What’s New in RAM Commander version 8.2 This document describes new features of RAM Commander 8.2. The document covers only the features, which have been added to the RAM Commander 8.2 since 8.1 version. Please, see RAMC_8_1_Release Notes and previous documents for earlier versions features additions. Major Improvements and New Features Component Library - 340,000 resistors and capacitors added Improved Search in the Component Library Active Directory Authentication using LDAP Context-Sensitive Help by F1 linked to the new User Manual Report Generator - Calculated fields Reliability Reliability Reports - "Processor FR Data" renamed to "Failure Rate Calculation Details" NPRD-95 - more clear names instead of primary/secondary Reliability - finding same component with different FR FIDES Guide 2009 Issue A Assembly Composite report - FR(K) column between FR and FR(K, Qty) columns Show LCN and ATA number (without library) on the top item screen Import Wizard - from ASCII - add "text qualifier" field, as in Excel Import Wizard - improvement – recognition of descriptions instead of abbreviations Report - Export to plain CSV RBD - MTBF limit set to max 1e15 (instead of 1e9 of old version) FMECA FMECA report - show all test types of the test, comma-delimited FMECA - TAM - new report, Ambiguity by tests FMECA - import/export Component / FB linkage for specific assembly FMECA - EE Library - indication "Safety/FMECA": Both (default), "FMECA", "Safety" FMECA - Copy Libraries - copy Phases library option FMECA - Severity Classification Summary report - Probability per average hour FMECA - Testability - Undetectable FMs - new column Item Function Func.blocks FR calculation - in Operating mode too, not only in FMECA FTA - Remove all unused Fault Trees FTA A.L.D. Headquarters 52 Menachem Begin Road, Tel-Aviv, 67137 ISRAEL Phone: (972-3) 791-3200 Fax: (972-3) 791-3210 E-mail: [email protected] Web : www.aldservice.com FTA - new basic event type - "Periodical tests #2" FTA - Batch copy FTA to another project, with sub-trees FTA - Product-level Fault Trees with links to Fault Trees in System-level projects FTA - Basic Events list - element type, event type fields in the grid Possibility to display multiple parameters like W(t), Qmean, Q(t), Q(hour) on the tree diagram Markov Markov - Transition rate - link to Product tree/FMECA Markov - display name and code in different lines, not through '-' delimiter Safety Safety – unlimited size of End Effect description Safety - Supporting Materials column in FC list (ARP 4761), Hazard Type column in FC List (MIL-882) Safety – customizable field names + user-defined fields MMEL MMEL - Approved and Rejected statuses Process & Design FMEA FMEA - 2 new MS Word reports MSG-3 MSG-3 Structural Analysis MSG-3 Zonal Analysis MSG-3 L/HIRF Analysis Other Backup 8.2 project as 8.0 or 8.1 project many more small improvements and fixes 2 Installation of RAMC 8.2 For the local stand-alone installation: just run the RAMCW82.EXE downloaded from the A.L.D. web site (www.aldservice.com), or run RAMC\setup.exe from the installation CD. If it is upgrade, choose the same folder as previous version folder. For client-server installation – see User Manual - Installation Guide (Getting Started Chapter). If you wish to upgrade the older RAM Commander version to 8.2 version in Client/Server model: RAM Commander version to 8.2 may be installed only over RAM Commander 8.0 or 8.1. If you have earlier version, upgrade it to 8.0 first. If you wish to upgrade 8.0 or 8.1 to 8.2, you may upgrade only the Server PC: run RAM Commander installation on the server, choose "Server" configuration. Workstations will be upgraded automatically on first RAM Commander run – it will save your IT a lot of work. For additional instructions, see User Manual - Installation Guide (Getting Started Chapter). 3 RAM Commander version 8.2 Release Notes Component Library - 340,000 resistors and capacitors added RAM Commander's Component Library has been updated with about 340,000 most widely used resistors and capacitors, and now the total number of components in the library is 411,000. Among these 411,000 components, the library contains: IC Digital 25,228 IC Memory 7,750 IC Analog 26,566 Resistors 229,000 Array 15,507 Chip 156,895 Through Hole 51,144 Chassis Mount 3,771 Capacitors 119,650 Ceramic 65,381 Tantalum 14,991 Film 10,490 Aluminum 23,798 MICA/PTFE 2,994 Trimmers 504 Arrays 469 Connectors 650 LF Diode 1,000 LF Transistor 1,160 Optoelectronic 251 Inductive 286 Crystal 361 Users, who have the library license, may download the new library from web using the following information: Download link: http://www.aldsoftware.com/download/downform.aspx?id=57 Improved Search in the Component Library - Partial Recognition, delimiters ignore option "Load from Library" function now supports a number of additional options allowing partial Part Number recognition. It allows to find part data in the library even if PN, as stated in the BOM/product tree, differs from PN stated in the library, as shown in the examples on the screenshot below: 4 Active Directory Authentication using LDAP The new RAM Commander version provides optional user authentication using Active Directory (through LDAP). Authentication is performed against selected active directory server, using regular LDAP or LDAP with SSL encryption (LDAPS). By default, RAM Commander uses built-in users database for authentication. In order to switch to LDAP authentication ramc.ini file located in the RAM Commander installation folder, BIN subfolder should be updated. The [Authentication] section of the file contains authentication-related parameters, which should be defined to enable LDAP authentication: Parameter name Description AuthType LDAPPath Authentication type. Set LDAP for LDAP or RAMC for build-in users database (default is RAMC). The full LDAP path to Active Directory, for example: LDAP://<server address>:port. By default, ports are 389 for regular connection and 636 for SSL. LDAPSSL LDAP Connection encryption: 0-regular or 1-SSL LDAPCheckGroup Group Check - if set to 1, login will be allowed only if user belongs to the specified group AllowedUserGroup Group name - login will be allowed only if user belongs to the specified group, case-sensitive DomainSuffix Constant Domain name suffix - the defined string will be added as suffix to user domain Possibility to offer current MS Windows user name as default in RAM Commander login dialog: 0-no (user login field is empty), 1-Windows user name, 2-Windows domain\user DefaultUserNameMode See the sample part of ramc.ini file with authentication set to LDAP with SSL: [Authentication] AuthType= LDAP 5 LDAPPath=LDAP://DC001.NorthWoods.com LDAPSSL=1 LDAPCheckGroup=0 AllowedUserGroup=RAMCUsers DomainSuffix= NorthWoods DefaultUserNameMode=1 Context-Sensitive Help by F1 linked to the new User Manual Context – sensitive help (F1) in the new version is updated and connected to the new user manual. Report Generator - Calculated fields Report generator now allows creation of user-defined calculated fields. User need to specify a formula for such field, using different available functions, mathematical operations, and list of all numeric RAM Commander product tree data fields. In order to create calculated field, add a field with Group="CA" and Field="Formula" in the Report Generator. Then select this newly added field in the list and press Edit button. Field data dialog will appear with the formula field available: You may enter formula manually, however, it is recommended to use formula editor instead – press the "Edit Formula" button to get the formula editor: 6 Compose the formula by double-clicking on fields list, functions, and operators lists to insert them into the formula at current cursor position. The generated report will contain column with values calculated for each item according to the defined formula. Each report definition may contain multiple formulas. Reliability Reports - "Processor FR Data" renamed to "Failure Rate Calculation Details" Report name has been changed. NPRD-95 - more clear names instead of primary/secondary "Primary" selection name has been changed to "Automatic search in library"; "Secondary" selection name has been changed to "Manual record selection". Reliability - finding same component with different FR There is a new report available in the Operating/Non-Operating modes of reliability prediction module. This report provides indication about possible inconsistencies in the product tree, where components with the same part number appear multiple times in the product tree, they have the same ambient temperature and environment but have different failure rates. All such cases will be listed in the new report as indication of possible problem or error. Choose "Identical conditions configuration control" to run the report: 7 FIDES Guide 2009 Issue A Update (Issue A) of the FIDES Guide 2009 is implemented in the new RAM Commander version, together with multiple improvements and fixes. Assembly Composite report - FR(K) column between FR and FR(K, Qty) columns The new column has been added to display FR after application of different coefficients like duty cycle etc. but before application of quantity: Show LCN and ATA number (without library) on the top item screen It is possible now to define the ATA Number and LCN number for the top element in the product tree: 8 Import Wizard - from ASCII - add "text qualifier" field, as in Excel The text qualifier selection possibility adds even more customization to Import Wizard facility, including possibility to import CSV files with double quote text qualifier: Import Wizard - improvement – recognition of descriptions instead of abbreviations Import Wizard recognizes full item code and levels of replace/repair and not just their codes. It means that in addition to recognition of item codes like "CAPA" and level of replace/repair like "OR" RAM Commander now recognizes also full names like "Capacitor" or "Organizational" as they are exported by Rep.Gen. in order to allow smooth export to Excel and then import back of BOMs. Report - Export to plain CSV New option ("Export to CSV" in the Report menu of report viewer screen) allows exporting any simple report (report with regular table without merged cells) into CSV file format for an easy integration with other applications. User may select resulting file fields delimiter and text qualifier: 9 RBD - MTBF limit set to max 1e15 (instead of 1e9 of old version) Old versions of RAM Commander had limitation for MTBF of RBD item and did not allow MTBF value higher than 1e9. The new version allows input of value in limits [0; 1e15]. FMECA report - show all test types of the test, comma-delimited Previous RAM Commander version's FMECA report has presented only one type of a relevant test, even if the test belongs to multiple types. The new RAM Commander version will display the full comma-delimited list of all test types of the relevant test. FMECA - TAM - new report, ambiguity by tests The new report will present all the tests and test indications, and for each test / test indication