Uttaranchal Livestock Development Board

Uttarakhand Livestock Development Board
233, Phase-I, Vasant Vihar, Dehradun-248006
Website: www.uldb.org
Tender Notice
The Uttarakhand Livestock Development Board (ULDB) has received 100% grant from Government
of Uttarakhand & GoI for establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit”
of 30 MT per day capacity of each at Dehradun (Kalsi) & Udham Singh Nagar (Rudrapur). ULDB
invites sealed bids in prescribed bid document from eligible bidders for the following Schedules:
Schedule
One
Two
Particulars
Establishment of Compact “Cattle Feed Fodder Block
Manufacturing Unit” (supply, erection, commissioning of
equipments/ machineries & AMC) on Turnkey Basis: 2 Units
200 MT Capacity Bulk Molasses Storage Tank (made of MS
Steel) : 2 Nos.
Bid Security/
Delivery Schedule
2% of the Bid
Value/
3 months from the
date of order
A complete set of bid document for each Schedule can be purchased from the office of the ULDB
from 27.05.08 to 30.06.08 on all working days [11.00 a.m. to 3.00 p.m] against payment of nonrefundable Demand Draft of Rs.1125.00 (inclusive of VAT) drawn in favour of ULDB payable at
Dehradun . Request for bid documents to be send by post should be accompanied with an additional
amount of Rs.100.00 (Inland).
Separate bids should be submitted for each Schedule. Bids should be submitted in two sealed covers,
one superscribing “Technical Bid” and other “Price Bid”. Both covers shall be put in another sealed
cover superscribing the envelop with “Bid for the Establishment of Compact “Cattle Feed Fodder
Block Manufacturing Unit”. The last date of submission of Bid is 01.07.08 on or before 11.00 a.m.
The Technical Bid will be opened at 11.30 am on 01.07.08 & Price Bid of the technically qualified
bidders will be opened at 2.30 pm on the next working day.
The Chief Executive Officer, ULDB reserves the right to cancel any bid or the bidding process
without any notice or reason thereof. Detailed specification & other conditions are available in the bid
document/ our website www.uldb.org
For further details/ any queries call us on 0135-2761725 or email at [email protected].
Chief Executive Officer, ULDB
Uttarakhand Livestock Development Board
233, Phase-I, Vasant Vihar, Dehradun-248006
[TIN: 05001011153]
Telefax : 0135-2761725
Email: [email protected]
Website: www.uldb.org
TENDER NOTICE
INVITATION OF BIDS IN TWO PARTS FOR THE ESTABLISHMENT OF COMPACT
“CATTLE FEED FODDER BLOCK MANUFACTURING UNITS” ON TURN KEY BASIS
Bid Reference
:
01/ULDB/Est.of Fodder Bank/2008-09
Date of Commencement of Sale of Bidding
Document
:
27.05.08
Last date for Sale of Bidding Document
:
30.06.08
Last date and time for Receipt of Bids
:
01.07.08 11.00 a.m.
Time and date of Opening of Technical Bids
:
01.07.08 at 11.30 a.m.
2.30 p.m. on next working day
Time and date of Opening of Price Bids
Place of Opening of Bids
:
Address of Communication
:
Uttarakhand Livestock Development Board,
233, Phase-I, Vasant Vihar, Dehradun -248006
(Uttarakhand)
Same as above
This Bidding document is issued to,
M/s.........................................
.............................................
on.............................................
Chief Executive Officer
Uttarakhand Livestock Development Board
Uttarakhand Livestock Development Board
233, Phase-I, Vasant Vihar, Dehradun-248006
[TIN: 05001011153]
Telefax : 0135-2761725
Email: [email protected]
Website: www.uldb.org
INVITATION OF BIDS IN TWO PARTS FOR THE ESTABLISHMENT OF COMPACT
“CATTLE FEED FODDER BLOCK MANUFACTURING UNIT” ON TURN KEY BASIS
1.
2.
SECTION I. INVITATION FOR BIDS (IFB)
IFB No.
