WE MAKE PRODUCTS THAT MAKE A DIFFERENCE™
FLEET ESSENTIALS
FOR 24 VOLT SYSTEMS
January 2011
Los Angeles, USA
Shanghai, China
Saltillo, Mexico
www.phillipsind.com
Since 1928, Phillips has been driving the global transportation industry. The secret to our
success is listening to customers and designing and manufacturing products that reduce
downtime, cut operational expenses and solve problems. For decades, Phillips electrical
and air products have been the industry standard among top OEM's and fleets.
Phillips is an International Tier 1 supplier and development partner to global truck and trailer
OEM's as well as major fleet operators on 4 continents. Our history of success has inspired
us to develop and manufacture a line of 24 volt and multi-volt products to meet international
standards for global compatibility. Our customers and partners rely upon us for consistent
quality, innovative, solution-driven products, reliable delivery and superior service to help
save on installation, labor and replacement costs. Our sales and customer service staff consistently rate
among the top in the industry with extensive training and product knowledge, so you can depend on Phillips to
lower operating costs, increase vehicle life and reduce downtime.
In a world of black connectors and cables, Phillips makes it safe and easy to identify
cable, plug and socket function from a distance. This helps eliminate confusion for the
driver and also decreases repair and replacement time.
ISO 12098 15P Power
ISO 7638 - EBS
ISO 7638 - ABS
GREEN
DARK BLUE
LIGHT BLUE
DURACOIL™ Power Cable
ISO 12098
15-Wire, 12x1,5mm² & 3x2,5mm²
Part No.
683-7042
683-7052
683-7062
683-7072
685-7042
685-7052
685-7062
685-7072
Description
™
3,0M, 2 PERMAPLUGS With Crimped Pins, 70mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
Jacket Color
Green
Green
Green
Green
Black
Black
Black
Black
• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC
• Excellent recoil memory, abrasion, chemical, corrosion resistance
• Jacket and plugs are color-coded green for easy function identification from a distance
• Meets ISO 12098 specifications
EBS DURACOIL™
ISO 7638
7-Wire, 5x1,5mm² & 2x4,0mm²
Part No.
662-5042
662-5052
662-5062
662-5072
665-5042
665-5052
665-5062
665-5072
Description
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 70mm Coil Diameter
Jacket Color
Dark Blue
Dark Blue
Dark Blue
Dark Blue
Black
Black
Black
Black
• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC
• Excellent recoil memory, abrasion, chemical, corrosion resistance
• Jacket and plugs are color-coded dark blue for easy function identification from a distance
• Meets ISO 7638-1 specifications for EBS systems
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ABS DURACOIL™
ISO 7638
5-Wire, 3x1,5mm² & 2x4,0mm²
Part No.
661-3042
661-3052
661-3062
661-3072
665-3042
665-3052
665-3062
665-3072
Description
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,0M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,5M, 2 PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
Jacket Color
Light Blue
Light Blue
Light Blue
Light Blue
Black
Black
Black
Black
• Durable Hytrel jacketing – Flexible from -63ºC to +91ºC
• Excellent recoil memory, abrasion, chemical, corrosion resistance
• Jacket and plugs are color-coded light blue for easy function identification from a distance
• Meets ISO 7638-1 specifications for ABS systems
Adapter Cables
ISO 12098 to ISO 1185 & ISO 3731
15-Wire, 6x1,5mm² & 1x2,5mm², 4x1,5mm² & 3x2,5mm²
Part
Part No.
No.
Description
Description
Jacket Color
686-8252 3,5M Adapter Coil, 15-Pin to 2x7-Pin (24N&S), PERMACOIL™, 60mm Coil Diameter Black Yellow
686-8272 4,5M Adapter Coil, 15-Pin to 2x7-Pin (24N&S), PERMACOIL™, 60mm Coil Diameter Black Yellow
• Flexible from - 66oC to +66oC
• Good recoil memory, abrasion, chemical and corrosion resistance
• Jacket and plugs are color-coded black & yellow for easy function identification from a distance
• Plugs meet ISO 12098, ISO 1185 and ISO 3731 specifications
Adapter Cables
ISO 12098 to ISO 1185
7-Wire, 6x1,5mm² & 1x2,5mm²
Part No.
