Uttarakhand Livestock Development Board 233, Phase-I, Vasant Vihar, Dehradun-248006 Website: www.uldb.org Tender Notice The Uttarakhand Livestock Development Board (ULDB) has received 100% grant from Government of Uttarakhand & GoI for establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” of 30 MT per day capacity of each at Dehradun (Kalsi) & Udham Singh Nagar (Rudrapur). ULDB invites sealed bids in prescribed bid document from eligible bidders for the following Schedules: Schedule One Two Particulars Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” (supply, erection, commissioning of equipments/ machineries & AMC) on Turnkey Basis: 2 Units 200 MT Capacity Bulk Molasses Storage Tank (made of MS Steel) : 2 Nos. Bid Security/ Delivery Schedule 2% of the Bid Value/ 3 months from the date of order A complete set of bid document for each Schedule can be purchased from the office of the ULDB from 27.05.08 to 30.06.08 on all working days [11.00 a.m. to 3.00 p.m] against payment of nonrefundable Demand Draft of Rs.1125.00 (inclusive of VAT) drawn in favour of ULDB payable at Dehradun . Request for bid documents to be send by post should be accompanied with an additional amount of Rs.100.00 (Inland). Separate bids should be submitted for each Schedule. Bids should be submitted in two sealed covers, one superscribing “Technical Bid” and other “Price Bid”. Both covers shall be put in another sealed cover superscribing the envelop with “Bid for the Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit”. The last date of submission of Bid is 01.07.08 on or before 11.00 a.m. The Technical Bid will be opened at 11.30 am on 01.07.08 & Price Bid of the technically qualified bidders will be opened at 2.30 pm on the next working day. The Chief Executive Officer, ULDB reserves the right to cancel any bid or the bidding process without any notice or reason thereof. Detailed specification & other conditions are available in the bid document/ our website www.uldb.org For further details/ any queries call us on 0135-2761725 or email at [email protected]. Chief Executive Officer, ULDB Uttarakhand Livestock Development Board 233, Phase-I, Vasant Vihar, Dehradun-248006 [TIN: 05001011153] Telefax : 0135-2761725 Email: [email protected] Website: www.uldb.org TENDER NOTICE INVITATION OF BIDS IN TWO PARTS FOR THE ESTABLISHMENT OF COMPACT “CATTLE FEED FODDER BLOCK MANUFACTURING UNITS” ON TURN KEY BASIS Bid Reference : 01/ULDB/Est.of Fodder Bank/2008-09 Date of Commencement of Sale of Bidding Document : 27.05.08 Last date for Sale of Bidding Document : 30.06.08 Last date and time for Receipt of Bids : 01.07.08 11.00 a.m. Time and date of Opening of Technical Bids : 01.07.08 at 11.30 a.m. 2.30 p.m. on next working day Time and date of Opening of Price Bids Place of Opening of Bids : Address of Communication : Uttarakhand Livestock Development Board, 233, Phase-I, Vasant Vihar, Dehradun -248006 (Uttarakhand) Same as above This Bidding document is issued to, M/s......................................... ............................................. on............................................. Chief Executive Officer Uttarakhand Livestock Development Board Uttarakhand Livestock Development Board 233, Phase-I, Vasant Vihar, Dehradun-248006 [TIN: 05001011153] Telefax : 0135-2761725 Email: [email protected] Website: www.uldb.org INVITATION OF BIDS IN TWO PARTS FOR THE ESTABLISHMENT OF COMPACT “CATTLE FEED FODDER BLOCK MANUFACTURING UNIT” ON TURN KEY BASIS 1. 2. SECTION I. INVITATION FOR BIDS (IFB) IFB No. : 01/ULDB/Est.of Fodder Bank/2008-09 The Uttarakhand Livestock Development Board has received a grant in aid from Govt. of Uttarakhand & GoI towards the cost for the Establishment of Compact “Cattle Feed Fodder Block Manufacturing Units” in the state of Uttarakhand and it is intended that part of the proceeds of this grant will be applied to eligible payments under the contracts for which this Invitation for Bids is issued. The Chief Executive Officer, ULDB now invites sealed bids from eligible bidders for the Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” on with following details: Schedule Brief Description of Item No. One Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” (supply, erection, commissioning of equipments/ machineries & AMC) on Turnkey Basis: 2 Units Two 200 MT Capacity Bulk Molasses Storage Tank (made of MS Steel) : 2 Nos. i. 3. 4. 5. 