MIL-DTL-38999 MIL-DTL-38999 Series I, II, III & IV Hermetic and MIL-DTL-38999 Type Environmental Connectors PRODUCT FEATURES DSCC Approved QPL Hermetics Wide Range of D38999 Type Specialty Connectors Alloy 52 Gold-Plated Contacts Three Coupling Styles: ScoopProof Bayonet, Low-Profile Bayonet, and Triple-Start Threaded Coupling Flourosilicone Interfacial Seals Passivated and Nickel-Plated Stainless Steel Shells Complete In-House Hermetic Capabilities Makes Glenair Your Best Value MIL-DTL-38999 Supplier QPL’d Hermetics Plus a Wide Range of MIL-DTL-38999 Type Receptacles, Feed-Thrus, and Special Purpose Interconnects—All from Glenair The MIL-DTL-38999 Hermetic Connector is an ideal choice for high-pressure/lowleakage applications in air, sea and space environments. Glenair is now on the Qualified Product List (QPL) for all families of MIL-DTL-38999 Series I, II, III and IV Hermetic Connectors. We offer the entire range of wall mount, jam-nut mount, solder mount and box mount receptacles in all the standard shell sizes and insert arrangements. And because Glenair maintains complete in-house capabilities to machine and fire hermetic interconnects, we can offer you outstanding price and delivery on the entire product line. In addition to our line of QPL’d hermetics we also offer D38999 type commercial connectors in a broad range of styles—many are in stock and ready for same-day shipment. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-1 E-Mail: [email protected] MIL-DTL-38999 947-036 947-036 Bulkhead Feed-Thru, Flange CONNECTOR, RECEPTACLE, FLANGEMount, MOUNT, Environmental ENVIRONMENTAL FOR MIL-C-38999, .125in Panel SERIES I CONNECTORS MIL-DTL-38999 Series I Type HOW TO ORDER: 947 - 036 - 21 - 35 EXAMPLE: B P B REF PRODUCT SERIES BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO PER MIL-DTL-38999, SERIES I ALTERNATE POSITION PER MIL-DTL-38999, SERIES I P = PIN ON FLANGE SIDE S = SOCKET ON FLANGE SIDE P1 = PIN TO PIN S1 = SOCKET TO SOCKET E DIA RECOMMENDED PANEL CUTOUT 1.53 MAX B TYP .84 REF FLANGE SIDE REF .125 MAX PANEL C A TYP D DIA TYP © 2004 Glenair, Inc. INSERT ARRANGEMENT PER MIL-DTL-38999, SERIES I CAGE CODE 06324 .156 MAX Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-2 E-Mail: [email protected] MIL-DTL-38999 947-036 Bulkhead Feed-Thru, Flange Mount, Environmental .125in Panel MIL-DTL-38999 Series I Type SHELL SIZE 09 11 13 15 17 19 21 23 25 TABLE I: CONNECTOR DIMENSIONS A MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) B SQ .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) C SQ .938 (23.8) 1.031 (26.2) 1.125 (28.8) 1.219 (31.0) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) D DIA .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .156 (4.0) .156 (4.0) E ±.005 (0.1) .703 (17.9) .827 (21.0) 1.015 (25.8) 1.140 (29.0) 1.265 (32.1) 1.390 (35.3) 1.515 (38.5) 1.640 (41.7) 1.765 (44.8) TABLE II: MATERIALS AND FINISH FINISH DESCRIPTION SYM B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL M ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL CAD/O. D. OVER ELECTROLESS - NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURERS NAME AND PART NUMBER SPACE PERMITTING. 