pair it will present a list of all failures this test/indication is able to detect. Choose "Detectable FM by Tests and Indications" report from the "Testability" group of FMECA reports: 10 FMECA - import/export Component / FB linkage for specific assembly RAM Commander allows creation of functional blocks and assignment of components for each functional block: In the new RAM Commander version this assignment and the list of the functional blocks for each specific assembly may be imported from or exported to MS Excel file. The file should have the following structure: It should have a worksheet called FB with two columns: ItemFBRefDes with function name and ItemRefDes with component reference designator. All the referenced components should be presented in the specified assembly. Select the required assembly in the product tree and use one of the following functions of the "Tools" menu: 11 FMECA - EE Library - indication "Safety/FMECA": Both (default), "FMECA", "Safety" FMECA End Effects library is common for both FMECA and Safety modules. Sometimes it grows to be a large list of hundreds of End Effects; part of them is required for FMECA analysis, and part of them for Safety analysis, with couple of common End Effects. The new column of EE library called "Show for" allows definition of relevant module for each EE. Then End Effects marked with "FMECA" will not appear in the Safety module and vice versa, improving usability of the library: FMECA - Copy Libraries - copy phases library option The "Copy Libraries" of FMECA module now allows copying the phases library from one project to another: 12 FMECA - Severity Classification Summary report - Probability per average hour The severity classification summary report now presents failure probability per average hour (equal to probability of failure in the current phase divided by the phase duration as defined in FMECA phases library). FMECA - Testability - Undetectable FMs - new column Item Function The report output has been extended with the "Item function" column. Func.blocks FR calculation - in Operating mode too, not only in FMECA FR of functional blocks is calculated from failure rates of components belonging to each functional block. Previous RAM Commander version executed functional block's FR recalculation only in the FMECA mode. The new version recalculates the FR of functional blocks in the Operating mode as well. FTA - Remove all unused Fault Trees The new function analyses all the fault trees and removes fault trees, which are not linked directly or indirectly (as sub-trees) to the Safety module Failure Conditions. This function is helpful for customers building fault trees only for the Safety Assessment purposes. The new function is available from the "FTA Diagram" menu of the Fault Tree module: 13 FTA - new basic event type - "Periodical tests #2" The new model for basic event probability calculation extends the "Periodical tests/latent" model. It is much more advanced, giving a solution for large number of cases. The model provides a solution to unavailability Q(t) and Q(mean) calculation for event representing failure of repairable component with known failure rate FR and time to repair MTTR, with latent failure mechanism, being inspected periodically with test interval Ti and time to first test Tf, assuming that repair is done directly after test if test indicated component failure. Model input parameters: Name Description FR Failure Rate Ti Test/inspection interval (constant) MTTR Repair Time (constant) Tf Time to first inspection/test q Initial unavailability (probability that event occurred before mission start at time t=0 t Current time to calculate Q(t) The old "Periodical tests/latent" is left for backwards compatibility. The new model is recommended for newly created fault trees. FTA - Batch copy FTA to another project, with sub-trees The new option allows copying multiple selected fault trees with their sub-trees from the current project to another specified project: 14 FTA - Product-level Fault Trees with links to Fault Trees in System-level projects The new version allows establishing parent/child relationships between multiple projects in RAM Commander. It is required for cases when multiple system composing some complex product are defined as separate projects and it is required to perform some operations on the product level. For example, projects for aircraft safety assessment are usually organized in such a way that each aircraft system is defined as separate RAM Commander project, and all the analysis types (reliability, FMECA, FTA and Safety) are performed in these separate projects (e.g. Hydraulic system, Flight controls system, Landing Gear system, etc.). Then there is a need to perform safety assessment and additional analysis cases on an integrated aircraft level: System-level projects Aircraft-level project AIR CONDITIONING AND PRESSURIZATION AUTOFLIGHT ... HYDRAULIC POWER COMMUNICATIONS FUEL ELECTRICAL POWER EQUIPMENT/ FURNISHINGS FLIGHT CONTROLS FIRE PROTECTION The new RAM Commander version provides such possibility. First, all the system-level projects should be placed on the same local/network drive, appearing in the RAM Commander's projects list of that drive. Then product-level project needs to be created. Product-level project will provide possibility to define the list of system-level projects linked to it – see project data screen, "Linked projects" button: 15 Press this button to enter the list of linked projects. Then use Add and Edit buttons to add all the relevant linked projects