FULL-SCALE DYNAMIC PERFORMANCE TESTING OF THE BRIDGE STRUCTURE AND THE SPECIAL CABLE FRICTION DAMPERS ON THE CABLE-STAYED UDDEVALLA BRIDGE Frank Myrvoll and Amir M. Kaynia Division of Monitoring and Division of Analysis, Norwegian Geotechnical Institute P. O. Box 3930 Ullevaal Stadion, N-0806 Oslo, Norway Erik Hjorth-Hansen and Einar Strømmen Department of Structural Engineering, Norwegian University of Science and Technology N-7491 Trondheim, Norway ABSTRACT (NTNU) co-ordinated the complete full-scale loading test programme. The cable-stayed part of the Uddevalla Bridge has a main span of 414 m and two side spans of 179 m. The bridge was completed May 2000 and is located on the west-coast of Sweden in an area with relatively windy climate combined with rain and snow. As part of the design a comprehensive study of cable vibration and methods for passive damping were made, and the bridge was consequently equipped with special friction dampers on the cable-stays. In order to verify the design and the actual performance of the dampers on the cables and of the bridge structure itself, a series of dynamic full-scale loading tests were made using instrumentation for automatic monitoring of wind, temperature, accelerations, displacements and forces. This paper presents the performance testing procedures, the instrumentation techniques and selected results of the data analyses. Comparisons are made with predictions made in design. 1 Emphasis is given in this paper to procedures for the fullscale dynamic loading tests and applied instrumentation techniques. Typical results of the field measurements during the performance tests are presented and compared to design predictions as also given where possible. The tests described herein are part of a more comprehensive performance testing programme covering both static and dynamic full-scale loading tests [1]. INTRODUCTION Since the Uddevalla cable-stayed bridge has a relative long span and large slenderness, it is a dynamically sensitive structure subjected to random load environments in the windy coastal region of south west Sweden, often combined with rain or snow. Therefore as part of the design a comprehensive study was carried out of dynamic behaviour of the bridge and in particular of the cable vibrations and methods for passive damping. Consequently this bridge was equipped with specially designed dry friction dampers on the cable stays. In order to verify the design assumptions and to provide information about the actual full-scale performance of the bridge, the owner (Swedish National Road Administration) and the structural design engineer for the bridge, (Johs. Holt A.S), planned for a series of full-scale loading tests and related field measurement programme at the end of the construction period in April 2000. Norwegian Geotechnical Institute (NGI) was contracted to carry out the field measurements and data analyses. NGI together with its partner Norwegian University of Science and Technology Figure 1: Uddevalla Bridge 657 In general a better understanding of the actual full-scale performance of the structure will undoubtedly contribute to a safer operation of the Uddevalla Bridge and, hopefully, lower maintenance and operational costs as well, but also to improved design of similar bridges in the future. 2 THE BRIDGE The Uddevalla Bridge, Figure 1, is located on the west-coast of Sweden in the windy region north of Gothenburg. The high-level bridge of total length 1712 m was opened for traffic in May 2000 as part a new highway between Oslo in Norway and Malmö in the southern part of Sweden. The central cable-stayed part with a 414 m main span and two side spans of 179 m, constitute a relatively large span and large slenderness. The three cable-stay spans are supported by a total of 120 cables of the VSL type connected directly to web of the 1.7 m high longitudinal girders. Each cable is equipped with a specially designed dry friction damper at the lower anchorage. The main bridge deck is a composite structure of an open steel grid and prefabricated concrete elements which are spanning longitudinally between cross girders having a centre distance of 4.44 m. The two towers are diamond-shaped concrete frames of height 137 m and 119 m respectively. The bridge was constructed by Skanska AB. A more complete description of the bridge and the design and construction work is given by the structural design engineer [2]. 