6. Delivery Schedule 90 days from the Date of Order Bid Security 2% of net quoted price 90 days from the Date of Order 2% of net quoted price Locations for Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit”: A] Animal Breeding Farm, Kalsi, Dehradun B] Cattle Feed Factory, Kichcha Bypass Road, Rudrapur, Udham Singh Nagar Interested eligible Bidders may obtain further information from and inspect the bidding documents at the office of the Chief Executive Officer, Uttarakhand Livestock Development Board, 233, Phase-I, Vasant Vihar, Dehradun, Uttarakhand (India) A complete set of bidding documents can be purchased by any interested eligible bidder on the submission of a written application to the above office and upon payment of a non-refundable fee as indicated below in the form of a Demand Draft in favour of Uttarakhand Livestock Development Board, payable at Dehradun. The provisions in the Instructions to Bidders and in the General Conditions of contract are based on the provisions of the World Bank Standard Bidding Document – Procurement of Goods. The bidding document may be obtained from the office of Chief Executive Officer, Uttarakhand Livestock Development Board during office hours from 11.30 AM to 03.00 PM, on all working days either in person or by post. (a) Price of bidding document (non : Rs. 1125/- (inclusive of VAT) for each schedule refundable) (b) Postal charges, inland : Rs. 100/(c) Date of commencement of sale : 27-05-2008 of bidding document (d) : 30-06-2008 : 01-07-2008 Up to 11.00 a.m. : 01-07-2008 at 11.30 a.m. (h) Last date for sale of bidding document Last date & time for receipt of bids Time and date of opening of Technical Bids Time and date of Opening of Price Bids Place of opening of bids (i) Address for communication : (e) (f) (g) 7. 8. 2.30 p.m. on next working day : Office of the Chief Executive Officer Uttarakhand Livestock Development Board, 233/1, Vasant Vihar, Dehradun Same as above Bids should be submitted in two sealed covers one superscribed “Technical Bid” and other “Price Bid”. Both covers shall be put in another sealed cover superscribing the envelop with “Bid for the Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” Schedule No. …...”. Technical Bid must be accompanied by the bid security as specified in the bid document along with all the documents Establishing Bidder's Eligibility and Qualification. TECHNICAL BID: should contain: i. Profile of the Bidder along with Audited Balance Sheet & other documents ii. Experience of the bidder iii. Technical Details of the items along with literatures & documents iv. Plant Layout & Electrical Layout etc. v. Bid Security vi. Delivery Schedule with completion of work on turn key basis vii. Documentary Proof of PAN No. viii. Other relevant information PRICE BID: should contain: i. Item wise cost of the goods/ services offered 9. 10. Bids will be opened in the presence of Bidders representatives who choose to attend on the specified date and time. In the event of the date specified for bid receipt and opening being declared as a closed holiday for purchaser’s office, the due date for submission of bids and opening of bids will be the ollowing working day at the appointed times. Chief Executive Officer Uttarakhand Livestock Development Board SCHEDULE OF REQUIREMENTS Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” on Turn Key Basis Note: 1. 2. 3. Schedu le No. One Two The date of delivery means the dates when goods are delivered to the consignee’s The supplier shall be responsible for safe delivery of the goods up to consignee’s store. The delivery schedule will start from the date of placement of order. Brief Description of Item Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” (supply, erection, commissioning of equipments/ machineries & AMC) on Turnkey Basis 200 MT Capacity Bulk Molasses Storage Tank (made of MS Steel) Qty. 02 Units Bid Security 2% of net quoted price Delivery Schedule Three Month from the Date of Order 02 Nos. Locations for Establishment of Compact “Cattle Feed Fodder Block Manufacturing Unit” : 1. Animal Breeding Farm, Kalsi, Dehradun 2. Cattle Feed Factory, Kichcha Bypass Road, Rudrapur, Udham Singh Nagar TECHNICAL SPECIFICATIONS Schedule No. One: Technical Specification of the Equipments/ Machineries for the Establishment of Each Compact “Cattle Feed Fodder Manufacturing Unit” Sl. No A. 1. B. 1. C. 1. Item description Specifications Qty. Roughage Section Paddy Straw and Sorghum/ Stover Cutter with suitable capacity Electric Motor, Starter, Panel Board, V- Belts, Pulleys etc. with Conveyer Belt. This straw cutter should be specially designed for chopping roughages which has elastic stems, like Paddy straw, Sorghum Stover/Maize/Bajra etc, into small pieces of size 20mm-25mm for paddy and 10-15 mm for sorghum suitable for feeding ruminants and making densified TMR. The feeding is through conversed chute. The machine should be manufactured with all safety features and complete with belts, pulleys, drive units etc & should be covered to eliminate operational hazards to workers The machine should be equipped with the suitable blowing system to collect the cut pieces effectively. Concentrate Section S.S. Platform Electronic Weigh Scale The body and load cell should be made of AISI-304 Grade steel (4 load cells). The machine should be confirming to Indian Weight & Measures specifications and should be equipped with IP-67 protection. This machine will be used to weigh loose ingredients including straws. TMR Section TMR Mixer complete with Electric Motor coupled with Reduction Gear Box, Starter on panel Board, Oil, platform, walk way and Staircase. The mixture should be suitable for mixing of low density roughages with high density concentrate with provision for pressure spraying of molasses on the mixture to ensure homogenized mixture of its ingredients. The ingredients should be mixed uniformly, only ± 2.5% variation will be permissible. The