to the list. When the linked projects are defined, it is possible to create and use the fault trees from linked system-level projects during creation of fault trees of product (aircraft)-level project. FTA - Basic Events list - element type, event type fields in the grid Basic events library presents additional fields like element type and event calculation type in the list: Possibility to display multiple parameters like W(t), Qmean, Q(t), Q(hour) on the tree diagram User may select any combination of calculated parameters to be displayed directly on the FT diagram after the calculation. Selection is performed on fault tree diagram properties screen: 16 After tree recalculation, the diagram will be updated to display the requested information: Markov - Transition rate - link to Product tree/FMECA The transition element of Markov diagram may now be linked to the product tree item or FMECA failure mode. The name and description of product tree item or failure mode, Failure Rate (in case of failure transition) or MTTR (in case of repair transition) will be taken from the product tree/FMECA automatically. In order to link transition to the product tree item or FMECA failure mode, use Select/Clear buttons on the transition data screen: 17 If the linked product tree item/failure mode is updated, this update does not affect the linked Markov diagram transition automatically. Use option "Update from RAM/FMECA" function of Markov diagram "Diagram" menu in order to update the current diagram. Markov - display name and code in different lines, not through '-' delimiter Code and Name of Markov diagram states is now displayed in different lines: FMEA - 2 new MS Word reports The reports list of RAM Commander FMEA module has been extended with two new customizable reports generated on a MS Word template basis: "Failures by RPN" and "Corrective Actions": 18 Failures by RPN report provides a list of all failures in RPN descending order: Corrective actions report provides list of all process steps and their failure modes and causes, with list of corrective actions for each cause: 19 Template in both English and Hebrew languages are available for both reports. Safety – unlimited size of End Effect description RAM Commander limits the length of End Effect description to 800 characters (for both FMECA and Safety modules). For the cases when longer End Effect description is required for the needs of Safety module (usually for cases when detailed specification of failure effect on aircraft/vessel/vehicle/product/crew/passengers/environment is required), users may define additional full End Effect description, which does not have length limitation at all. During the definition of a new End Effect, users can define the short (800 characters max) name in the first field and then the full description in the second field as appears on the image below: 20 For definition of description of existing End Effects, open the "End Effects" tab of the Safety/FMECA Library, locate and select the desired End Effect record and press the "…" button next to "Safety Effect" field. Safety - Supporting Materials column in FC list (ARP 4761), Hazard Type column in FC List (MIL-882) New column "Supporting Materials" has been added to the failure conditions list of the Safety module. This column is referenced by SAE ARP 4761 standard and is designed to store the identification (documentation, analysis/studies, tests etc.) of supporting materials required to determine the failure condition effect and justify its classification. Additional column added to Failure Conditions list, is "Hazard Type" text field, required by SHA/O&SHA according to MIL882. Safety – customizable field names + user-defined fields Possibilities of safety module customization have been improved by providing an option to change the title of any column of failure conditions table and by increasing a number of userdefined fields from 5 to 8. In order to change column title, right-click the column in the failure conditions list – popup menu will appear: 21 Choose the "Change column title" option and write down the new title: Press Ok – the column title will be updated: MMEL - Approved and Rejected statuses MMEL candidate statuses list has been increased to give better support of MMEL decision making process. Now user may define an item as Candidate, Approved MMEL item, or Rejected: MMEL Reports provide an option to apply filter by MMEL Item status as well: MSG-3 Structural, Zonal and L/HIRF Analysis 22 3 new MSG-3 modules have been added to the existing System & Power Plant Scheduled Maintenance Development module of RAM Commander – Aircraft Structural Analysis, Zonal Analysis, and L/HIRF Analysis. All 4 available analysis types use the same database, sharing common information and supplementing each other; however, any type of analysis may be performed separately. Backup 8.2 project as 8.0 or 8.1 project "Backup as 8.1" and "Backup as 8.0" options in "Project" menu of the list of projects window is created for backward compatibility with previous RAM Commander version. Use this option if you need to transfer your project to somebody still using 8.0 or 8.1 version. Please note that some new features (SHA by MIL-882, FTA CCF groups, Siemens prediction parameters, GJB prediction parameters, FIDES 2009 parameters) will be lost during this operation. 23 52 Menachem Begin Road, Tel-Aviv 67137, ISRAEL Phone: + 972-3-7913200 Fax: +972-3-7913210 E-mail: [email protected] Website: http://www.aldservice.com 24
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