Introduction to Wastewater Treatment Mark O. Liner, P.E. Naturally Wallace Consulting Wastewater Engineering How to go from A to B to C? Treatment of Natural Gas Condensate Reverse Engineering • Glass of water and add: – Sand – Sugar – Salt – Oil • How do you make this water clean? Design Steps Decision: Wastewater Treatment is Needed Basis of Design Process Selection Preliminary Design Final Design First Step: Basis of Design • Most important step of the project !!! – Foundation for all decisions – Dictates project $$$s • Changing the Basis of Design halfway thru the project is like changing …. Basis of Design Data • • • • Flow Influent Characterization Effluent Requirements Miscellaneous Considerations Flow – Measurement • Weirs • Flumes • Meters Flow - Domestic Flow - Industrial 50000 45000 40000 Concentration (mg-BOD/l) 35000 30000 Typical Basis of Design “Box” 25000 20000 15000 10000 5000 0 0 50000 100000 150000 200000 250000 Flow (gpd) 300000 350000 400000 450000 500000 Flow - Equalization • Hold and discharge Equalization Treatment Treat as it comes Equalization Treatment Flow – Design Numbers • Minimum and maximum hourly flow – For pipe/channel sizing • Average daily flow – For mass balance, chemical usage, and sludge production Characterization - Analytes • Solids – Total (TS) – Dissolved (TDS) – Suspended (TSS) • Organics – – – – Biodegradable (BOD) Chemically Oxidized (COD) Volatile (VOC) Oils (O&G, TPH) • • • • • • Nitrogen Phosphorus pH Alkalinity Metals Bacteria/Algae Characterization - Table Effluent Requirements • Typically set by government • Depends on disposal method – River – Groundwater – Land • Moving target ??? Miscellaneous • Site Constraints – Land Availability • Climate • Money – Capital Costs – Operating Costs • Time – Start date – Project Life Design Steps Decision: Wastewater Treatment is Needed Basis of Design Process Selection Preliminary Design Final Design Second Step: Process Selection • Given a Basis of Design, what is the best way to go from A to B to C??? • Experience is crucial in this step • Engineer/Vendor dance Process Selection Process Coffin Butte Selection Landfill, Oregon Proof of Concept Pumped flow from leachate barrel, Masterflex peristaltic Standpipe, unglued grease slip fit to elbow Distribution header same as underdrain Collection header same as underdrain Inexpensive poly tank 44-gal, AES BT44 Recirc Inexpensive poly tank 44-gal, AES BT44 Masterflex peristaltic bh bh Tank 1 tu Tank 2 tu tu bh bh tu tu tu tu To drain Tank 3 tu tu Tank 4 bh tu bh bh tu Blocks tu tu BOD Removal - passive Nitrification / Anammox – FBA (aerated) Nitrification / Anammox - FBA (aerated) tu Denitrification / metals removal Graduated poly tank 55-gal with lid, AES T55 Process Selection – Pilot Plant Process Selection – Primary Treatment • The lowly septic tank – the “greenest” wastewater treatment technology System Selection – Primary Treatment • Solids removal – Screening – Grit Removal – Sedimentation • Floatation – Dissolved Air Floatation – Oil/Water Separator System Selection – Biological Treatment • Soluble wastewater can not be removed as a solid • So, we have bacteria eat it and remove them • The trick is to create an environment for them to live and STAY System Selection – Secondary Treatment System Selection – Biological Treatment • Design Considerations – Aerobic and anaerobic bacteria – Periodic sludge removal – Solids separation to keep bacteria from flowing downstream – Nutrient requirements (industrial • Limits – 30 mg/L Biochemical Oxygen Demand – 30 mg/L Total Suspended Solids System Selection – Tertiary Treatment • Filtration – Membrane – Sand – Carbon • Chemical Addition – pH Adjustment • Disinfection – Ultraviolet – Chemical Design Steps Decision: Wastewater Treatment is Needed Basis of Design Process Selection Preliminary Design Final Design Preliminary Design • Drawing set to build consensus – Process Schematic – Site Plan – Hydraulics Process Schematic Site Plan Hydraulic Profile Design Steps Decision: Wastewater Treatment is Needed Basis of Design Process Selection Preliminary Design Final Design Final Design • Selection and sizing of minor equipment – Pumps and piping – Tanks – Instrumentation – Aeration Equipment – Concrete – Electrical Coordination of All Disciplines Final Design • Communicate what is to be built to contractor • Basis of cost estimate for Owner and cost quote from contractor • Represents details from all disciplines Thank You Lagoon Technology Mark O. Liner, P.E. Naturally Wallace Consulting Lagoon ??? • More lagoon systems in the USA than any other system • Easy to build and maintain • Very little is written about them – Not much to say!!! Types of Lagoons • • • • • • • • • Anaerobic Facultative Polishing Partial Mix Complete Mix High Performance Batch Reactor Equalization/Storage Evaporation/Cooling Lagoon Applications Covered Agricultural Mine Water Treatment Contaminated Stormwater Advanced Domestic Wastewater What is it??? • Constructed basin • Lined • Water level control Sludge Lagoon in Slovenia What are they good for? • What are lagoons good for? – Solids Management • Removal and Storage – Oxidation of Organics (BOD) • Naturally • Mechanically – Hydraulic Equalization • Smooth out the peaks How do you design??? • Function related to design – Water depth – Surface area – Detention time Anaerobic Lagoon (6.0 meter deep) Facultative Lagoon (1.5 meter deep) Solids Removal • What are solids? – Organics (bacteria) – Inorganics (silt and sand) – Algae • Sedimentation rate – Wind/Turbulence – Type of solids – Concentration of solids Settling Time Sludge Accumulation • Settled solids undergo digestion and compaction over time • Rule of Thumb: 0.5 m3/m3/d sludge accumulation for domestic wastewater Sludge Accumulation Plot Algae • Employed in facultative lagoons • Diurnal cycle cause fluctuations in – Dissolved oxygen – pH – Solids • Measured by Chlorophyll Alpha test Organics Removal • Simplified model assumes steady state complete-mix reactor • Equation: Government Design Advanced Design • Current Advanced Design Methods – L. Rich – Grady and Daigger – Metcalf & Eddy • Performance Modeling by Biomass Growth – not BOD removal • Same Modeling Techniques That Are Used For Designing Conventional Sewage Plants Linvil Rich Theoretical Relationship Anaerobic Lagoons • Deep > 3 meter deep • Covered – Grease cap – Floating cover • Loading – 0.04 – 0.30 kgBOD/m3/d • Detention Time Aerobic Lagoons • Taking oxygen in gas phase to water in liquid phase • Passive = ambient transfer • Active = mechanical – Floating Aerators – Blower and Diffusers Aeration by Diffusers How much oxygen? • Calculate mass of oxygen required for bacterial degradation AND digestion • Correct for field conditions Mixing • Lagoons have low solids • Low energy/volume • Large volumes!!! • 1-2 W/m3 = rule of thumb Short Circuiting Short Circuiting Civil Design • Site Soils and Water • Seal Soils Testing for Lagoons • Minimum Requirements – Four borings per 0.5 acres – Depth to 10’ below design floor – One boring to 25’ – Borings located at deepest excavation • Vertical Separation – Borings at borrow pits – 4’ between pond seal and for nature and maximum groundwater level consistency – 2’ separation permitted for synthetic liners Lagoon Seals – Percolation less than 1/16” per day at 6’ water depth – Soil seals shall be clay or include bentonite • Minimum thickness of 4” – Synthetic Seals • Greater than 30 mil thickness • Anchored at berm and vented – Empirical testing required to document compliance Liner Systems • • • • Clay and Bentonite Soil Synthetic Clay Geomembrane Asphalt/Concrete Installation of Synthetic Liner Boot Installation Seam Testing Water Balance Testing • Seepage rate must be less than 500 gallons per acre per day Lagoon Equipment • • • • Aeration Covers Baffles Proprietary Aeration Equipment • Floating Mechanical • Submerged Diffusers Covers • Covers – Conserve heat – Control odors – Prevent algae Baffles Proprietary Systems • • • • Parkson – BioLac EDI – ATLAS Lemna – BTP Nelson Environmental EDI’s ATLAS Internal Clarifier Berm Failure Berm Failure Berm Inspection Floating Liner Liner vent Whale of a Liner Thank You
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