machine should be equipped with suitable on line molasses tank with a holding capacity of 2000kg fitted along with electrical heater (without causing any charring or burning of molasses) and molasses pump of suitable capacity for required pressure spraying through spray boom.. Capacity: 0.50 MT/Hr., Cut size- 2-2.50 cm for paddy &11.5cm for sorghum. The design should be suitable to operate the machine on the rated capacity. The knives should be made of High Carbon Steel. Drive Unit: Suitable capacity Motor of 3-phase. Motor Make: Reputed brands like GEC/ Kirloskar /NGEF/Crompton / Siemens / Bharat Bijali. The motors should be of TEFC type. Input feeding Chain Conveyor with suitable drive unit with appropriate width and Length along with Compression Type feed rollers Platform Size: 1000 mm x 1000 mm L.C.: 100gm. Weigh capacity: 500 Kg. Make- Standard/Reputed make. It should be equipped with Tare Weight facility. Capacity: Combined hourly capacity of mixers in terms of their volumetric & weight handling /mixing capacity be more 2715 kg. The mixers, in tandem ,should work in a way that while one is being loaded & perform mixing operation the other is in process of discharging mixed material to be collected in suitable batches and its conveyance for further processing by densifier. The mixing time and discharge time cycle should be suitably designed to achieve the desired degree of homogeneity ,capacity and uniformity of outflow. Drive Unit: Suitable capacity Motor of 3-phase with reduction gear box. Motor Make: Reputed makes like 1 Set 1 Set 2 Set 2. S.S. Platform Electronic Weigh Scale The body and load cell should be made of AISI-304 Grade steel (4 load cells). The machine should be confirming to Indian Weight & Measures specifications and should be equipped with IP-67 protection. GEC/Kirloskar/NGEF/ Crompton/Siemens/Bharat Bijali. The motors should be of TEFC type. Gear Box Make: Suitably rated gear box of Alcon/ Radicon or equivalent make. The machine should be of suitable size, Made of good quality 6mm MS sheet to perform on rated capacity. Feed Input loading conveyor should be desined to have suitable width, Length and. It should be equipped with suitable drive unit. Platform Size: 1200 mm x 1500 mm L.C.: 100gm. Weigh capacity: 500 Kg. Make- Standard/Reputed make. It should be equipped with Tare Weight facility. 3. Densified TMR Block Maker with PLC Control panel, Electric Motor, Starter, Hydraulic Oil (appropriate capacity), oil Cooling System (Air Conditioning chiller), Oil Filtration Unit. All other attachments, fittings pressure hose pipes, couplings, jointers and pressure generating devices , along with hydraulic and electric controls The machine should be PLC controlled. The machines should be of suitable size & design to reduce the volume of the mixed raw ingredients nearly six times to achieve the required Bale Size of 60 cm x 40 cm x15 cm on rated capacity having a bail /block weight of 15 kg each and should be able to produce compact bales as per capacity specification of plant .The expected no of bales/blocks manufactured are 90- 95 blocks per hour. The compression and compress holding time should be properly designed to keep the post compression expansion of bails as it comes out of the densifier to a minimum. Drive Unit: Suitable capacity Motor of 3-phase. Motor Make: Reputed brands like GEC/Kirloskar /NGEF/Crompton/Siemens/Bharat Bijali. The motors should be of TEFC type. It should be with suitable Electric control panel. Weight of block: 15 kg, Ideal Cycle time : 45-50 Seconds, No. of blocks made : 65-75/H 4. Main Electric Control Panel (Made of 14 Gauge CRC Sheet and duly painted in approved color.) Separate Starters should also be provided near to each machine. All the cables should be laid on suitable cable trenches. It should Consist of starter, MCB, Contractors, Relays. Bus Bars, Energy Meters, Ampere meter, Voltmeter, Conduits & Fittings, Cable Trays etc. suitable Internal Cables & Wires from Panel to Individual Machine etc. of approved make for Individual Machine & 3 nos. Earthling Pit with Material Like coal, salt, GI 1 Set 2 Set 1 Set 5. 6. Conveyer Belt System for carrying Feed Block towards packing and stitching platform Conveyer Belt System for carrying feed Block towards Storage Shed D. Services Section 1. Silent Pollution Free Diesel Electric Generator F. 1. Miscellaneous Portable Automatic Bag Stitching Machine 2. Molasses Pump with Electric Motor, Starter etc. 3. Overhead Molasses Service Tank Complete with their mounting arrangements, Connecting Pipe Line & Fitting with Pump for spray mixing of molasses with other feed ingredients having capacity for one shift operation. Plate-600x600x6mm with suitable GI strips to connect panel and equipments. Suitable for Conveying 15 Kg. TMR Blocks from TMR Block machine to Packing & Stitching platforms with suitable drive unit of approved make. Suitable for conveying 15 Kg. Blocks from Packing & Stitching Platform to Storage Shed with suitable drive unit of approved make 2 Set 1 Set It should be of approved make and suitable capacity to bear the load of all machines simultaneously. The make of the machine should be got approved. 