Workshop Chapter 20 Part I - Process Control Education

Workshop for Flipped Class
Based on students having completed the Chapter 20 e-Lesson before class
Chapter 20 Part I
Multivariable Control: Interaction and Controllability
Copyright © Thomas Marlin 2016
CHAPTER 20: Multi-loop Control, Interaction & Controllability
Workshop 2. Level and temperature control. In a class
exercise, we concluded that the control design in the sketch
below will not work. Propose a modified design that will
work and give good dynamic performance. You may add
piping and valves, but not add any other process equipment.
F1
P1
P2
v1
Constant
speed motor
v2
Centrifugal
pump
Hint: What did we learn in Chapter 13?
CHAPTER 20: Multi-loop Control, Interaction & Controllability
Workshop 3. For the mixing process,
β€’ Does interaction exist?
β€’ Are the CVs independently controllable?
v1
K11(s)
+
+
CA
v1
T
A
CA
v2
v2
No boiling occurs
K21(s)
Gd1(s)
K12(s)
Gd2(s)
K22(s)
+
+
T
CHAPTER 20: Multi-loop Control, Interaction & Controllability
Workshop 4. Mixing tank effluent control
We propose to control the mixing tank effluent temperature and
concentration by adjusting the two valves in the figure. You have been
asked to evaluate the proposed design.
Is the system controllable?
F1
T1
CA1
F2
T2
CA2
T
A
T
CA
CHAPTER 20: Multi-loop Control, Interaction & Controllability
Workshop 5. For the following CSTR process and for two
possible choices for the manipulated variables
a. Does interaction exist?
b. Are the CVs independently controllable?
Pure A
π‘ͺ𝑨
βˆ’πŸŽ. πŸπŸ”πŸ 𝟎. πŸŽπŸπŸ“πŸ– π‘ͺπ‘¨πŸŽ
Case I:
=
𝑻
πŸπŸ‘. πŸ–
βˆ’πŸ. πŸπŸ– 𝑭π‘ͺ
F
Tin
CA0
Case II:
LC
T
CA
π‘ͺ𝑨
βˆ’. πŸŽπŸŽπŸπŸ” 𝟎. πŸŽπŸπŸ“πŸ– π‘»π’Šπ’
=
𝑻
𝟎. 𝟐𝟏𝟏
βˆ’πŸ. πŸπŸ– 𝑭π‘ͺ
A
Fc
cooling
Parameters from Appendix C, Section C.2.
CHAPTER 20: Multi-loop Control, Interaction & Controllability
Workshop 8. Chemical plants have boilers to generate steam for
power and heat transfer. The simplified process figure shows a boiler
vessel where boiling water and steam separate. We would like to
control the temperature and the pressure in the vessel, the design
shows two valves adjusting the fuel combusted and the steam leaving
the vessel. Select the appropriate controller pairings.
CHAPTER 20: Multi-loop Control, Interaction & Controllability
Workshop 10. In this lesson, we encountered the need to control
pressure in a pipe. For many instances of pressure letdown, we want a
very reliable, low cost method for control implementation.
Research the meaning of a β€œpressure regulator”.
1.
2.
Understand the physical principle
Determine whether or not it applies the feedback principle
PC
3
Centrifugal
pump
FC
1
P1
Constant
speed motor
v1
P2
v2