be formulated in a way that they
achieve safe and secure adhesion
required in packaging food and manu­
factured goods.
More Competitive Advantages
With VINNAPAS® VAE and PVAc polymer
dispersions, WACKER offers a wide
range of quality products. Specifically
designed to have the adhesion/cohesion
balance, viscosity and solids you require,
our products provide competitive advantages for developing paper and packaging adhesives. Adequate rheological
properties are needed to ensure adhesives run cleanly at high speeds for the
variety of application technologies used.
Multiple benefits for
a broad array of applications
VINNAPAS® Product Benefits
VINNAPAS® Standard
Paper and Packaging
VAE Technology
• Broad adhesion and heat
resistance spectrum
• Bonding on a wide range of
different substrates
• High setting speed
• Reliable, clean machinability
• Broad formulation latitude
• Compliant with food contact regulations
Your Product Benefits
in Paper and Packaging
VINNAPAS® Plus
Paper and Packaging
VAE Technology
+ Excellent adhesion
on low energy substrates
like PET or PS
+ Very high setting speed
+ Excellent adhesion promotion
+ Outstanding nozzle compatibility
Please note: The benefits stated above are a summary of
those possible. Not every individual product can fulfill all the
benefits stated.
Applications
• Paper and cardboard packaging
• Case and carton packaging
• Film to board lamination
• Tube winding and honeycomb
• Envelopes
• Bags
• Folded boxes
• Bookbinding
• Cigarette manufacturing
15
Enhancing adhesion across the
paper and packaging industry
With VINNAPAS® dispersions,
WACKER ensures first-rate adhesion
for a wide range of paper and
packaging products.
VINNAPAS® PVAc homopolymers and
VAE copolymers are especially suitable
for formulating paper and packaging
adhesives due to a range of properties
that include: strong adhesion on cellulosic
surfaces paired with excellent heat resistance, high setting speeds and high formulation versatility. Typical applications
are folded boxes, paper bags, paper
lamination, tube winding, and bookbinding.
High Adhesion
The excellent adhesiveness of VINNAPAS®
VAE dispersions makes them an ideal
base for adhesives for a variety of difficult
surfaces within paper and packaging.
Examples of these include envelope
windows, folded boxes or film lamination
on paper. VINNAPAS® EP 8010, with
its especially broad adhesion profile
combined with excellent heat resist­
ance, is particularly advantageous in
this area.
Machinability
VINNAPAS® VAE dispersions are suited
to a broad range of paper and packaging
adhesives for all types of application
technologies. VINNAPAS® EP 441 is
especially versatile due its compatibility
with both roller and nozzle technology.
Food Safety
Thanks to their copolymer composition,
VAE dispersions enable the formulation
of plasticizer-free paper and packaging
adhesives with low migration potential
– supporting our customers so they can
comply with European legislation for food
contact materials.
16
VINNAPAS® EP 441 demonstrates a good adhesion/cohesion balance and cleanability, a high
setting speed, enhanced machine processing
and excellent nozzle application performance.
Envelopes
The styles and uses of envelopes have
grown dramatically from just paper to
include other specialized substrates. With
such materials, VINNAPAS® dispersions
are vital to manufacturing envelopes and
making sure that they stay together.
Bags
VINNAPAS® VAE dispersions offer adhesives manufacturers the necessary balance of setting speed, adhesion, heat
resistance and strength for complex multi
wall bags.
Bookbinding
VINNAPAS® dispersions offer the balance
of adhesive and cohesive strength necessary, along with great flexibility and required rheological properties.
Folded boxes
VINNAPAS® dispersions offer the strong
adhesion/cohesion balance, low temperature flexibility, good wetting and setting
speed necessary to make these packaging applications possible.