Description
686-5252 3,5M Adapter Coil, 15-Pin to 7-Pin (24N), PERMACOIL™, 50mm Coil Diameter
686-5272 4,5M Adapter Coil, 15-Pin to 7-Pin (24N), PERMACOIL™, 50mm Coil Diameter
Jacket Color
Black
Black
• Flexible from - 66oC to +66oC
• Good recoil memory, abrasion, chemical and corrosion resistance
• Jacket and plugs are color-coded black for easy function identification from a distance
• Plugs meet ISO 12098 and ISO 1185 specifications
PERMACOIL™
ISO 3731
7-Wire, 4x1,5mm² & 3x2,5mm²
Part No.
647-5441
647-5442
647-5451
647-5452
647-5461
647-5462
647-5471
647-5472
Description
3,0M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter
3,0M, PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
3,5M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter
3,5M, PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,0M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter
4,0M, PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
4,5M, Zinc Die-Cast Plugs With Crimped Pins, 60mm Coil Diameter
4,5M, PERMAPLUGS™ With Crimped Pins, 60mm Coil Diameter
Jacket Color
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
• 360o compression ring secures plug to cable and eliminates moisture and corrosion
• Good recoil memory, abrasion, chemical and corrosion resistance
• Jacket and plugs are color-coded yellow for easy function identification from a distance
• Flexible from - 66oC to +66oC
• Plugs meet ISO 3731 specifications
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2
7-Wire, 6x1,5mm² & 1x2,5mm²
PERMACOIL™
Part No.
ISO 1185
636-5241
636-5242
636-5251
636-5252
636-5261
636-5262
636-5271
636-5272
™
PERMAPLUG Option
Description
3,0M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter
3,0M, PERMAPLUGS™ With Crimped Pins, 50mm Coil Diameter
3,5M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter
3,5M, PERMAPLUGS™ With Crimped Pins, 50mm Coil Diameter
4,0M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter
4,0M, PERMAPLUGS™ With Crimped Pins, 50mm Coil Diameter
4,5M, Zinc Die-Cast Plugs With Crimped Pins, 50mm Coil Diameter
4,5M, PERMAPLUGS™ With Crimped Pins, 50mm Coil Diameter
Jacket Color
Black
Black
Black
Black
Black
Black
Black
Black
• 360o compression ring secures plug to cable and eliminates moisture and corrosion
• Jacket is color-coded black for easy function identification from a distance
• Good recoil memory, abrasion, chemical and corrosion resistance
• Flexible from - 66oC to +66oC
• Plugs meet ISO 1185 specifications
POWER PERMAPLUG™
ISO 12098
Part No.
716-7391
Description
ISO 12098 PERMAPLUG™, Wire Insertion Nylon, 15-Pin, 24 Volt
• Color-coded green for easy function identification from a distance
• 360º compression ring secures plug to cable and eliminates moisture and corrosion
• Insert labeled with wire colors for quick and easy installation
• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection
• Meets ISO 12098 specifications
EBS PERMAPLUG™
ISO 7638
Part No.
716-5371
Description
ISO 7638-1 EBS PERMAPLUG™, Wire Insertion, Nylon, 7-Pin, 24 Volt
• Color-coded dark blue for easy function identification from a distance
• 360º compression ring secures plug to cable and eliminates moisture and corrosion
• Insert labeled with wire colors for quick and easy installation
• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection
• Meets ISO 7638-1 specifications
ABS PERMAPLUG™
ISO 7638
Part No.
