Selling the Paper Story – A Strategic Initiative for the Paper Industry Paolo Gianadda, Henry Coppens, Liezl Krummeck & Silvana Dimitrov Presented at the TAPPSA National Conference, Durban, South Africa, 19-20 October 2010 What is influencing opinion? The internet “Paper vs. Plastic”: 14,000,000 hits Observations (Top 10 listed sites): No paper companies/bodies North American perspective Strong emotive language around perceived negative impacts of the industry July 14, 2017 2 What exactly is being said? #1 site: http://www.angelfire.com/wi/PaperVsPlastic says of the paper industry: “a tremendous scar in the forest.” “numerous accidents plague the less-than-wealthy loggers.” July 14, 2017 3 What exactly is being said? #1 site: http://www.angelfire.com/wi/PaperVsPlastic says of the oil industry: “An oil drilling/pumping rig is roughly the size of a house.” AND “Literally, you could ‘mine’ oil in your backyard.” July 14, 2017 4 What exactly is being said? #1 site: http://www.angelfire.com/wi/PaperVsPlastic says of Plastic bags: Plastic: A by-product of oil refining. Only 4% of the total world’s oil used for its production. Apart from fuel burning heavy machinery, used in the acquisition of the oil, the entire plastic bag making process uses only electricity, which is mostly nuclear. July 14, 2017 5 What else is being said? Common messages: Landfill space Plastic: Recyclable & reusable Resource consumption for paper: Water – 50% more Energy – 70% more emissions Paper use = trees cut down Who is writing this stuff? Where do these stats come from? July 14, 2017 6 They even admit… Blog.greenfeet.com: “Is it a complete, scientific assessment? No. However, it’s a good start, filled with facts and one that I hope gets you thinking the next time you’re confronted with the choice” (paper or plastic). ...yet, this is what is influencing opinion July 14, 2017 7 How should the paper industry respond? Arguments against paper are: Generalised and speculative Scientific? Different operating environment? With some truths Validity? How should the industry respond? Don’t speculate Focus on the SA industry Be transparent July 14, 2017 8 Three Key Areas for Promotion Carbon Biosequestration in Plantation Forests Carbon Impact of Pulp and Papermaking Processes A Series of Unchallengeable Facts about the Paper Industry Strategic Direction of Carbon Impact Mitigation July 14, 2017 Recyclability of Paper and Associated Carbon Impact 9 Biosequestration in Plantation Forests Biosequestration – capture & storage of CO2 by biological processes Neutral carbon balance Plantation forestry – a carbon repository Above ground stock Root and soil carbon CO2 released in papermaking Atmospheric CO2 C in wood Under-promoted aspect of the SA industry? Time to start accounting for carbon stocks? July 14, 2017 10 C in product CO2/CH4 released in product degradation Carbon Sequestration vs. Carbon Footprint Carbon sequestration like a bank account: Capital – above ground carbon Interest – root & soil carbon Only changes in carbon stocks count to carbon footprint Green House Gas reporting mandatory in 2012. Carbon taxation mooted for 2012/2013 - offset potential? July 14, 2017 Carbon Impact of Pulp & Papermaking Complaints about energy intensity ignore: Renewable energy use Cogeneration July 14, 2017 Energy Use - Kraft Process Wood Handling Cooking Black Liquor Pulp Washing White Liquor Evaporation Causticising Chemical Recovery Recovery Boiler High Pressure Steam Bleaching Green Liquor Clarification Lime Reburning Paper Machines Energy Use - Kraft Process Wood Handling Cooking Black Liquor Pulp Washing Bleaching Paper Machines White Liquor Evaporation Causticising Lime Reburning Gas Chemical Recovery Recovery Boiler High Pressure Steam Coal Coal Fired Boilers Green Liquor Clarification Steam Turbines Bark Bark Boiler Electricity Low Pressure Steam Eskom Electricity Energy Use - Kraft Process Wood Handling Cooking Black Liquor Pulp Washing Bleaching Paper Machines