17
Paper and Packaging – product overview
VINNAPAS ®
VINNAPAS® Product
Grade
Polymer
base1
VINNAPAS® Products PVAc Technology
VINNAPAS® DP 500
VAc
50 ± 2
35,000 ± 5,000
4.5 – 5.5
33
PVOH
Very low sedimentation, excellent plasticizer response
•
• • •
• •
•
•••
VINNAPAS® DP 600
VAc
60 ± 2
35,000 ± 6,000
4.0 – 5.5
33
PVOH
Very low sedimentation, excellent plasticizer response
•
• • •
• •
•
•••
VINNAPAS® M 50300
VAc
50
1,000 ± 300
4.0 – 5.0
35
PVOH / ST
Very low sedimentation, excellent plasticizer response
•
• • •
• •
•
••
VINNAPAS® Products VAE Technology
VINNAPAS® EP 1
VAc-E
50 ± 1
9,000 ± 3,000
4.0 – 5.0
1
PVOH / ST
All-around binder with good adhesion spectrum
• •
• •
•
•
•
VINNAPAS® EP 11
VAc-E
50
5,000 ± 1,000
4.0 – 5.0
3
PVOH
Specially designed for cigarette/tipping applications
• •
• •
• •
•
••
VINNAPAS® EP 14
VAc-E
55
5,500 ± 1,500
4.0 – 5.0
3
PVOH
All-around binder
• •
• •
• •
• •
••
VINNAPAS® EP 24
VAc-E
57
12,000 ± 3,000
4.0 – 5.0
3
PVOH
High viscosity all-around binder
• •
• •
• •
• •
••
VINNAPAS® EP 400
VAc-E
55
2,400 ± 400
4.0 – 5.0
5
PVOH
All-around binder
• •
• •
• •
• •
••
VINNAPAS® EP 401
VAc-E
55
2,500 ± 800
4.0 – 5.0
-7
PVOH
VINNAPAS® EP 441
VAc-E
55
approx. 4,000
4.0 – 5.0
5
PVOH
High performing all-around binder for a wide range of high throughput applications
• •
• •
• • •
• • •
•••
All-around binder with excellent nozzle machinability
• •
• •
• •
• • •
••
VINNAPAS® EPN 865
VAc-E
56
2,500 ± 1,500
4.0 – 5.0
20
PVOH
Low-blocking surface for e.g. wall covering
•
• •
• •
•
••
VINNAPAS® EP 8010
VAc-E
60
approx. 6,000
4.0 – 5.0
-10
PVOH / ST
Specially designed for difficult-to-bond substrates
• • •
• •
• • •
•
••
VINNAPAS® EAF 68
VAc-E-A
60 ± 2
7,000 ± 2,500
4.0 – 5.0
-35
ST
Excellent adhesion promoter for VINNAPAS® VAE grades
• • •
n.a.
n.a.
n.a.
n.a.
1V
Ac = vinyl acetate
A = acrylic ester
E =ethylene
18
Technical Data1
Stabilization System
Performance Attributes
Solids content
Viscosity
pH value
Glass transition
Protective
Product benefit
Overall
Cohesion
Setting
Nozzle
Clean± 1% (DIN EN
Brookfield
(ISO 976)
temperature
colloid /
adhesion
& Heat
behavior
machin-
ability
ISO 3251)
RVT at 23 °C
Tg (DSC)
emulsifier
spectrum
resistance
ability
(residue after
20 rpm (ISO
approx. [˚C]
system2,3
drying) [%]
2555) [mPa·s]
2P
VOH = poly(vinyl alcohol)
ST = surfactant
3A
ll products are produced
without APEO surfactants
Legend for performance attributes
• • • excellent • • high • medium
n.a. = not applicable
19
Wood and Wood-Based Materials
Exceptional Properties for Improved Functionality
Whether they are used for gluing wood
for furniture, veneer, wood flooring,
doors and windows or laminating
wood with either films or coated paper,
VINNAPAS® dispersions comprise
an extraordinary range of properties,
ultimately improve the functionality
and performance of the end-product.
20
Properties for Success
Performance generally depends on the
product, application and formulation of
the adhesive. With VINNAPAS® dispersions, WACKER offers a broad range of
products for wood and furniture adhesives that are designed to perform to
the highest standards. Their outstanding
properties, including water, heat and
creep resistance, contribute to high performance solutions for wood glues and
adhesives used for wood lamination with
foils, veneer or impregnated papers.
