Joint Well Placement and Control Optimization – Path Towards a Real Field Application – M. Bellout† , D. Echeverrı́a Ciaurri‡ L.J. Durlofsky, B. Foss and J. Kleppe ‡ † Department of Petroleum Engineering and Applied Geophysics, NTNU Department of Petroleum and Energy Analytics, T.J. Watson Research Center, IBM 8th International Conference on Integrated Operations in the Petroleum Industry, Trondheim, September 25 – 26, 2012 Table of Contents 1 Part One: Motivation and Methodology Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches 2 Part Two: Integrated Implementation Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies 3 Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Table of Contents 1 Part One: Motivation and Methodology Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches 2 Part Two: Integrated Implementation Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies 3 Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches Well Placement, Control Optimization Problem Problem: max f (x, u) x,u f: commonly net present value, or cumulative oil x: discrete well placement variables; vertical or horizontal well coordinates u: continuous well control variables; BHP or rates M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 3 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches Intro to Joint, Sequential Approach Joint approach / embedded optimization an approach which does not handle well location and controls jointly is unlikely to yield optimal solutions due to the interdependency between a well configuration and its associated controls. we propose a joint approach where the control optimization is embedded within the search for the optimal well placement Sequential approach a sequential approach refers to using a fixed or reactive well control strategy, (e.g., shut in of producer at water-cut threshold), during the optimization for well placement at well placement solution, well controls are optimized M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 4 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches Basic Methodologies, Building Blocks Well placement and control problem have distinct characteristics; therefore, traditionally have been treated with different methologies Well controls (e.g., BHP and/or rates) stated in continuous variables, can be optimized efficiently by gradient-based techniques (e.g., SQP [SNOPT]), due to the computation of gradients through adjoints (GPRS, MRST); proper to handle with local search approaches Well placements formulated as integer variables (gradients not defined), usually solved by derivative-free methods; rough optimization landscapes, local search probably not suited, global search features desired (pattern search to some extent, GA, PSO, etc.) We use derivative-free methods based on pattern-search procedures (GPS/HJDS/HOPSPACK), which are easy to implement (e.g., no population sizes to determine), mathematically sound, and easily parallelizable (here, distributing complete control optimizations) M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 5 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches Joint vs Sequential Fixed, Reactive Approaches Find optimal position of injector, among four producers with fixed location Since only 2 discrete variables, we perform an exhaustive search 1st comment: optimal injector location dependent on control strategy under well placement search 2nd comment: smoothing of NPV response surface for when control optimization embedded, and it’s also clear for reactive approach 1100 1 1 1 2 900 20 30 500 500 40 300 50 3 10 4 20 30 40 100 (a) NPV, sequential fixed 300 50 3 10 50 500 40 300 50 700 700 30 40 900 900 20 700 30 2 10 10 20 1100 1100 2 10 4 20 30 40 100 50 (b) NPV, sequential reactive M. Bellout, D. Echeverrı́a Ciaurri 3 10 4 20 30 40 100 50 (c) NPV, joint approach Joint Well Placement and Control Optimization 6 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches Tabulated Results One Well Case At the well configuration found, an additional control optimization (indicated by asterisk in table) is performed The joint approach yields a final increase of 4.2% and 5.9% in NPV, $46 MM and $63 MM, respectively, with respect to the sequential fixed and reactive approaches, respectively Table: Injector well location with the highest NPV obtained for the three exhaustive explorations Approach Location [x,y] fixed sequential fixed∗ reactive sequential reactive∗ joint joint∗ M. Bellout, D. Echeverrı́a Ciaurri [18,26] [17,42] [12,36] NPV [$MM] 976 1091 1061 1074 1135 1137 Joint Well Placement and Control Optimization 7 / 26 Table of Contents 1 Part One: Motivation and Methodology Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches 2 Part Two: Integrated Implementation Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies 3 Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies Challenges Towards Real Field Implementation Main task is bridging the gap from research results to an application that works in a real field situation New challenges: larger number of blocks more complex geometry / grid structures, corner point gridding deviated / horizontal wells boundary constraints, distance between wells well alignment with respect to platform advanced production techniques, e.g., gas lift New solution: enhance each of the parts of our methodology add new functionality where needed integrate all parts into a coherent implementation M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 9 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies Enhancement and Development of Tools and Methodologies Enhancements: Larger emphasis on parallelization for well placement optimization; involves multicore programming on a larger scale (distributed computing of simulations / optimizations) Introduction of newer version of reservoir simulator for more efficient runs and computation of gradients needed for optimization; ADGPRS (Automatic Differentiation General Purpose Research Simulator), Stanford University New functionality: Horizontal wells require more demanding geometrical calculations, e.g., regarding well connection factor calculations; solved using MRST (MATLAB Reservoir Simulation Toolbox), SINTEF Applied Mathematics M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 10 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies Example of Using MRST Toolbox Data