3 3.1 Wind effect investigations The wind climate at the bridge site is not particularly severe. The 10-minute average wind speed at bridge deck level is 32.8 m/s and the turbulence intensity 14.7%. The above values are characteristic for a return period of 100 years, relevant for the completed bridge. For the construction period, a return period of 10 years was adopted. Wind tunnels tests on sectional models were performed to determine the aerodynamic stability, the sensibility to vortex shedding and the aerodynamic force coefficients. The tests comprised of the following model configurations: The completed bridge without traffic The completed bridge with traffic The construction stage. According to the project specification for traffic comfort, the 2 RMS of the vertical acceleration should be less than 0.3 m/s for frequencies lower than 1 Hz at a 10-minute wind speed of 25 m/s at bridge deck level. Also this criterion was fulfilled. The Norwegian University of Science and Technology carried out the wind tunnel investigations in co-operation with Svend Ole Hansen ApS, Copenhagen. The results of the wind tunnel testing have been used as basis for a series of buffeting response analyses. These analyses covered the completed bridge with and without traffic and several critical stages during construction. Results of the theoretical predictions of eigen-frequencies and mode shapes for the bridge vibration are summarised in Table 2. 3.2 Cable vibration study The problem of cable vibrations was addressed early in the design and a comprehensive study of the problem and methods of passive damping were carried out covering the following structural modelling steps: • • DESIGN DEVELOPMENT As part of the conceptual and detail design the dynamic effects of wind loads on the bridge and cable vibrations were thoroughly investigated [2,3]. • • • The sectional model was tested both in laminar and turbulent flow. The test results confirmed that the stability criterion of 53 m/s was achieved with an ample margin. Drag, lift and pitching moment coefficients were obtained over a range of angles of attack. • • Undamped structural eigen-frequencies and -modes were determined for a linearized, ”global” computational model without concern for internal modes in the staycables In the next step, each cable-stay (including attachments to the deck and possible damper) was modelled as an independent sub-structure having internal degrees of freedom in the plane normal to the chord. The theory is described in [4]. The two simplified cases above gave sufficient material for a rough sorting of the possibilities of parametric effects caused by cable end-point displacements. Finally, the response of the cables was studied assuming that the motion of the cable support points was well enough predicted by wind buffeting theory using the ”global” discretization mentioned in the first entry above. The results showed that vibrations, either coming from wind, possibly in combination with rain or snow, or parametric excitation, could occur. Consequently, it was decided to equip all cables with a specially designed friction damper installed between the stay cable and the support pipe extending from the lower anchorage at the bridge deck, Figure 2. As far as we know the dry friction damper is a novel design originally developed by Dr. Imre Kovacs [4]. 658 Cable ae Friction damper position Protection tube Extension tube net=0 net>0 net<0 Stationary point Anchor beam 0 Cable head Y0 Bridge deck Figure 2: Left: Principle drawing of anchorage; right: theoretical prediction of damping ratio vs. modal midspan displacement amplitude 4 TESTING PROCEDURE AND FIELD MEASUREMENT PROGRAMME The principal objective of the dynamic part of the tests was to monitor the full-scale performance of the bridge and the friction dampers when subjected to dynamic load excitation and induced cable vibrations respectively in order to verify design predictions. The field measurement programme during the tests should primarily provide information about the global behaviour of the cable-stayed bridge itself and quantify the damping provided by the dry friction dampers to the cable-stays. 4.1 Dynamic loading test The bridge superstructure was excited by pulling down the west edge of the bridge deck at mid point section with an applied load of 46 tons (451.4 kN) using a heavy barge beneath the bridge as counterweight. The additional deflection of the bridge edge at the point of the applied load was measured to be 62 mm. Subsequently, the pull-down load was suddenly released to set the bridge structure in free vibration, and accelerations at different locations of the superstructure were measured. More specifically, the objectives of the field measurements were first of all to determine the eigen-frequencies of the first vertical and torsional vibration modes and if possible, to identify the first horizontal eigen-frequency of vibration. Secondly the measurements should obtain information about structural damping of the superstructure related to the various modes. 