Strong and Durable
Today, we offer a diverse product port­
folio with binders providing strong and
durable bonding for the formulation of
tailored wood adhesives and industrial
wood-processing adhesives.
Diverse Products
for More Durable Bonding
VINNAPAS® Product Benefits
VINNAPAS® Standard
Wood and
Wood-Based Materials
Wood adhesives D2 to D4
• Balanced overall properties
meet the requirements of
either D2 or D3 DIN EN 204 standards
• Excellent heat resistance
• Fast setting speed
VINNAPAS® Plus
Wood and
Wood-Based Materials
Wood adhesives D2 to D4
+ High performance meets
the requirements of D4
according to DIN EN 204
+ DPX Technology
- No hardener required
- pH value of 5 – 6
- Ultra low formaldehyde level of < 5 ppm
- Discoloration-free
VINNAPAS® Standard
Wood and
Wood-Based Materials
Vinyl, foil and paper lamination
• Good overall properties
especially for impregnated
paper or PVC lamination
• Excellent adhesion to PVC foils
for wet lamination
• Can be used alone for wet lamination
Your Product Benefits
in Wood and WoodBased Materials
VINNAPAS® Plus
Wood and
Wood-Based Materials
Vinyl, foil and paper lamination
+ Excellent adhesion on
difficult substrates
+ Very high setting speed
Please note: The benefits stated above are a summary of
those possible. Not every individual product can fulfill all the
benefits stated.
Applications
• Wood adhesives D2 to D4
• Vinyl, foil and paper lamination
21
High Performance Solutions
for Wood Adhesion
From assembly to foil lamination,
our extensive VINNAPAS® portfolio
for wood adhesive products ensures
that we are able to provide solutions
tailored to your adhesion needs.
Wood Adhesives D2 to D4
High-performance PVAc dispersions
ensure reliable, water resistant adhesion.
They offer performance-oriented solutions
for humid to damp-area applications (e.g.
basements and bathrooms) as well as for
exterior applications with direct water
contact (e.g. windows). Based on 70
years of expertise and development,
WACKER’s dispersions have water resistance levels that can be adjusted to match
the specific application areas of the
wood-based materials. For example,
the new VINNAPAS® DPX 271 dispersion,
a water resistant and ultra low formaldehyde binder, enables discoloration-free
bonding of sensitive types of wood.
22
Vinyl, Foil and Paper Lamination
Their good adhesion to impregnated
paper, PVC and PP foils enables
VINNAPAS® VAE dispersions to be
used for decorative foil wet lamination
on chipboards, MDFs and hardboards.
In some blends such as polyurethane
dispersions, VINNAPAS® VAE dispersions
increase the green strength of the bond
and yield adhesives for 3D vacuum forming. This provides good adhesion to vinyl
foils, wood veneer and wooden substrates.
23
WOOD AND WOOD-BASED MATERIALS – product overview
VINNAPAS ®
VINNAPAS® Product
Grade
Polymer
base1
VINNAPAS® Products PVAc Technology
VINNAPAS® DP 500
VAc
Technical Data1
Solids content
± 1% (DIN EN
ISO 3251)
(residue after
drying) [%]
Stabilization System
Performance Attributes
Viscosity
pH value
Glass transition
Protective
Product benefitWater
HeatWood
SettingWood
Brookfield
(ISO 976)
temperature
colloid /
resistance
resistance
discolor-
behavior
to foil
RVT at 23 °C
Tg (DSC)
emulsifier
(D2, D3, D4)
(WATT91 /
ation
lamination
20 rpm (ISO
approx. [˚C]
system2,3
DIN EN
2555) [mPa·s]
14257)
50 ± 2
35,000 ± 5,000
4.5 – 5.5
33
PVOH
Very low sedimentation
D2
• •
no
• • •
•
VINNAPAS® DP 600
VAc
60 ± 2
35,000 ± 6,000
4.0 – 5.5
33
PVOH
Very low sedimentation
D2
• •
no
• • •
•
VINNAPAS® H 65
VAc
65
30,000 ± 10,000
4.0 – 5.0
40
PVOH
High setting speed, edge lamination
D2
• •
no
• • •
••
VINNAPAS® DPX 271
VAc
46 ± 2
approx. 10,000
approx. 5.0
30
PVOH
Ultra low formaldehyde D3 1K, discoloration-free
D3
• •
no
• • •
n.a.