: 01/ULDB/Est.of Fodder Bank/2008-09
The Uttarakhand Livestock Development Board has received a grant in aid from Govt. of
Uttarakhand & GoI towards the cost for the Establishment of Compact “Cattle Feed Fodder Block
Manufacturing Units” in the state of Uttarakhand and it is intended that part of the proceeds of
this grant will be applied to eligible payments under the contracts for which this Invitation for
Bids is issued.
The Chief Executive Officer, ULDB now invites sealed bids from eligible bidders for the
Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” on with following
details:
Schedule Brief Description of Item
No.
One
Establishment of Compact “Cattle Feed Fodder Block
Manufacturing Unit” (supply, erection, commissioning
of equipments/ machineries & AMC) on Turnkey
Basis: 2 Units
Two
200 MT Capacity Bulk Molasses Storage Tank (made
of MS Steel) : 2 Nos.
i.
3.
4.
5.
6.
Delivery
Schedule
90 days from the
Date of Order
Bid Security
2% of net
quoted price
90 days from the
Date of Order
2% of net
quoted price
Locations for Establishment of Compact “Cattle Feed Fodder Block Manufacturing
Unit”:
A]
Animal Breeding Farm, Kalsi, Dehradun
B]
Cattle Feed Factory, Kichcha Bypass Road, Rudrapur, Udham Singh Nagar
Interested eligible Bidders may obtain further information from and inspect the bidding
documents at the office of the Chief Executive Officer, Uttarakhand Livestock Development
Board, 233, Phase-I, Vasant Vihar, Dehradun, Uttarakhand (India)
A complete set of bidding documents can be purchased by any interested eligible bidder on the
submission of a written application to the above office and upon payment of a non-refundable fee
as indicated below in the form of a Demand Draft in favour of Uttarakhand Livestock
Development Board, payable at Dehradun.
The provisions in the Instructions to Bidders and in the General Conditions of contract are based
on the provisions of the World Bank Standard Bidding Document – Procurement of Goods.
The bidding document may be obtained from the office of Chief Executive Officer, Uttarakhand
Livestock Development Board during office hours from 11.30 AM to 03.00 PM, on all working
days either in person or by post.
(a) Price of bidding document (non : Rs. 1125/- (inclusive of VAT) for each schedule
refundable)
(b) Postal charges, inland
: Rs. 100/(c) Date of commencement of sale : 27-05-2008
of bidding document
(d)
:
30-06-2008
:
01-07-2008 Up to 11.00 a.m.
:
01-07-2008 at 11.30 a.m.
(h)
Last date for sale of bidding
document
Last date & time for receipt of
bids
Time and date of opening of
Technical Bids
Time and date of Opening of
Price Bids
Place of opening of bids
(i)
Address for communication
:
(e)
(f)
(g)
7.
8.
2.30 p.m. on next working day
:
Office of the Chief Executive Officer
Uttarakhand Livestock Development Board,
233/1, Vasant Vihar, Dehradun
Same as above
Bids should be submitted in two sealed covers one superscribed “Technical Bid” and other “Price
Bid”. Both covers shall be put in another sealed cover superscribing the envelop with “Bid for the
Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” Schedule No. …...”.
Technical Bid must be accompanied by the bid security as specified in the bid document
along with all the documents Establishing Bidder's Eligibility and Qualification.
TECHNICAL BID: should contain:
i. Profile of the Bidder along with Audited Balance Sheet & other documents
ii. Experience of the bidder
iii. Technical Details of the items along with literatures & documents
iv. Plant Layout & Electrical Layout etc.
v. Bid Security
vi. Delivery Schedule with completion of work on turn key basis
vii. Documentary Proof of PAN No.
viii. Other relevant information
PRICE BID: should contain:
i. Item wise cost of the goods/ services offered
9.
10.
Bids will be opened in the presence of Bidders representatives who choose to attend on the
specified date and time.
In the event of the date specified for bid receipt and opening being declared as a closed holiday
for purchaser’s office, the due date for submission of bids and opening of bids will be the
ollowing working day at the appointed times.
Chief Executive Officer
Uttarakhand Livestock Development Board
SCHEDULE OF REQUIREMENTS
Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” on Turn Key
Basis
Note:
1.
2.
3.
Schedu
le No.