716-5351
Description
ISO 7638-1 ABS PERMAPLUG™, Wire Insertion, Nylon, 5-Pin, 24 Volt
• Color-coded light blue for easy function identification from a distance
• 360º compression ring secures plug to cable and eliminates moisture and corrosion
• Insert labeled with wire colors for quick and easy installation
• Stainless steel plug lock and hardware provide a corrosion-resistant, long-life connection
• Meets ISO 7638-1 specifications
ISO 3731 Plug
Part No.
715-4371
716-4371
716-4671
Description
™
ISO 3731 Aluminum Die-Cast/ Nylon PERMAPLUG , 7-Pin , 24 Volt
™
ISO 3731 Nylon PERMAPLUG , 7-Pin, 24 Volt
Replacement Plug Insert (Yellow) For 715-4371 (ISO 3731)
• 360º compression ring secures plug to cable and significantly reduces moisture and corrosion
• Floating brass pins to align with irregular socket pins
• Meets ISO 3731 specifications
ISO 1185 Plugs
Part No.
715-3371
716-3371
716-3671
715-3371
3
716-3371
www.phillipsind.com
Description
ISO 1185 Aluminum Die-Cast/ Nylon PERMAPLUG™, 7-Pin , 24 Volt
ISO 1185 Nylon PERMAPLUG™ , 7-Pin, 24 Volt
Replacement Plug Insert For 716-3371 And 716-3371
• 360º compression ring secures plug to cable and significantly reduces moisture and corrosion
• Floating brass pins to align with irregular socket pins
• Meets ISO 1185 specifications
STA-DRY® Power Socket
ISO 12098
Part No.
716-7191
Description
ISO 12098 Nylon STA-DRY® Socket, Wire Insertion, 15-Pin, 24 Volt
• Lid color-coded green for easy function identification from a distance
• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection
• 360º compression ring protects against moisture and corrosion
• Rubber gasket seals against moisture and corrosion when closed
• Meets ISO 12098 specifications
STA-DRY® EBS Socket
Part No.
716-5171
ISO 7638
Description
®
ISO 7638-1 EBS Nylon STA-DRY Socket, Wire Insertion, 7-pin, 24 Volt
• Lid color-coded dark blue for easy function identification from a distance
• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection
• 360º compression ring protects against moisture and corrosion
• Rubber gasket seals against moisture and corrosion when closed
• Meets ISO 7638-1 specifications
STA-DRY® ABS Socket
Part No.
716-5151
ISO 7638
Description
®
ISO 7638-1 ABS Nylon STA-DRY Socket, Wire Insertion, 5-Pin, 24 Volt
• Color-coded light blue for easy function identification from a distance
• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection
• 360º compression ring protects against moisture and corrosion
• Rubber gasket seals against moisture and corrosion when closed
• Meets ISO 7638-1 specifications
STA-DRY® ISO Parking Socket
Part No.
716-5100
ISO 7638
Description
®
STA-DRY Parking Socket, For ISO 7638 & 12098 Plugs
• Color-coded black for easy function identification from a distance
• Fits all Phillips ISO 7638 and ISO 12098 Plugs
• Stainless steel lid hinge pin, spring & reinforced mounting holes for durability and corrosion protection
P
ISO 3731 Sockets
Part No.
Description
ISO 3731 Nylon STA-DRY® Socket, Wire Insertion, 7-Pin, 24 Volt
716-4171
716-4174
ISO 3731 Nylon STA-DRY® Socket, Ring Termination, 7-Pin, 24 Volt
• Sealed to prevent water from entering wire harness system
• Full-opening lid is unbreakable
• Slanted 5º for moisture drain
• Stainless steel spring and hinge pin for corrosion protection
• Meets ISO 3731 specifications
ISO 1185 Sockets
Part No.