1 Set Should have suitable capacity for Double Threading. Capacity: 2000 kg / hr. Drive Unit: Suitable capacity Motor of 3-phase. Motor Make: GEC/Kirloskar/NGEF/ Crompton/Siemens/Bharat Bijali. Capacity: 2000 Kg. Made of Good Quality 4mm MS Sheet, All pipes should be TATA/Jindal make.The tank should be painted with anti corrosion paint. 2 Set 2 Set 1 Set Eligibility Criteria: The bidder should have successfully manufactured, installed, trialed and commissioned at least one such plant of same or above capacity. Bidder should submit proof of it with the Technical Bid. Terms and Conditions: 1. Plant Layout & Electrical Layout must accompany the Bid Document without which the Bid submitted will be considered Non-responsive. 2. The experience certificate, EMD/ Bid Security and other necessary authorization letters issued by concerning authorities (regarding factory establishment) should be submitted in separate envelop named "Technical Bid". The rates should be quoted in separate envelop called " Price Bid/ Commercial Bid". The Price Bid be opened only if the Technical Bid is found satisfactory. 3. The bidder will have to submit detailed working drawings of various equipment machinery for approval to ULDB after award of the contract but before fabrication of the equipments. 4. Equipments under this schedule should conform to BIS/ ISO Certification standards. A proof of it shall have to be submitted with the bid. 5. The bidder should quote the rates of all equipments separately. 6. All machinery components including electrical items, accessories, components, control devices, and systems outsourced by the bidder should be warranted & guarantied for a minimum period of two years , bear BIS mark and should be sourced from reputed original manufacturers.. 7. All the necessary civil works related to machinery installation e.g. machinery foundation etc. should be carried out by the supplier. 8. The rates should be quoted for design, construction & supply of machines including erection, commissioning and trial of the plant, to the rated capacity, on TURN-KEY-BASIS along with the provision of proper training of the manpower to make them perfect for plant operation. Since it is a turnkey job, any thing that is not mentioned in the BOQ (Bill of Quantity) but necessary for proper functioning of the plant and to achieve the rated capacity , should be provided free of cost by the bidder and would be considered deemed to be in the quotations. 9. Annual Maintenance Contract (AMC) should be provided for two year duration. The bidder shall have to quote the cost of the AMC separately. 10. The bidder will provide a team of skilled & unskilled personnel laborers for the erection, commissioning and trial of the plant, arrangements of their stay at work site and also providing all T&P (Tools & Plant) for their proper working at site. Nothing will be made available to him by the ULDB/UCDF. 11. The bidder will make a successful trial of the plant and run the plant on the full rated capacity for at least a week by his own man power. 12. The rates quoted should be inclusive of all prevailing taxes, freight, Loading/Unloading and for work site. 13. The bidder should guarantee the availability of spare parts for the plant. 14. The major civil work related to plant building and storages etc will be done by ULDB or their assignees for which the Bidder should provide machine layout drawings. In case of existing plant & buildings the layout of equipment/ machines to be should be compatible with present building /structures & operations. Technical Specification: Schedule No.: Two: 1 Bulk Molasses Storage Tank Capacity: 200 M. Ton. Made of 6 mm thick MS steel, properly welded and painted with anticorrosion paint with provision /fitments for inflow & out flow piping & pump with control valves and electric heating system for molasses along with observation /inspection and tank cleaning hole with covered lid at top , stairs and electric heating provision for molasses. 2 Nos. SECTION VI-A : QUALIFICATION CRITERIA (Referred to in Clause 13.3(b) of ITB) Schedule: One: The bidder should have successfully manufactured, installed, trialed and commissioned at least one such plant of same or above capacity. Bidder should submit proof of it with the Technical Bid. The bids of those bidders, who do not fulfill the qualification requirement, shall be rejected. The bidders are required to submit necessary documents including balance sheets duly certified from their auditors in support of having the above required experience. Schedule: Two: The bids of those bidders shall only be considered who had previous experience of similar work. Bidder should submit proof of it with the Technical Bid. The bids of those bidders, who do not fulfill the qualification requirement, shall be rejected. The bidders are required to submit necessary documents including balance sheets duly certified from their auditors in support of having the above required experience. [Note: Bidders must narrate their PAN &/ or TIN on their Bids without which the bid submitted should be considered non-responsive]
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