White Liquor Evaporation Causticising Lime Reburning Gas Chemical Recovery Recovery Boiler High Pressure Steam Coal Coal Fired Boilers Green Liquor Clarification Steam Turbines Bark Bark Boiler Electricity Low Pressure Steam Eskom Electricity Cogeneration & Condensing Power Generation Electricity generated by passing high pressure steam through turbine. Steam expands, causing blades of turbine to spin. Power is generated & steam pressure reduced. Cycle in Power Generation Plant: Add energy to convert water to high pressure steam Produce electricity from high pressure steam & reduce steam pressure until no more electricity can be generated Convert low pressure steam back to water by removing energy from vapour Liq Total energy added to water to create steam Phase Change – Liquid to Vapour Vapour 100oC 25oC 100oC R E P E A T 430oC Electricity July 14, 2017 16 Cogeneration & Condensing Power Generation Difference: Fate of the energy associated with the low pressure vapour. Cogeneration – energy is used. Conventional power generation – energy sent to cooling tower. July 14, 172017 Mainly cogeneration 0.43 t CO2-e/MWh (ex coal) vs. 1.03 t CO2-e/MWh ~0 kl water/MWh vs. 1.34 kl water/MWh Still a Positive Carbon Footprint Kraft packaging paper: ~3 t CO2/t paper Recycled paper: ~1 t CO2/t paper How does plastic compare? July 14, 2017 18 Some estimates around plastic Plastic bags made from polyethylene (PET) 1.75 - 2 t petroleum per ton of PET 0.75 t petroleum for energy per ton of PET 2.1 – 2.4 t fossil CO2 produced per ton of PET 3.1 t CO2 released on decomposition per ton of PET July 14, 2017 19 Paper vs. Plastic July 14, 2017 Grave Total Fossil CO2 Release Paper Manufacturing ~1 – 3 t CO2 per t paper Plastic Cradle ~5.2 – 5.5 t CO2 per t PET 20 Forward Looking Statements on Carbon “How is the paper industry planning to reduce its carbon footprint?” ... “Through efforts to increase renewable energy use” July 14, 2017 21 Forward Looking Statements on Carbon “How is the paper industry planning to reduce its carbon footprint?” ... “Through efforts to improve cogeneration” July 14, 2017 22 Forward Looking Statements on Carbon “How is the paper industry planning to reduce its carbon footprint?” ... “Through efforts to improve energy efficiency in the manufacturing processes” July 14, 2017 23 Forward Looking Statements on Carbon “How is the paper industry planning to reduce its carbon footprint?” ... “Through efforts to increase the amount of paper recycling” July 14, 2017 24 Forward Looking Statements on Carbon “How is the paper industry planning to reduce its carbon footprint?” ... “Through the promotion of the concept of Reduce, Reuse and Recycle. July 14, 2017 25 Seven Facts about the Paper Industry Fact 1: Paper is a renewable resource July 14, 2017 26 Seven Facts about the Paper Industry Fact 2: Paper is biodegradable July 14, 2017 27 Seven Facts about the Paper Industry Fact 3: Plantation forests are natural July 14, 2017 sinks for carbon dioxide 28 Seven Facts about the Paper Industry Fact 4: Paper is easily recycled – recycled paper has a reduced impact July 14, 2017 29 carbon Seven Facts about the Paper Industry Fact 5: Significant quantities of renewable energy are used to produce pulp and paper July 14, 2017 30 Seven Facts about the Paper Industry Fact 6: Cogeneration – a greener power generation option July 14, 2017 31 Seven Facts about the Paper Industry Fact 7: Reduce, Reuse, Recycle – the best way to reduce carbon impact July 14, 2017 32 Looking ahead… Just a start to the “Paper vs. Plastic” debate Not all issues addressed Product research agenda set by the gaps Issues around utility to be addressed: How many grams to produce an equivalent strength bag? How many times can a bag be reused? July 14, 2017 33 Parting Shot The paper industry has a compelling story to tell - is it not time to be more proactive as an industry in telling this story? July 14, 2017 34
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