Description
715-3171
ISO 1185 Zinc Die-Cast Socket, Wire Insertion, 7-Pin, 24 Volt
716-3171
ISO 1185 Nylon STA-DRY® Socket, Wire Insertion, 7-Pin, 24 Volt
716-3173
ISO 1185 Nylon STA-DRY® Socket, Bullet Termination, 7-Pin, 24 Volt
716-3571
Replacement Socket Insert For ISO 1185 Aluminum Die-Cast Socket
®
• STA-DRY Socket is sealed to prevent water from entering wire harness system
• Zinc socket lid contains rubber o-ring for corrosion protection when closed
• Stainless steel spring and hinge pin for corrosion protection
• Slanted 5o for moisture drain
• Meets ISO 1185 specifications
715-3171
716-3171
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4
DIN Standard Air Coils
M16
MALE FITTING
M22
MALE FITTING
Part No.
311-4111
311-5111
311-5134
311-5135
311-6111
311-7111
311-7134
311-7135
Part No.
311-4311
311-5311
311-5334
311-5335
311-6311
311-7311
311-7334
311-7335
M18
FEMALE FITTING
M16
MALE FITTING
M22
MALE FITTING
Part No.
311-4511
311-5511
311-5534
311-5535
311-6511
311-7511
311-7534
311-7535
Part No.
311-4122
311-5122
311-5146
311-5156
311-6122
311-7122
311-7146
311-7156
Part No.
311-4322
311-5322
311-5346
311-5356
311-6322
311-7322
311-7346
311-7357
Description
3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Single, Black Tubing, Red Grip
3,5M Coiled Air, Single, Black Tubing, Yellow Grip
4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Single, Black Tubing, Red Grip
4,5M Coiled Air, Single, Black Tubing, Yellow Grip
Description
3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Single, Black Tubing, Red Grip
3,5M Coiled Air, Single, Black Tubing, Yellow Grip
4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Single, Black Tubing, Red Grip
4,5M Coiled Air, Single, Black Tubing, Yellow Grip
Description
3,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
3,5M Coiled Air, Single, Black Tubing, Red Grip
3,5M Coiled Air, Single, Black Tubing, Yellow Grip
4,0M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Pair, Black Tubing, Red/Yellow Grips
4,5M Coiled Air, Single, Black Tubing, Red Grip
4,5M Coiled Air, Single, Black Tubing, Yellow Grip
Description
3,0M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Single, Red Tubing, Black Grip
3,5M Coiled Air, Single, Yellow Tubing, Black Grip
4,0M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Single, Red Tubing, Black Grip
4,5M Coiled Air, Single, Yellow Tubing, Black Grip
Description
3,0M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Single, Red Tubing, Black Grip
3,5M Coiled Air, Single, Yellow Tubing, Black Grip
4,0M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Single, Red Tubing, Black Grip
4,5M Coiled Air, Single, Yellow Tubing, Metal Spring
• Nylon tubing meets DIN 73378 specifications
• Coil diameter is 90mm
• Integrated hook to hold air coils when not in use
• Male ends include thread sealer for secure connection to palm couplings
• All fittings are 1,5mm in length
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4
DIN Standard Air Coils (continued)
Part No.
311-4522
311-5522
311-5546
311-5556
311-6522
311-7522
311-7546
311-7556
FEMALE FITTING
Description
3,0M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Red & Yellow Pair, Black Grips
3,5M Coiled Air, Single, Red Tubing, Black Grip
3,5M Coiled Air, Single, Yellow Tubing, Black Grip
4,0M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Red & Yellow Pair, Black Grips
4,5M Coiled Air, Single, Red Tubing, Black Grip
4,5M Coiled Air, Single, Yellow Tubing, Black Grip
M18
• Additional lengths and options available. See full-line catalog
Coiled Air / Suzie Coil Adapters
Part No.
430-1111
430-1211
430-1311
430-1411
430-1511
Description
Coiled Air Adapter, M18 x 1,5mm Female To M16 x 1,5mm Male
Coiled Air Adapter, M18 x 1,5mm Female To M22 x 1,5mm Male
Coiled Air Adapter, M18 x 1,5mm Female To R 1/2"
Coiled Air Adapter, M18 x 1,5mm Female To 1/2" NPTF
Coiled Air Adapter, M18 x 1,5mm Female To M18 x 1,5mm Female 34mm
Palm Coupling Extension Grips
Part No.
