Mortarless masonry takes center field BESSER CO. Versatile segmental retaining-wall systems show off their ability to handle two landscaping challenges n acknowledged strategy for success in team sports is having role players. These “jacks of all trades” handle whatever is asked, such as pinch running or playing any infield position, and they often get their uniforms dirty. Similarly, segmental retaining walls handle all the various landscaping designs some sites throw their way. But unlike utility infielders who get dirty sliding into second base or diving after a ground ball, they maintain a clean, attractive appearance while playing a A role within a landscaping team concept. Two recent sports-facility projects attest to segmental wall versatility. A wall in a league of its own Abner Doubleday didn’t intend outfielders to run uphill to catch fly balls when he invented baseball in the 19th century, so Lebanon Valley College of Annville, Pa., had to do something about a hillside in the middle of the site of its planned McGill Field in fall 1997. A major state highway on the other side of the hill made an earth- Segmental retaining wall units form an attractive outfield fence at Lebanon Valley College’s McGill Field in Annville, Pa. Michael Carroll of Binkley & Ober showed that the cost of the company’s SRW units would be significantly lower than cast-in-place concrete or brick alternatives. BESSER CO. sales department at masonry unit producer Binkley & Ober in East Petersburg, Pa. One major cost involved with these systems was casting footings. Looking at a segmental wall, the president saw it would be possible to have multiple retaining walls—including an attractive 9-foothigh vertical outBinkley & Ober’s marketing efforts were so successful that the architect field wall—built at a used masonry for walkways, dugouts, and even elevated bullpens. reasonable cost. The retention system essential. Versa-Lok system worked as part of a To blend in with the campus buildsite-improvement team, bringing out ings, the college president at first wantpossibilities for other site features. ed a wall made of either precast conMatching split-face units were used crete or brick, the latter donated by a for planters, walkways, dugouts, and longtime benefactor. “They were thinkeven walls for elevated bullpens inteing that was going to save them some grated into the outfield wall. Seating costs, but the costs were just astrofor 500 also has a segmental wall as a nomical,” says Michael Carroll of the veneer, and the configuration allows integration of other split-faced masonry units into the walls. The results were so positive that Derck & Edson, the landscape architect, used the system for bleachers and players’ benches at a soccer facility next to McGill Field. From dump to playing surface It’s hard to imagine a worse site than the one Johnson C. Smith University recently had prepared for a football and track facility in Charlotte, N.C. One end borders a highway and required 30 feet of cut on solid granite, and another end required 25 feet of fill on decomposing trash and alluvial soil. Landscape architects at Hayden Stanzale helped design a soil-retention system that included wick drains to soak up water, a geosynthetic drainage blanket foundation, and a 30,000square-foot retaining wall. “Segmental block systems seemed to work the best because of their ability to function flexibly and to be resistant to the problem of differential settle- Adaptable system uses interlocking components ne segmental retaining wall/fence system is turning heads in the Pacific Northwest due to its simplicity of design, ease of installation, and versatility. Designed and licensed by Fircrest, Wash.-based WestBlock Systems, GravityStone normally consists of three interlocking face, trunk, and anchor/junction components. Whether consisting of single CMUs in mechanically stabilized embankment GravityStone cell (MSE) applicaconsisting of tions or multiinterlocking face ple CMUs for block, trunk modular walls, block, and anchor/junction the system is installed in a block components. Additional trunk running bond and anchor/junction units form addipattern, and tional cells at the base of the wall, which narrows courses contoward the top, much like a dam. nect with alignment plugs. The earth-retention system can create tall walls in combination with geogrid (MSE walls) or without it (modular walls). In MSE applications, typically used when import of fill is necessary, standard face components form a single cell and combine with geogrid. The use of a single cell can reduce the geogrid requirement by as much as 70% for economy in walls 15 feet and taller. For modular cut applications, the contractor assembles face, O trunk, and anchor/junction units to form a single cell. For taller walls, extensions consisting of additional trunk and anchor/junction units form additional cells at the wall base that give the system relative depth, stabilize the soil, and eliminate the need for geogrid. A typical cell, which mainly owes its depth to the nearly 2foot-long trunk block, is 27 to 32 inches deep, compared with the typical retaining wall unit’s 12 inches. Gravel is used as structural fill. The system is designed to reduce excavation costs for cut applications because the wall structure is relatively narrow. The wall system’s soil-stabilizing attribute also gives it design flexibility on sites where further subgrade development, such as installation of utilities, occurs behind the wall. Using the benefit of the single cell in MSE applications or the modular design, the designer can create more space at the top portions of the wall in the cavity area between the wall and the embankment. Additionally, since the system allows increased geogrid spacing for MSE walls, it’s easier to install utilities between layers of geogrid in the reinforced zone of the soil. The concrete producer can cast the units efficiently. The producer gets the equivalent of 1.5 square feet of product per cycle with a 32-inch-deep assembly, compared with the typical 1 sf per cycle with 24-inch-deep units. For more information about WestBlock System’s GravityStone wall system, stop by Booth 605 at Masonry Expo 2000 or circle 1 on the reader service card. THE ALLAN BLOCK CO. would have been more expensive, and with a segmental system the units had the potential to lean over the face more than over the back.” The cut side of the site presented other challenges, with vertical seams of granite just below the soil surface that required blasting, interspersed E. Dillon & Co., Swords Creek, Va., produced the masonry units for with soft soil. “When this retaining wall at Johnson C. Smith University in Charlotte, N.C. the contractor came in The units were used for both cut and fill walls. to put in sheet piles in order to make a cut, he couldn’t drive them deep enough,” ment of the soil,” says geotechnical Barrier says. So the contractor cast a project engineer Donnie Barrier of concrete cut-off trench to hold the Barrier Engineering. “We wanted to get sheet piles in place. Two 15-foot sega block with a good batter to it,” he says mental walls complete the system. of 12-degree-batter units licensed by “We looked at putting in different Allan Block Corp. and produced by E. foundation systems—piles, caissons— Dillon & Co. of Swords Creek, Va. “A but what we didn’t want to do was cast-in-place concrete retaining system match rigid and flexible because the two wouldn’t work together,” says Barrier. “As soon as we did the groundwork, we were able to start building the wall right away,” he adds, noting that with a rigid system, drying out the soil for a year would have been necessary. —Don Talend Publication #J00A015 Copyright© 2000, The Aberdeen Group a division of Hanley-Wood, Inc. All rights reserved
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