4.2 Cable vibration test The cables selected for testing were both in the central span of the bridge in the south-western fan and identified as Cable 215 V (West), being the longest, and Cable 210 V (West), which is the sixth longest. The cables were pulled manually at their midpoint at a relevant eigen-frequency in both horizontal and vertical directions for transient testing. This cable vibration testing was carried out without the friction damper in operation, with the friction damper set in operational friction position according to the design specification (friction force F=3.5 kN for cable 210 V) and at last with the damper in operation with other friction settings. More details on the cables selected for testing and the testing programme are described by Hjorth-Hansen et al. [3] The more specific objective of the field measurements during the cable vibration tests was to verify the predicted efficiency of the friction dampers. 4.3 Instrumentation and data acquisition system All instrumentation was located in the main cable-stayed span of the bridge as shown on Figure 3. A total of 23 electrical sensors for automatic data acquisition and another 34 measuring points were taken on the bridge during the tests. A brief description of the instrumentation concepts and data acquisition system is outlined below. Table 1 summarises the pertinent details of the instrumentation systems used both during the dynamic and the static part of the full-scale performance test programme. The instrument used for measurement of wind speed and directions was an acoustic anemometer from Gill. Air temperature was measured with a resistance thermometer and a separate autonomous logger. The load in the stays was measured using the VSL tension jack for hydraulic controlled tension in each strand of the different stays. 659 Measurement type and location of instruments No. of measurement points Wind speed and direction at mid point of bridge. Three components anemometer, 6.4 m above deck Air temperature at mid point of deck. Sensor 6.4 m above deck Load in cable-stay. Cable nos. 215V, 214V, 215V and 214H Deflection of measurement points along top of west and east deck girder and displacement of measurement points at top of the two towers Acceleration of deck in Z- and Y- direction. Single axis sensor at mid point and ¼ point Acceleration of deck around X-axis. Angular sensor at mid point and ¼ point o Acceleration of cable-stays in 45 plane from Y-direction. Single axis sensors at mid point of 210V and 215V Displacements of support pipe for cable anchorage relative to deck. Single axis sensor at cable deck anchorage, 210V and 215V Displacement of cable stays in two directions relative to support pipe. Single axis sensors at cable deck anchorage 210V and 215V Table 1: 1x3 1 1x4 1x34 2x3 2x1 2x2 2x1 2x2 Type of Instrument Ultrasonic anemometer Resistance sensor Hydraulic load cell Optical precision surveying system Linear servo accelerometer Angular servo accelerometer Linear servo accelerometer Laser displacement sensor Laser displacement sensor Instrumentation details An optical surveying system was used during the dynamic load test of the bridge for direct monitoring of pull-down displacement of the midspan. The Leica Wild TCA 1800 system employed is a commercially available optical levelling and position surveying system consisting of a transmitter and receiver unit which measures the position and the distance for an infra red beam transmitted and reflected on an optical target at each measuring point. High precision linear servo accelerometers from Allied Signal/Sundstrand Data were used to determine the dynamic movements of the bridge deck and the cable-stays respectively. Dynamic displacements were determined by integrating the measured accelerations twice. Angular accelerations were also measured separately on the bridge deck and integrated to determine rotations. This was done Figure 3. using high precision angular servo accelerometers from BEI Systron Donner. High precision laser optical sensors from Danish Sensor Engineering were used for measurements of displacements at the lower end of the cable stays on the friction damping device. A 32 channel Racal Heim A160 DAT recorder was used to record the sensor signals. It has a signal/noise ratio better than 90 dB, and uses a 64 times oversampling technique in conjunction with a simple analogue RC circuit to avoid aliasing problems. The digital low pass filter has a ripple smaller than 0.01dB in the passband and attenuation better than -90 dB in the stop band. Phase errors are less than 0.1 %. Instrumentation scheme 660 possible to identify the third vertical mode (i.e. the second symmetric mode). However, the second vertical mode, which is anti-symmetric, was not well excited and hence not identifiable with the symmetric loading employed for the test. 0.04 1st.vertical 0.035 0.03 3rd vertical 0.025 0.02 The identified eigen-frequencies correspond well with the calculated theoretical values except for the horizontal mode which has an approximately 14 % lower measured eigenvalue. The difference is believed to be partly due to the theoretical modelling of the deck support at the towers assumed fully fixed in horizontal direction. In the real structure, however, some horizontal motions take place due to lateral motion 0.015 0.01 0.005 0 0.2 3 x 10 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 Vertical acceleration at mid span -3 