VINNAPAS® DPN 15
VAc
52
15,000 ± 3,000
2.5 – 3.5
28
PVOH
All-around D3 1K binder
D3
• • •
yes
• • •
n.a.
VINNAPAS® DPN 16
VAc
52 ± 2
12,000 ± 2,000
2.5 – 3.5
28
PVOH
All-around D3 1K binder, reduced discoloration
D3
• • •
reduced
• • •
n.a.
VINNAPAS® DPN 17
VAc
48
11,000 ± 2,000
2.5 – 3.5
28
PVOH
All-around D3 1K binder, longer open time
D3
• • •
yes
• • •
n.a.
VINNAPAS® DPN 47
VAc
50 ± 2
18,000 ± 4,000
4.5 – 5.5
19
PVOH
D4 2K binder
D4
• • •
yes
• • •
n.a.
when
n.a.
•
no
• •
•••
when
n.a.
•
no
• •
•••
when
n.a.
•
no
• •
•••
when
n.a.
•
no
• •
•••
when
n.a.
•
no
• •
•••
n.a.
•
no
• •
•••
VINNAPAS® Products VAE Technology
VINNAPAS® EP 1
VAc-E
50 ± 1
9,000 ± 3,000
4.0 – 5.0
1
PVOH / ST
VINNAPAS® EP 14
VAc-E
55
5,500 ± 1,500
4.0 – 5.0
3
PVOH
VINNAPAS® EP 17
VAc-E
60
3,800 ± 1,000
4.0 – 5.0
3
PVOH / ST
VINNAPAS® EP 400
VAc-E
55
2,400 ± 400
4.0 – 5.0
5
PVOH
VINNAPAS® EP 441
VAc-E
55
approx. 4,000
4.0 – 5.0
5
PVOH
VINNAPAS® EP 8010
VAc-E
60
approx. 6,000
4.0 – 5.0
-10
PVOH / ST
1V
Ac = vinyl acetate
A = acrylic ester
E =ethylene
24
2P
VOH = poly(vinyl alcohol)
ST = surfactant
3 All products are produced
without APEO surfactants
Binder for film to board lamination, higher green strength
used as blending component in PU-based adhesives
Binder for film to board lamination, higher green strength
used as blending component in PU-based adhesives
Binder for film to board lamination, higher green strength
used as blending component in PU-based adhesives
Binder for film to board lamination, higher green strength
used as blending component in PU-based adhesives
Binder for film to board lamination, higher green strength
used as blending component in PU-based adhesives
Specially designed for difficult-to-bond substrates
Legend for performance attributes
• • • excellent • • high • medium
n.a. = not applicable
25
Flooring and Construction
High on Bonding
VINNAPAS® dispersions are ideal for
formulating EC1-compliant dispersion
adhesives for flooring. They are highly
valued in bonding PVC, rubber, linoleum, polyolefin, cork and textile
floor coverings.
26
Textile Flooring and Elastic Covering
Textile flooring and elastic coverings
should be attractive, as well as fulfill
functional requirements. Regardless if it
is for carpets, cork, PVC flooring, or for
office or residential applications, today’s
customers want products that are lowemission, pollutant-free, easy to clean,
robust and long-lasting. VINNAPAS®
dispersions support our customers to
comply with regulations and labels such
as EC1. They have high initial tack with
outstanding cohesion and the resultant
dimensional stability when bonding
elastic floor coverings.
Wooden Flooring
Wooden floors are surfaces with a
natural flair and attractive appearance,
but choosing the right wood-flooring
adhesives is essential. Wood-flooring
adhesives formulated with VINNAPAS®
dispersions feature a variety of advantages. Suitable for many different types
of wood and substrates, wood-flooring
adhesives formulated with VINNAPAS®
produce a perfect and stable long-term
bond. These water-based dispersions
exhibit high cohesion values paired with
good corrective possibilities.