One
Two
The date of delivery means the dates when goods are delivered to the consignee’s
The supplier shall be responsible for safe delivery of the goods up to consignee’s store.
The delivery schedule will start from the date of placement of order.
Brief Description of Item
Establishment of Compact “Cattle Feed Fodder
Block Manufacturing Unit” (supply, erection,
commissioning of equipments/ machineries &
AMC) on Turnkey Basis
200 MT Capacity Bulk Molasses Storage Tank
(made of MS Steel)
Qty.
02 Units
Bid
Security
2% of net
quoted
price
Delivery Schedule
Three Month from
the Date of Order
02 Nos.
Locations for Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” :
1.
Animal Breeding Farm, Kalsi, Dehradun
2.
Cattle Feed Factory, Kichcha Bypass Road, Rudrapur, Udham Singh Nagar
TECHNICAL SPECIFICATIONS
Schedule No. One:
Technical Specification of the Equipments/ Machineries for the Establishment of Each Compact
“Cattle Feed Fodder Manufacturing Unit”
Sl.
No
A.
1.
B.
1.
C.
1.
Item description
Specifications
Qty.
Roughage Section
Paddy Straw and Sorghum/ Stover Cutter with
suitable capacity Electric Motor, Starter, Panel
Board, V- Belts, Pulleys etc. with Conveyer
Belt.
This straw cutter should be specially
designed for chopping roughages which has
elastic stems, like Paddy straw, Sorghum
Stover/Maize/Bajra etc, into small pieces of
size 20mm-25mm for paddy and 10-15 mm for
sorghum suitable for feeding ruminants and
making densified TMR. The feeding is through
conversed chute.
The machine should be manufactured
with all safety features and complete with belts,
pulleys, drive units etc & should be covered to
eliminate operational hazards to workers
The machine should be equipped with
the suitable blowing system to collect the cut
pieces effectively.
Concentrate Section
S.S. Platform Electronic Weigh Scale
The body and load cell should be made of
AISI-304 Grade steel (4 load cells).
The machine should be confirming to Indian
Weight & Measures specifications and should
be equipped with IP-67 protection. This
machine will be used to weigh loose
ingredients including straws.
TMR Section
TMR Mixer complete with Electric Motor
coupled with Reduction Gear Box, Starter on
panel Board, Oil, platform, walk way and
Staircase.
The mixture should be suitable for mixing of
low density roughages with high density
concentrate with provision for pressure
spraying of molasses on the mixture to ensure
homogenized mixture of its ingredients. The
ingredients should be mixed uniformly, only ±
2.5% variation will be permissible. The machine
should be equipped with suitable on line
molasses tank with a holding capacity of
2000kg fitted along with electrical heater
(without causing any charring or burning of
molasses) and molasses pump of suitable
capacity for required pressure spraying through
spray boom..
Capacity: 0.50 MT/Hr.,
Cut size- 2-2.50 cm for paddy &11.5cm for sorghum.
The design should be suitable to
operate the machine on the rated
capacity. The knives should be made
of High Carbon Steel.
Drive Unit: Suitable capacity Motor of
3-phase.
Motor Make: Reputed brands like
GEC/ Kirloskar /NGEF/Crompton /
Siemens / Bharat Bijali. The motors
should be of TEFC type.
Input feeding Chain Conveyor with
suitable drive unit with appropriate
width and
Length along with Compression Type
feed rollers
Platform Size: 1000 mm x 1000 mm
L.C.: 100gm.
Weigh capacity: 500 Kg.
Make- Standard/Reputed make.
It should be equipped with Tare
Weight facility.
Capacity: Combined hourly capacity
of mixers in terms of their volumetric
& weight handling /mixing capacity
be more 2715 kg. The mixers, in
tandem ,should work in a way that
while one is being loaded & perform
mixing operation the other is in
process of discharging mixed material
to be collected in suitable batches
and its conveyance for further
processing by densifier. The mixing
time and discharge time cycle should
be suitably designed to achieve the
desired degree of homogeneity
,capacity and uniformity of outflow.
Drive Unit: Suitable capacity Motor of
3-phase with reduction gear box.
Motor Make: Reputed makes like
1 Set
1 Set
2 Set
2.