describing model grid geometry available in Matlab Use of MRST functions to perform well connection factor calculations, applying boundary constraints on well coordinates Close collaboration with developers (e.g., S.Krogstad at SINTEF Applied Mathematics) M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 11 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies IO Center Platform for Integrated Solutions Notice the integration of people, tools and methodologies from different IO Center research partners, e.g., Stanford University, SINTEF Applied Mathematics, IBM ... ... into a coherent solution to ... ... solve a problem provided by IO Center industry partner Total E&P Norge Huge advantage of the IO Center to function as a platform to develop integrated solutions that benefit all partners M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 12 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies The Integration of Tools and Methodologies The Lego analogy M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 13 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies The Integration of Tools and Methodologies The Lego analogy M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 14 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies The Integration of Tools and Methodologies The Lego analogy M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 15 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies The Integration of Tools and Methodologies The Lego analogy M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 16 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies The Integration of Tools and Methodologies The Lego analogy M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 17 / 26 Table of Contents 1 Part One: Motivation and Methodology Well Placement, Control Optimization Problem Intro to Joint, Sequential Approach Joint vs Sequential Fixed, Reactive Approaches 2 Part Two: Integrated Implementation Challenges Towards a Real Field Implementation Enhancement and Development of Tools and Methodologies 3 Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Model Introduction North Sea field Operator Total E&P Norge AS Reservoir in Frigg formation Depth ∼ 1750 m M. Bellout, D. Echeverrı́a Ciaurri 21m oil rim, gas cap Pressure support by aquifer Four wells planned Joint Well Placement and Control Optimization 19 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Problem Description and Constraints Four horizontal wells planned General constraints on trajectories Each well described by six coordinates: welli = [(x y z)heel (x y z)toe ]i In total 24 discrete well placement variables Implementation currently in testing phase: test runs to study constraints on well placement solutions, general algorithmic performance M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 20 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Production Test Results Very short production time, 200 days actually planned production time frame, which is 15 ∼ 20 years Very high pressure drawdown set to wells Increase in FOPT > 90% for this very limited test case 3 2150 FOPT / FWPT [1e6 Sm3] NPV [1e6 $] 2.5 1900 1650 2 1.5 1 oil − init.wplc. wat − init.wplc. oil − fin.wplc. wat − fin.wplc. 0.5 1400 0 96 test run 192 288 384 480 576 672 768 864 # reservoir simulations M. Bellout, D. Echeverrı́a Ciaurri 0 0 20 40 60 80 100 120 140 160 180 200 production time [days] Joint Well Placement and Control Optimization 21 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Well Placement Test Results Constraint handling philosophy: introduce constraints as need becomes evident, based on test results Here, found solution presents crossing well trajectories that are not implementable in practice Base case well positions (left), final well positions for test run (right) M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 22 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Further Work, Challenges Introduce geometric constraints to prevent crossing well trajectories Load balancing of computing nodes in parallel implementation (e.g., asynchronous configurations) Introduce control optimization into well placement algorithm Continue bridging-the-gap process: introduce more realism into case (e.g., improved production settings, more realistic time frames) Continue collaborative effort and establish work processes with industry partner M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 23 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Forthcoming Enhancements Optimal joint well placement and control under geological uncertainty collaboration with H. Wang from Rutgers University H. Wang et al, Optimal Well Placement Under Uncertainty Using a Retrospective Optimization Framework, SPE Journal, 17(1), 2012 Model-based derivative-free methods for optimal well placement part collaboration with A.R. Conn from IBM Surrogate for well control optimization M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 24 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges References For more on this work and references, see: Bellout, M.C., Echeverrı́a Ciaurri, D., Durlofsky, L.J., Foss, B.A., Kleppe, J. ‘Joint Optimization of Oil Well Placement and Controls’, Comput. Geosci., 16(4), 1061–1079 (2012) Bellout, M.C., Echeverrı́a Ciaurri, D., Durlofsky, L.J., Foss, B.A., Kleppe, J. ’Joint well location and production optimization’ presentation at the Oil and Gas Production Optimization Conference organized by Petrobras and NTNU/IO Center, Rio de Janeiro, Brazil, May 14-15, 2012 Bellout, M.C., Echeverrı́a Ciaurri, D., Durlofsky, L.J., Foss, B.A., Kleppe, J. ’Joint Optimization of Oil Well Placement and Production Controls’ presentation at the Smart Fields 6th Annual Affiliate Meeting, Stanford, November 14 - 15, 2011 M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 25 / 26 Part One: Motivation and Methodology Part Two: Integrated Implementation Part Three: Application to a Real Field Case Real Field Case Production, Well Placement Test Results Further Work, Challenges Acknowledgements Total E&P Norge AS (Stavanger, Norway) S. Krogstad, PhD (SINTEF Applied Mathematics, Oslo, Norway) Oleg Volkov, PhD (Research Associate, Stanford, CA) Dr. A. Conn (IBM, NY) M. Bellout, D. Echeverrı́a Ciaurri Joint Well Placement and Control Optimization 26 / 26
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