We cater to all your
surface adhesion needs
VINNAPAS® Product Benefits
VINNAPAS® Standard
Flooring and Construction
PVAC and VAE Technology
• Formulation compatibility
• Long-lasting bond
VINNAPAS® Plus
Flooring and Construction
VAE Technology
+ Strong adhesion to various
substrates
+ High cohesion
+ Outstanding workability
+ Excellent dimensional stability of bonded
elastic floor coverings
Your Product Benefits
in Flooring and
Construction
Please note: The benefits stated above are a summary of
those possible. Not every individual product can fulfill all the
benefits stated.
Applications
• Wood flooring
• Textile flooring and elastic coverings
– PVC
– Rubber
– Linoleum
– Polyolefin
– Cork
– Textile
27
Flooring and construction – product overview
VINNAPAS ®
VINNAPAS® Product
Technical Data1
Stabilization System
Performance Attributes
Grade
Polymer
Solids content
Viscosity
pH value
Glass transition
Protective
Product benefitWorkability
Overall
Cohesion / SettingWater
base1
± 1% (DIN EN
Brookfield
(ISO 976)
temperature
colloid /
adhesion
Heat
behavior
resistance
ISO 3251)
RVT at 23 °C
Tg (DSC)
emulsifier
spectrum
resistance
(residue after
20 rpm (ISO
approx. [˚C]
system2,3
drying) [%]
2555) [mPa·s]
VINNAPAS® Products PVAc Technology
VINNAPAS® DP 500
VAc
50 ± 2
35,000 ± 5,000
4.5 – 5.5
33
PVOH
Very low sedimentation, excellent plasticizer response, •
•
• • •
• •
••
suitable for parquet adhesives
VINNAPAS® DP 600
VAc
60 ± 2
35,000 ± 6,000
4.0 – 5.5
33
PVOH
Very low sedimentation, excellent plasticizer response, •
•
• • •
• •
••
suitable for parquet adhesives
VINNAPAS® Products VAE Technology
VINNAPAS® EP 11
VAc-E
50
5,000 ± 1,000
4.0 – 5.0
3
PVOH
Suitable for parquet adhesives
•
• •
• •
• •
••
VINNAPAS® EP 14
VAc-E
55
5,500 ± 1,500
4.0 – 5.0
3
PVOH
Suitable for parquet adhesives
•
• •
• •
• •
••
VINNAPAS® EP 17
VAc-E
60
3,800 ± 1,000
4.0 – 5.0
3
PVOH / ST
Suitable for parquet adhesives
•
• •
• •
• •
••
VINNAPAS® EP 400
VAc-E
55
2,400 ± 400
4.0 – 5.0
5
PVOH
Suitable for parquet adhesives
•
• •
• •
• •
••
VINNAPAS® EP 441
VAc-E
55
approx. 4,000
4.0 – 5.0
5
PVOH
Suitable for parquet adhesives
•
• •
• •
• •
••
High performing binder for adhesives for flexible floor coverings
such as textile, PVC, and linoleum
High performing binder for adhesives for flexible floor coverings
such as textile, PVC, and linoleum
• • •
•••
• • •
• • •
••
• • •
•••
• • •
• • •
••
VINNAPAS® EAF 67
VAc-E-A
60 ± 2
7,000 ± 2,500
4.0 – 5.0
-35
ST
VINNAPAS® EAF 68
VAc-E-A
60 ± 2
7,000 ± 2,500
4.0 – 5.0
-35
ST
1V
Ac = vinyl acetate
A = acrylic ester
E =ethylene
28
2P
VOH = poly(vinyl alcohol)
ST = surfactant
3A
ll products are produced
without APEO surfactants
Legend for performance attributes
• • • excellent • • high • medium
29
Automotive
VAE Technology for Reliability
VINNAPAS® VAE dispersions are well
designed for a variety of car interiors.
They are used in adhesives for door
paneling, headliners, parcel shelves
and trunks.