S.S. Platform Electronic Weigh Scale
The body and load cell should be made of
AISI-304 Grade steel (4 load cells).
The machine should be confirming to Indian
Weight & Measures specifications and should
be equipped with IP-67 protection.
GEC/Kirloskar/NGEF/
Crompton/Siemens/Bharat Bijali.
The motors should be of TEFC type.
Gear Box Make: Suitably rated gear
box of Alcon/ Radicon or equivalent
make.
The machine should be of suitable
size, Made of good quality 6mm MS
sheet to perform on rated capacity.
Feed Input loading conveyor should
be desined to have suitable width,
Length and.
It should be equipped with suitable
drive unit.
Platform Size: 1200 mm x 1500 mm
L.C.: 100gm.
Weigh capacity: 500 Kg.
Make- Standard/Reputed make.
It should be equipped with Tare
Weight facility.
3.
Densified TMR Block Maker with PLC Control
panel, Electric Motor, Starter, Hydraulic Oil
(appropriate capacity), oil Cooling System (Air
Conditioning chiller), Oil Filtration Unit. All other
attachments, fittings pressure hose pipes,
couplings, jointers and pressure generating
devices , along with hydraulic and electric
controls The machine should be PLC
controlled.
The machines should be of suitable
size & design to reduce the volume of
the mixed raw ingredients nearly six
times to achieve the required Bale
Size of 60 cm x 40 cm x15 cm on
rated capacity having a bail /block
weight of 15 kg each and should be
able to produce compact bales as per
capacity specification of plant .The
expected no of bales/blocks
manufactured are 90- 95 blocks per
hour. The compression and compress
holding time should be properly
designed to keep the post
compression expansion of bails as it
comes out of the densifier to a
minimum.
Drive Unit: Suitable capacity Motor of
3-phase. Motor Make: Reputed
brands like GEC/Kirloskar
/NGEF/Crompton/Siemens/Bharat
Bijali. The motors should be of TEFC
type. It should be with suitable
Electric control panel.
Weight of block: 15 kg,
Ideal Cycle time : 45-50 Seconds,
No. of blocks made : 65-75/H
4.
Main Electric Control Panel
(Made of 14 Gauge CRC Sheet and duly
painted in approved color.)
Separate Starters should also be provided
near to each machine.
All the cables should be laid on suitable cable
trenches.
It should Consist of starter, MCB,
Contractors, Relays. Bus Bars,
Energy Meters, Ampere meter,
Voltmeter, Conduits & Fittings, Cable
Trays etc. suitable Internal Cables &
Wires from Panel to Individual
Machine etc. of approved make for
Individual Machine & 3 nos. Earthling
Pit with Material Like coal, salt, GI
1 Set
2 Set
1 Set
5.
6.
Conveyer Belt System for carrying Feed Block
towards packing and stitching platform
Conveyer Belt System for carrying feed Block
towards Storage Shed
D.
Services Section
1.
Silent Pollution Free Diesel Electric Generator
F.
1.
Miscellaneous
Portable Automatic Bag Stitching Machine
2.
Molasses Pump with Electric Motor, Starter etc.
3.
Overhead Molasses Service Tank Complete
with their mounting arrangements, Connecting
Pipe Line & Fitting with Pump for spray mixing
of molasses with other feed ingredients having
capacity for one shift operation.
Plate-600x600x6mm with suitable GI
strips to connect panel and
equipments.
Suitable for Conveying 15 Kg. TMR
Blocks from TMR Block machine to
Packing & Stitching platforms with
suitable drive unit of approved make.
Suitable for conveying 15 Kg. Blocks
from Packing & Stitching Platform to
Storage Shed with suitable drive unit
of approved make
2 Set
1 Set
It should be of approved make and
suitable capacity to bear the load of
all machines simultaneously. The
make of the machine should be got
approved.
1 Set
Should have suitable capacity for
Double Threading.
Capacity: 2000 kg / hr.
Drive Unit: Suitable capacity Motor of
3-phase.
Motor Make: GEC/Kirloskar/NGEF/
Crompton/Siemens/Bharat Bijali.
Capacity: 2000 Kg.