2. MATERIAL / FINISH: SHELLS AND NUTS - AL ALLOY,6061-T6,QQ-A-225/8 /SEE TABLE II CONTACTS - LEADED NICKEL COPPER - GOLD PLATE MIL-G-45204,TYPE II,CLASS I. BAYONET PINS - AISI 300 SERIES STAINLESS STEEL - PASSIVATE,QQ-P-35. HOODS - AISI 305 SERIES STAINLESS STEEL - PASSIVATE,QQ-P-35. INSERTS - EPIALL 1908 SEALS - SILICONE PER ZZ-R-765 © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-3 E-Mail: [email protected] MIL-DTL-38999 947-050 Shorting Receptacle, Jam Nut Mount .093/.312in Panel MIL-DTL-38999 Series I Type 947-050 RECEPTACLE, SHORTING, THRU BULKHEAD, FOR MIL-C-38999, SERIES I CONNECTORS HOW TO ORDER: 947 - 050 M EXAMPLE: 19 - 35 P B PRODUCT SERIES BASIC NO FINISH SYM, TABLE II F DIA SHELL SIZE, TABLE I INSERT ARRANGEMENT PER MIL-DTL-38999, SER I P = PINS S = SOCKETS G DIA ALTERNATE POSITION A, B, C, D (OMIT FOR NORMAL) RECOMMENDED PANEL CUT-OUT INSERT ARRANGEMENT, PER MIL-DTL-38999, SERIES I 1.54 MAX E 1.10 REF SOCKET INSERT B D PIN INSERT A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED © 2004 Glenair, Inc. CAGE CODE 06324 .125 .312/.093 PANEL ACCOMMODATE Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-4 E-Mail: [email protected] MIL-DTL-38999 947-050 Shorting Receptacle, Jam Nut Mount .093/.312in Panel MIL-DTL-38999 Series I Type TABLE I: CONNECTOR DIMENSIONS SHELL SIZE A THREAD CLASS 2A B DIA MAX C MAX D HEX E FLATS 09 11 13 15 17 19 21 23 25 11/16-24 UNEF 13/16-20 UNEF 1 -20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 5/8-18 UNEF 1 3/4-18 UNS .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) .900 (22.9) 1.030 (26.2) 1.205 (30.6) 1.325 (33.7) 1.450 (36.8) 1.565 (39.8) 1.690 (42.9) 1.795 (45.6) 1.920 (48.8) .875 (22.2) 1.000 (25.4) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.812 (46.0) 1.938 (49.2) 2.062 (52.4) 2.188 (55.6) G F DIA +.000 -.005 ±.005 (0.1) (0 - 0.1) .703 (17.9) .699 (17.8) .827 (21.0) .769 (19.5) 1.015 (25.8) .955 (24.3) 1.140 (29.0) 1.084 (27.5) 1.265 (32.1) 1.208 (30.7) 1.390 (35.3) 1.333 (33.9) 1.515 (38.5) 1.459 (37.1) 1.640 (41.7) 1.580 (40.1) 1.765 (44.8) 1.709 (43.4) TABLE II: MATERIALS AND FINISH FINISH DESCRIPTION SYM A CADMIUM PLATE / BRIGHT DIP B CADMIUM PLATE / OLIVE DRAB E GOLD IRIDITE GOLD IRIDITE OVER CADMIUM PLATE J OVER NICKEL PLATE PLATE / BRIGHT DIP OVER L CADMIUM ELECTROLESS NICKEL M ELECTROLESS NICKEL N CADMIUM PLATE / OLIVE DRAB OVER NICKEL PLATE NF CADMIUM PLATE / OLIVE DRAB OVER NICKEL PLATE (500 HR SALT SPRAY) P NICKEL PLATE T CADMIUM PLATE OVER NICKEL PLATE W LEACHED IRIDITE Y GOLD IRIDITE OVER CADMIUM PLATE Z SPECIAL PER PURCHASE ORDER NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. MATERIAL/FINISH: SHELL ASSEMBLY, JAM NUT, COUPLING NUT, LOCKRING - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. O-RING, INTERFACIAL & PERIPHERAL SEALS - SILICONE/N.A. BAYONET PINS - CRES/PASSIVATE GROUND WAFER - COPPER/TIN PLATE CONDUCTIVE SEAL - CONSIL II/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-5 E-Mail: [email protected] MIL-DTL-38999 947-101 Bulkhead Feed-Thru, Flange Mount, Environmental 947-101 1.00 CONNECTOR, RECEPTACLE, FLANGE MOUNT,Panel ENVIRONMENTAL FOR MIL-C-38999, MIL-DTL-38999 Series SERIES I CONNECTORS HOW TO ORDER: EXAMPLE: in I Type 2.41 947 - 101- 21 - 35 B P 1.69 PRODUCT SERIES 1.00 MAX PANEL BASIC NO SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO PER MIL-DTL-38999, SERIES I ALTERNATE POSITION PER MIL-DTL-38999, SERIES I A TYP FLANGE SIDE REF P = PIN ON FLANGE SIDE S = SOCKET ON FLANGE SIDE P1 = PIN TO PIN S1 = SOCKET TO SOCKET B TYP .156 MAX SHELL SIZE 09 11 13 15 17 19 21 23 25 C TABLE I: CONNECTOR DIMENSIONS A MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) B SQ .