30
High Compatibility and Performance
for Automotives
The VINNAPAS® solution for the auto­
motive industry shows excellent compatibility with polyurethane dispersions and
water dispersible polyurethane hardeners
after adjusting the pH of the VINNAPAS®
dispersion.
Applications
• Door paneling
• Headliners
• Parcel shelves
• Trunks
Pressure-Sensitive Paper Labels
Versatile with Broad Compatibility
Specific VINNAPAS® dispersions are
used for the formulation of pressuresensitive adhesives (PSA) either by
themselves or in blends with acrylates.
VAE as Formulation Lever for PSA
VINNAPAS® dispersions are compatible
with many other additives which makes
designing the desired level of adhesion,
rheology, and dry film properties possible.
It also makes them well suited for applications involving repositionable decals,
labels and tapes.
Applications
• Repositionable paper labels
• Permanent paper labels
31
WACKER IN western europe,
russia and the middle east
32
WACKER in Europe
The company’s headquarters is based
in Munich, Germany and includes administrative and sales offices. WACKER’s
corporate research facility is also based
in Munich where it works in close cooperation with our R&D and application labs
in nearby Burghausen. Burghausen is
also home to the WACKER ACADEMY’s
head office.
WACKER POLYMERS’s European production sites are in Burghausen and
Cologne. These sites produce polymer
dispersions and powders for use in
the adhesives, coatings, construction,
and engineered fabrics industries. The
German plants ship products all around
the world with a primary focus on the
European, CIS and Middle East/African
markets.
Like all WACKER sites, Burghausen
and Cologne observe global chemical
industry Responsible Care® guidelines
and boast a comprehensive quality &
safety program.
WACKER in CIS
The CIS (Commonwealth of Independent
States) headquarters is based in Moscow, Russia. The facility houses administrative and sales offices as well as application labs and a WACKER ACADEMY
center.
WACKER in the Middle East/Africa
The Middle East/African headquarters is
based in Dubai, U.A.E. The Dubai facilities house administrative and sales offices as well as application labs and a
WACKER ACADEMY center.
33
Total product overview
VINNAPAS ®
VINNAPAS ®
VINNAPAS® Product
Grade
Polymer
base1
VINNAPAS® Products PVAc Technology
VINNAPAS® DP 500
VAc
Technical Data1
Solids content
Viscosity
pH value
Glass transition
± 1% (DIN EN
Brookfield
(ISO 976)
temperature
ISO 3251)
RVT at 23 °C
Tg (DSC)
(residue after
20 rpm (ISO
approx. [˚C]
drying) [%]
2555) [mPa·s]
Stabilization System
Protective
colloid /
emulsifier
system2,3
50 ± 2
35,000 ± 5,000
4.5 – 5.5
33
PVOH
Very low sedimentation, excellent plasticizer response
VINNAPAS® DP 600
VAc
60 ± 2
35,000 ± 6,000
4.0 – 5.5
33
PVOH
Very low sedimentation, excellent plasticizer response
VINNAPAS® Product
Application
AdhesivesAdhesivesAdhesivesAdhesivesAdhesives
for paper and
for wood
for foil
for flooring
for pressure
packaging
to wood
to wood
sensitive paper
laminationlamination
labels /
Automotive
VINNAPAS® Products PVAc technology
VINNAPAS® DP 500
