2007 International Conference on Nanotechnology for the Forest Products Industry, June 13-15, 2007, Knoxville, TN Microcrystalline Cellulose (MCC) for Papermaking and Surface sizing Yong Zou, and Jeffery S. Hsieh School of Chemical and Biomolecular Engineering, Georgia Institute of Technology, Atlanta, GA 30332-0100 Typical properties of the two pulps Sample CS Freeness Brightness (ml) (%) Bulk (cm3/g) pH Bleached Softwood 700 90.4 1.64 6.9 Bleached Hardwoo d 500 90.7 1.45 6.9 Process for Papermaking • The MCC from FMC was dispersed into 5% solution • 5% the MCC vs. dry fiber was added, after mixing, which makes into 1.2% consistency pulp. • Handsheets were produced by the stand TAPPI process-TAPPI T205sp-95 as well The effect of MCC on Paper Properties Sample Tensile (Kg) Cobb (30 min.) (g/m2) MVTR (g/M2.day) Bleached softwood Control 7.2 148.2 358.6 MCC (5%) 9.1 179.8 378.5 Δ (%) +26.4 +21.3 +5.5 Bleached hardwood Control 5.5 159.5 335.2 MCC (5%) Δ (%) 5.7 +3.9 174.7 +9.5 373.4 +11.9 The effect of MCC surface sizing Sample Tensile (Kg) Cobb (30 min.) (g/m2) Paper A Blank 6 63.2 1.4% MCC 6.2 118.3 Δ (%) 3.3% 87.2 5% PGLR-25 7.1 54.8 Δ (%) 18.3 -13.3 The effect of MCC surface sizing Sample Tensile (Kg) Cobb (30 min.) (g/m2) Paper B Control 7.3 154.4 1.4% MCC 7.4 158.4 Δ (%) 1.4 2.5 5% PGLR-25 8.2 126.2 Δ (%) 12.3 -18.3 Surface sizing of MCC • Two Paper: S-1311 from ULine. 24’’ 50LB paper A; and S-8514 from ULine 24” 50LB paper B • Two additives: MCC (1.4 and 2.8%) and Polyester resin (5% and 10%) • Experimental Method: Yates’ Algorithem: • X1=MCC 1.4% (-) and 2.8% (+) • X2=Polyester resin 5% (-) and 10% (+) • X3=paper Paper B (-) and paper A (+) Tensile-The effect of MCC surface sizing X1-MCC; X2-PGLR-25; X3-paper Exp. Design Obs. Column Order X1 X2 X3 Tensile (kg) 1 2 3 Estimated effects 1 - - - 8 15 33.4 65.1 grand Average Y=8.1375 2 + - - 7 18.4 31.7 0.9 X1 effect=0.225 3 - + - 8.5 14.3 0.4 6.5 X2 effect=1.625 4 + + - 9.9 17.4 0.5 1.9 X1X2 effect=0.475 5 - - + 6.9 -1 3.4 -1.7 X3 effect=-0.425 6 + - + 7.4 1.4 3.1 0.1 X1X3 effect=0.025 7 - + + 8.7 0.5 2.4 -0.3 X2X3 effect=-0.075 8 + + + 8.7 0 -0.5 -2.9 X1X2X3 effect=-0.725 Water Absorption -The effect of MCC surface sizing X1-MCC; X2-PGLR-25; X3-paper Exp. Design Obs. Column Order X1 X2 X3 Cobb 1 2 3 Estimated effects 1 - - - 123.9 251.7 493 908.7 grand Average Y=113.6 2 + - - 127.8 241.3 415.7 41.7 X1 effect=10.4 3 - + - 122.1 213.8 1 -22.3 X2 effect= -5.6 4 + + - 119.2 201.9 40.7 12.3 X1X2 effect=3.1 5 - - + 101.5 3.9 -10.4 -77.3 X3 effect=-19.3 6 + - + 112.3 -2.9 -11.9 39.7 X1X3 effect=10 7 - + + 90 10.8 -6.8 -1.5 X2X3 effect=-0.4 8 + + + 111.9 29.9 19.1 25.9 X1X2X3 effect=6.5 Conclusions • MCC can improve paper tensile strength and water absorption capacity, particularly water absorption capacity, based on three methods-papermaking, single surface. sizing and combining Polyester resin; the efficiency in papermaking is much better than surface sizing, especially for softwood. • Confirm environmental-friendly polyester can increase paper strength, but decrease water absorption capacity.
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