Unique Mobile Hardware Software Complex Solution

Unique Mobile Hardware Software
Complex Solution
www.mobin.pro
The current issues
• Human factor: subjective assessment of equipment state, lack of
control of maintenance personnel, low labour efficiency
• Reduction of maintenance costs: need to introduce the
maintenance based on the actual state of equipment, lack of
objective arguments for technical departments to justify
maintenance costs, based on risks prioritization
• Growth failure rate: caused by poor quality of maintenance and low
level of monitoring
2
Still can see hard copies…
3
Our complex solution
Protected tablet of
maintenance staff
The SmartBox©
device
Server part of
the MOBIN solution
GPRS
Wi-Fi
...
Vibration
gauge
Pyrometer
RFID-scanner
Other
devices
Camera
Shift supervisor work place
4
Competitive advantages
•
Low cost of the solution
•
Simple user friendly interface, easy to set up and to work with
•
No direct competitors on the market
•
Made in Russia
•
Quick implementation phase
•
Easy integration with Client corporate IT systems (EAM, ERP etc.)
5
Client benefits
•
•
•
•
•
•
Lower level of equipment failures due to proactive approach in
defects identification
Reduction of idle time / downtime during unplanned repairs
Control of planned maintenance activities execution (human factor
elimination)
Growth of operational personnel productivity
Electronic database of defects with objective information on the
status of enterprise assets
Analytical information on the parameters discrepancy, defects and
failures for each critical unit of equipment
Example of data gathering
Route of inspection-survey
Regular
maintenance
schedule
Coordinates
Coordinates
Y
Defect identified
G
Failure identified
Red - Failure
Yellow - Defect
Green - Norm
Coordinates
R
Coordinates
G
Coordinates
G
7
Marking of equipment units
and technological areas
Method
Linear bar code
Advantages
- The easiest way of
marking
Disadvantages
- Not enough
information stored
(20 symbols)
Price
4 rubles per 1 paper
bar code
354 rubles per 1
metal bar code
Two dimensional bar code
RFID tag
- Simple production
- Up to 4 500 symbols
stored
- Can be read by any
camera
- Can be copied for
further purposes
beyond the
inspection
4 rubles per 1 paper
bar code
- Can be read from 5
meters distance
- Can be built-in into
devices
- Wear resistance
- Reprogramming
- Need to use special
devices for reading
- Interferences
8 rubles per 1 sticker
10 -20 rubles per 1
plastic tag
Up to 300 rubles per 1
metal tag
354 rubles per 1
metal bar code
8
8
The Mobin solution
(mobile part)
SmartBox - Bluetooth device with sensors
incorporated into the box (our own invention)
Tablet in protected casing
Option without license:
•
•
•
7’ tablet with mobile software (operational)
10.1’ tablet with mobile software (engineers)
Net top (2 pieces) with server part (up to100 users)
for electronic defects database, settings, planning
and monitoring of execution of inspections,
surveys and maintenance activities.
Technical support
9
Examples of interface
10
Visual control
11
Sensors control
12
Measurable control
13
Other issues
14
Examples of interface
15
Data flows
16
Next steps
1. Thermal imager
17
Next steps
2. Measurement and control of geometrical
parameters
1м
3м
10 град
10 м
18
Further development
3. Implementation of other sensors by
customer request:
- Humidity control
- Gas analyzer
4. Bluetooth-set by Samsung
Record of voice comments about the identified
defects
Voice management of application
19
Our team and contacts
General director
Andrey Burmakin
18 years of experience in power
generation operations and industrial
solutions implementation
+7 919 725 5440
[email protected]
www.mobin.pro
Commercial Director
Oleg Melezhnikov
15 years experience in operational
excellence, change management and
IT solutions implementation
+7 903 760 0817
[email protected]
www.mobin.pro
20