•
•
•
•
VINNAPAS® DP 600
•
•
•
•
VINNAPAS® H 65
VAc
65
30,000 ± 10,000
4.0 – 5.0
40
PVOH
High setting speed, especially suitable for edge lamination
VINNAPAS® H 65
VINNAPAS® M 50300
VAc
50
1,000 ± 300
4.0 – 5.0
35
PVOH / ST
Very low sedimentation, excellent plasticizer response
VINNAPAS® M 50300
VINNAPAS® DPX 271
VAc
46 ± 2
approx. 10,000
approx. 5.0
30
PVOHUltra low formaldehyde D3 1K, discoloration-free
VINNAPAS® DPX 271
•
VINNAPAS® DPN 15
VAc
52
15,000 ± 3,000
2.5 – 3.5
28
PVOH
All-around D3 1K binder
VINNAPAS® DPN 15
•
VINNAPAS® DPN 16
VAc
52 ± 2
12,000 ± 2,000
2.5 – 3.5
28
PVOH
All-around D3 1K binder, reduced discoloration
VINNAPAS® DPN 16
•
VINNAPAS® DPN 17
VAc
48
11,000 ± 2,000
2.5 – 3.5
28
PVOH
All-around D3 1K binder, longer open time
VINNAPAS® DPN 17
•
VINNAPAS® DPN 47
VAc
50 ± 2
18,000 ± 4,000
4.5 – 5.5
19
PVOH
D4 2K binder
VINNAPAS® DPN 47
•
VINNAPAS® Products VAE Technology
VINNAPAS® EP 1
VAc-E
50 ± 1
9,000 ± 3,000
4.0 – 5.0
1
PVOH / ST
All-around binder with good adhesion spectrum
VINNAPAS® Products VAE technology
VINNAPAS® EP 1
•
VINNAPAS® EP 11
VAc-E
50
5,000 ± 1,000
4.0 – 5.0
3
PVOH
Specially designed for cigarette/tipping applications
VINNAPAS® EP 11
•
•
VINNAPAS® EP 14
VAc-E
55
5,500 ± 1,500
4.0 – 5.0
3
PVOH
All-around binder
VINNAPAS® EP 14
•
•
•
VINNAPAS® EP 17
VAc-E
60
3,800 ± 1,000
4.0 – 5.0
3
PVOH / ST
Binder for film to board lamination
VINNAPAS® EP 17
•
•
VINNAPAS® EP 24
VAc-E
57
12,000 ± 3,000
4.0 – 5.0
3
PVOH
High viscosity all-around binder
VINNAPAS® EP 24
•
VINNAPAS® EP 400
VAc-E
55
2,400 ± 400
4.0 – 5.0
5
PVOH
All-around binder
VINNAPAS® EP 400
•
•
•
VINNAPAS® EP 401
VAc-E
55
2,500 ± 800
4.0 – 5.0
-7
PVOH
High performing all-around binder for a wide range of high throughput applications
VINNAPAS® EP 401
•
VINNAPAS® EP 441
VAc-E
55
approx. 4,000
4.0 – 5.0
5
PVOH
All-around binder with excellent nozzle machinability
VINNAPAS® EP 441
•
•
•
VINNAPAS® EPN 865
VAc-E
56
2,500 ± 1,500
4.0 – 5.0
20
PVOH
Low-blocking surface for e.g. wall covering
VINNAPAS® EPN 865
•
VINNAPAS® EP 8010
VAc-E
60
approx. 6,000
4.0 – 5.0
-10
PVOH / ST
Specially designed for difficult-to-bond substrates
VINNAPAS® EP 8010
•
High performing binder for difficult-to-bond substrates, e.g. flexible floor coverings;
excellent adhesion promoter for paper and packaging applications
High performing binder for difficult-to-bond substrates, e.g. flexible floor coverings;
excellent adhesion promoter for paper and packaging applications
VINNAPAS® EAF 67
•
•
•
VINNAPAS® EAF 68
•
•
•
VINNAPAS® EAF 67
VAc-E-A
60 ± 2
7,000 ± 2,500
4.0 – 5.0
-35
ST
VINNAPAS® EAF 68
VAc-E-A
60 ± 2
7,000 ± 2,500
4.0 – 5.0
-35
ST
1V
Ac = vinyl acetate
A = acrylic ester
E =ethylene
34
Product benefit
2P
VOH = poly(vinyl alcohol)
ST = surfactant
3 All products are produced
without APEO surfactants
35
•
•
•
•
•
•
EXPERTISE
ExpErtisE AND
and SERVICE
sErvicE NETWORK
nEtwork
ON
on FIVE
FivE CONTINENTS
continEnts
• Sales and production sites, plus 20 technical
centers, ensure our local service presence
• sales and production sites, plus 20 technical
worldwide.
centers, ensure you a local presence worldwide.