612-600
Description
Palm Coupling Extensions (Suzie Coil Grips) - Pair, Red/Yellow
• Provides strong leverage for hooking/unhooking palm couplings
• 1-piece hexagonal aluminum for strength and durability
• Anodized for corrosion protection
• Easy installation – installs between air coil and palm coupling
• For use with M22 coiled air fittings and palm couplings
Straight Palm Couplings
Part No.
400-1011
400-1012
400-1013
401-1011
401-1012
401-1013
Part No.
400-2011
400-2012
400-2013
401-2011
401-2012
401-2013
Description
Straight Service Palm Coupling (Yellow) - Without Cover
Straight Emergency Palm Coupling (Red) - Without Cover
Straight Universal Palm Coupling - Without Cover
Straight Service Palm Coupling (Yellow) - Yellow Cover
Straight Emergency Palm Coupling (Red) - Red Cover
Straight Universal Palm Coupling - Black Cover
Description
Straight Service Palm Coupling (Yellow) - Without Cover
Straight Emergency Palm Coupling (Red) - Without Cover
Straight Universal Palm Coupling - Without Cover
Straight Service Palm Coupling (Yellow) - Yellow Cover
Straight Emergency Palm Coupling (Red) - Red Cover
Straight Universal Palm Coupling - Black Cover
M16
M22
• Powder-coated connector plate for durability and corrosion protection
• Zinc-coated steel detent plates and rivets for strength
• E-coated screws for corrosion protection
• ABS cover for extreme durability
• All palm couplings accept 1,5mm thread pitch male fittings
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6
Angled Palm Couplings
M16
Part No.
410-1011
410-1012
411-1011
411-1012
M22
Description
Angled Service Palm Coupling (Yellow) - Without Cover
Angled Emergency Palm Coupling (Red) - Without Cover
Angled Service Palm Coupling (Yellow) - Yellow Cover
Angled Emergency Palm Coupling (Red) - Red Cover
Part No.
410-2011
410-2012
411-2011
411-2012
Description
Angled Service Palm Coupling (Yellow) - Without Cover
Angled Emergency Palm Coupling (Red) - Without Cover
Angled Service Palm Coupling (Yellow) - Yellow Cover
Angled Emergency Palm Coupling (Red) - Red Cover
• For use on trailers
• Powder-coated connector plate for durability and corrosion protection
• Zinc-coated steel detent plates and rivets for strength
• E-coated screws for corrosion protection
• Polycarbonate covers for extreme durability
• All palm couplings accept 1,5mm thread pitch male fittings
Palm Coupling Seals
Part No.
12-0161
12-0162
12-012
12-0163
12-012
12-0161
12-0162
12-0163
12-0167
Description
Black (Universal), Wide-Lip, Tapered Base, Rubber
Blue (Service), Polyurethane
Red (Emergency), Polyurethane
Black (Universal), Polyurethane
Gray (Universal), W/ Dust Flap, Polyurethane
12-0167
CLEAR-VU™ Battery Cable
Part No.
Description
™
CLEAR-VU , Corrosion-Detecting Clear Jacket, 70mm2, 7,6M
2
CLEAR-VU™, Corrosion-Detecting Clear Jacket, 42mm , 7,6M
3-532
3-551
• Easy to see corrosion creeping through the battery cable
• Saves money by preventing premature battery, starter and alternator replacement
• Rope-style stranding for flexibility
• Flexible from -40ºC to +66ºC
PERMALITE™ XB Dome Lamp
Part No.
810-2216
Description
PERMALITE™ XB, LED, High Wattage, 6-Pack
• Draws only 0,92 amps at 24 Volts
• 175º light spread offers more lit area inside the trailer
• 25,4mm thin (19mm recessed) design can fit just about any application
• UNBREAKABLE polycarbonate lens and housing
• Designed for extreme temperatures (-40ºC to +60ºC)
UNITED STATES
MEXICO
CHINA
For more information, please contact us at [email protected]
GL-FE24EN-0111
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