Made of Good Quality 4mm MS
Sheet, All pipes should be
TATA/Jindal make.The tank should
be painted with anti corrosion paint.
2 Set
2 Set
1 Set
Eligibility Criteria:
The bidder should have successfully manufactured, installed, trialed and commissioned at least
one such plant of same or above capacity. Bidder should submit proof of it with the Technical Bid.
Terms and Conditions:
1. Plant Layout & Electrical Layout must accompany the Bid Document without which the Bid submitted
will be considered Non-responsive.
2. The experience certificate, EMD/ Bid Security and other necessary authorization letters issued by
concerning authorities (regarding factory establishment) should be submitted in separate envelop named
"Technical Bid". The rates should be quoted in separate envelop called " Price Bid/ Commercial Bid". The
Price Bid be opened only if the Technical Bid is found satisfactory.
3. The bidder will have to submit detailed working drawings of various equipment machinery for approval
to ULDB after award of the contract but before fabrication of the equipments.
4. Equipments under this schedule should conform to BIS/ ISO Certification standards. A proof of it shall
have to be submitted with the bid.
5. The bidder should quote the rates of all equipments separately.
6. All machinery components including electrical items, accessories, components, control devices, and
systems outsourced by the bidder should be warranted & guarantied for a minimum period of two years ,
bear BIS mark and should be sourced from reputed original manufacturers..
7. All the necessary civil works related to machinery installation e.g. machinery foundation etc. should be
carried out by the supplier.
8. The rates should be quoted for design, construction & supply of machines including erection,
commissioning and trial of the plant, to the rated capacity, on TURN-KEY-BASIS along with the provision
of proper training of the manpower to make them perfect for plant operation. Since it is a turnkey job, any
thing that is not mentioned in the BOQ (Bill of Quantity) but necessary for proper functioning of the plant
and to achieve the rated capacity , should be provided free of cost by the bidder and would be considered
deemed to be in the quotations.
9. Annual Maintenance Contract (AMC) should be provided for two year duration. The bidder shall have
to quote the cost of the AMC separately.
10. The bidder will provide a team of skilled & unskilled personnel laborers for the erection,
commissioning and trial of the plant, arrangements of their stay at work site and also providing all T&P
(Tools & Plant) for their proper working at site. Nothing will be made available to him by the ULDB/UCDF.
11. The bidder will make a successful trial of the plant and run the plant on the full rated capacity for at
least a week by his own man power.
12. The rates quoted should be inclusive of all prevailing taxes, freight, Loading/Unloading and for work
site.
13. The bidder should guarantee the availability of spare parts for the plant.
14. The major civil work related to plant building and storages etc will be done by ULDB or their assignees
for which the Bidder should provide machine layout drawings. In case of existing plant & buildings the
layout of equipment/ machines to be should be compatible with present building /structures & operations.
Technical Specification:
Schedule No.: Two:
1
Bulk Molasses Storage Tank
Capacity: 200 M. Ton.
Made of 6 mm thick MS steel, properly
welded and painted with anticorrosion paint
with provision /fitments for inflow & out flow
piping & pump with control valves and
electric heating system for molasses along
with observation /inspection and tank
cleaning hole with covered lid at top , stairs
and electric heating provision for molasses.
2 Nos.
SECTION VI-A : QUALIFICATION CRITERIA
(Referred to in Clause 13.3(b) of ITB)
Schedule: One: The bidder should have successfully manufactured, installed, trialed and commissioned
at least one such plant of same or above capacity. Bidder should submit proof of it with the Technical Bid.
The bids of those bidders, who do not fulfill the qualification requirement, shall be rejected. The bidders
are required to submit necessary documents including balance sheets duly certified from their auditors in
support of having the above required experience.
Schedule: Two: The bids of those bidders shall only be considered who had previous experience of
similar work. Bidder should submit proof of it with the Technical Bid. The bids of those bidders, who do
not fulfill the qualification requirement, shall be rejected. The bidders are required to submit necessary
documents including balance sheets duly certified from their auditors in support of having the above
required experience.
[Note: Bidders must narrate their PAN &/ or TIN on their Bids without which the bid submitted
should be considered non-responsive]