WACKER is one of the world’s leading
WACKER is one of the world’s leading
and most research-intensive chemical
and most research-intensive chemical
companies. In 2010, its sales totaled
companies, with total sales of €4.91 billion.
€4.75 billion. Products range from siliProducts range from silicones, binders
cones, binders and polymeric additives
and polymer additives for diverse industrial
for diverse industrial sectors to bioengisectors to bio-engineered pharmaceutical
neered pharmaceutical actives and hyperactives and hyperpure silicon for
pure silicon for semiconductor and solar
semiconductor and solar applications. As
applications. As a technology leader
a technology leader focusing on sustainfocusing on sustainability, WACKER
ability, WACKER promotes products and
promotes products and ideas that offer
ideas that offer a high value-added
high value-added potential to ensure
potential to ensure that current and future
that current and future generations enjoy
generations enjoy a better quality of life
a better quality of life based on energy
based on energy efficiency and protection
efficiency and protection of the climate
of the climate and environment. Spanning
and environment.
All figures are for 2010.
all figures are based on fiscal 2011.
Spanning the globe via five business
the globe with five business divisions,
divisions, 26 production sites and over
operating 25 production sites, WACKER is
100 subsidiaries and sales offices, we
currently active in over 100 countries. The
have established a presence in all key
Group maintains subsidiaries and sales
economic regions and growth markets.
offices in 29 countries across Europe, the
With a workforce some 16,300 strong,
Americas and Asia – including a solidly
WACKER sees itself as a reliable innovaestablished presence in China. With a
tion partner that develops trailblazing
workforce of 17,200, WACKER sees itself
solutions for, and in collaboration with,
as a reliable innovation partner that
its customers. WACKER also helps them
develops trailblazing solutions for, and in
boost their own success. Our technical
collaboration with, its customers. WACKER
centers employ local specialists, who
also helps them boost their own success.
assist customers worldwide in the develOur technical centers employ local
opment of products tailored to regional
specialists who assist customers worlddemands, supporting them during every
wide in the development of products
stage of their complex production pro-
cesses, if required. WACKER e-solutions
tailored to regional demands, supporting
are online services provided via our
them during every stage of their complex
customer portal and as integrated
production processes, if required.
process solutions. Our customers and
WACKER e-solutions are online services
business partners thus benefit from
provided via our customer portal and as
comprehensive information and reliable
integrated process solutions. Our
service to enable projects and orders to
customers and business partners thus
be handled fast, reliably and highly
benefit from comprehensive information
efficiently.
and reliable service to enable projects
Visit us anywhere, anytime around the
and orders to be handled fast, reliably
world at: www.wacker.com
and highly efficiently. Visit us anywhere,
anytime around the world at:
www.wacker.com
www.wacker.com/adhesives
www.wacker.com/vinnapas
www.wacker.com/move
OO Wacker Chemie Rus
Warschawskoye Chaussee 37a
117105 Moscow, Russia
Tel. +7 495 775 6825
Fax +7 495 775 6820
[email protected]
Wacker Chemicals Middle East FZE
Dubai Silicon Oasis
P.O. Box 341071
Dubai, U.A.E
Tel. +971 4 709-9999
Fax +971 4 709-9911
[email protected]
6869e/02.13 supersedes 6869e/05.12
Wacker Chemie AG
Hanns-Seidel-Platz 4
81737 München, Germany
Tel. +49 89 6279-0
Infoline +49 89 6279-1741
Fax +49 89 6279-1770
[email protected]
The data presented in this brochure are in accordance with the present state of our knowledge but do not absolve the user from carefully checking all supplies immediately on receipt.
We reserve the right to alter product constants within the scope of technical progress or new developments. The recommendations made in this brochure should be checked by preliminary trials because of conditions during processing over which we have no control, especially where other companies’ raw materials are also being used. The information provided by us
does not absolve the user from the obligation of investigating the possibility of infringement of third parties’ rights and, if necessary, clarifying the position. Recommendations for use do
not constitute a warranty, either express or implied, of the fitness or suitability of the product for a particular purpose.