2.5 2 1.5 Unfiltered, Filtered, Envelope and Damping Ratio of Vertical Acceleration: 1st Mode 0.2 Unfiltered (m/s2) 1st horizontal 1 0.5 1.6 0.3 x 10 -3 0.4 0.5 0.6 0.7 0.8 Horizontal acceleration at midspan 0.9 1 1.1 1st torsional 1.4 -0.2 1.2 1 0.6 0.1 Envelopes (m/s2) -0.1 0.4 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Torsional acceleration at midspan 1 1.1 All measurements made in the field using the automatic data acquisition system were sampled at 450 Hz and stored on a digital recorder. The data was also transferred digitally to a laptop computer in the field after each test and was saved for further processing and analyses. Damping ratio (%) Figure 4: Measured eigen-requencies from power density spectra compared with theoretical predictions (marked with arrows) 5 100 200 300 400 Time (s) 500 600 700 0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700 0 0.8 0 0.2 0 0.1 Filtered (m/s2) 0 0.2 0 0 -0.1 0.4 0.2 0 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.1 Amplitude (m/s2) Figure 5: Damping ratio for first vertical vibration mode. of the supports, which result in lower vibrations as measured in that direction. TYPICAL RESULTS OF FIELD MEASUREMENT A thorough discussion of the field measurement data and performance of the instrumentation with respect to recorded behaviour of the bridge [1,3] is not possible in this paper. However, typical results for the different measurement systems are presented in this section for the loading tests and are compared with design predictions where possible. 5.1 Interpreted eigen-frequencies and damping factors of bridge suberstructure The measured damping ratios during the test, as given in Figure 5 and Table 2, are rather small compared to what were theoretically assumed in the design, in particular for the first vertical and torsional mode of vibrations and the third vertical mode. The measurements show increasing trends of damping ratios with higher amplitudes. It should, however, be mentioned that the vibration amplitudes during the test were rather small compared to the levels assumed during the design. The identified eigen-frequencies during free vibration test are presented in Figure 4 and in Table 2. The first vertical, torsional and horizontal vibration modes are identified from the field measurements. In addition, it was 661 Vibration mode First vertical First horizontal First torsional Third vertical Range of vibration amplitudes 6.5-23.0 mm 0.13-0.4 mm (1.3-5.7) 10-3 deg 1.25-3.0 mm Eigen-frequency Measured (Hz) 0.281 0.338 0.679 0.548 Damping ratio (%) Eigen-frequency Theoretical (Hz) 0.2-0.26 0.264 0.3-0.5 0.394 0.1-0.15 0.686 0.1-0.14 0.535 Table 2. Measured damping ratio and measured eigen-frequencies compared with theoretical predictions 5.2 Efficiency of friction dampers for cable stays REFERENCES Figure 6 shows a summary of interpreted damping ratios from different cable vibration tests for cable 210 V. As shown on the figure the field measurements during the full-scale tests with this cable have in all respect confirmed that the installed dry friction damper performs as predicted according to theoretical calculations during the design phase and contributes with great efficiency to suppress induced vibrations of the cables. [1] Myrvoll F. Uddevalla Bridge.– Performance Testing, Field Measurements. Results of Static and Dynamic Loading Tests and Cable Vibration Test. Norwegian Geotechnical Institute, Project Report 20001141-1, June 2000. [2] Hansvold C., Lundh L., Larsson K.-E. & Nilsson H., Uddevalla cable-stayed bridge. Balkema, Rotterdam, th Proceedings 4 Symposium on Strait Crossings, Bergen, September 2001 [3] Hjorth-Hansen E., Strømmen E., Myrvoll F., Hansvold C. & Ronnebrant R., Performance of a friction damping device for the cables on Uddevalla cable-stayed bridge, A.I.M. Liege, Proceedings Fourth International Symposium on Cable Dynamics, Montreal, May 2001 [4] Kovacs I., Strømmen E. and Hjorth-Hansen E., Damping devices against cable oscillations on Sunningesund Bridge, A.I.M., Liege, Proceedings Third International Symposium on Cable Dynamics, pp. 145150. 1999. Figure 6: Measured and theoretical damping ratio for cable 210 V. 6 CONCLUDING REMARKS The findings from the field performance testing and instrumentation of the Uddevalla cable-stayed bridge have contributed significantly to verifying the predictions made during the theoretical design work. The bridge owner is now making plans for a subsequent additional long-term performance monitoring programme for this bridge that shall contribute to a more effective maintenance and safer operation, as well as to improved design of similar bridges in the future. ACKNOWLEDGEMENTS The authors wish to thank Mr Lars Lundh and Mr Robert Ronnebrant of the Swedish National Road Administration and Mr Carl Hansvold form Design Engineers Johs Holt AS for support and permission for publishing the results of this project. 662
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