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) C SQ .938 (23.8) 1.031 (26.2) 1.125 (28.8) 1.219 (31.0) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) D DIA .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .156 (4.0) .156 (4.0) E ±.005 (0.1) .703 (17.9) .827 (21.0) 1.015 (25.8) 1.140 (29.0) 1.265 (32.1) 1.390 (35.3) 1.515 (38.5) 1.640 (41.7) 1.765 (44.8) INSERT ARRANGEMENT PER MIL-DTL-38999, SERIES I B REF D DIA TYP NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURERS NAME AND PART NUMBER SPACE PERMITTING. 2. MATERIAL / FINISH: SHELLS AND NUTS - AL ALLOY,6061-T6,QQ-A-225/8 - CADMIUM OLIVE DRAB PER QQ-P-416 TYPE II CLASS 3 OVER ELECTROLESS NICKEL, MIL-C-26074,CLASS 1/2/3/4,GRADE A/B/C, 500 HR, SALT SPRAY CONTACTS - LEADED NICKEL COPPER - GOLD PLATE, MIL-G-45204,TYPE II,CLASS I. BAYONET PINS - AISI 300 SERIES STAINLESS STEEL - PASSIVATE,QQ-P-35. HOODS - AISI 305 SERIES STAINLESS STEEL - PASSIVATE,QQ-P-35. INSERTS - EPIALL 1908 SEALS - SILICONE PER ZZ-R-765 © 2004 Glenair, Inc. CAGE CODE 06324 E DIA RECOMMENDED PANEL CUTOUT Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-6 E-Mail: [email protected] MIL-DTL-38999 GC474 Sav-Con Connector Saver/Gender Changer GC474 Socket Plug/Socket Receptacle ® "SAV-CON" CONNECTOR SAVER I SOCKET PLUG/SOCKET RECEPTACLE for Use with MIL-DTL-38999 Series I SERIES FOR MIL-C-38999, HOW TO ORDER: EXAMPLE: 1.50 OVERALL LENGTH GC474 - 19 - 35 GROUND SPRING A BASIC NO SHELL SIZE, TABLE I INSERT ARRANGEMENT, TABLE I ALTERNATE POLARIZATION, PER MIL-DTL-38999, OMIT FOR NORMAL A KNURL STYLE MFR OPTION TABLE I: CONNECTOR DIMENSIONS INSERT ARRANGEMENT, SEE TABLE I INSERT SHELL ARRANGEMENT SIZE DASH NO 9-35 9 11-35 11 13-35 13 15-35 15 17-35 17 19-35 19 21-35 21 23-35 23 25-35 25 CONTACT SIZE AND QUANTITY 22 20 16 6 13 22 37 55 66 79 100 128 A DIA MAX .900 (22.9) 1.030 (26.2) 1.205 (30.6) 1.325 (33.7) 1.450 (36.8) 1.565 (39.8) 1.690 (42.9) 1.795 (45.6) 1.920 (48.8) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. ASSEMBLY FEATURES STRAIGHT-THRU DOUBLE-ENDED SOCKET CONTACTS, POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE. REGARDLESS OF IDENTIFICATION. 3. MATERIAL/FINISH: BARREL/SHELL, NUTS - AL ALLOY/ELECTROLESS NICKEL BAYONET PINS, WAWE WASHER - CRES/PASSIVATE CONTACTS, GROUND SPRING - COPPER ALLOY/GOLD PLATE INSULATOR - HIGH GRADE RIGID DIELECTRIC/N.A. SEAL - SILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-7 E-Mail: [email protected] MIL-DTL-38999 947-115 Bulkhead Feed-Thru, Hermetic, Jam Nut, 947-117 .250/.500in Panel CONNECTOR, RECEPTACLE, HERMETIC MIL-DTL-38999 BULKHEAD FEEDTHRU JAM NUT, FOR MIL-C-38999, SERIES I Series I HOW TO ORDER: EXAMPLE: 947 - 115 - 21 - 35 B P 01 E DIA PRODUCT SERIES BASIC NO SHELL SIZE, TABLE I F INSERT ARRANGEMENT DASH NO ALTERNATE POSITION, MIL-DTL-38999, SER I A,B,C,D OMIT FOR NORMAL P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE PP = PIN TO PIN 2 3 RECOMMENDED PANEL CUT-OUT DASH NO, TABLE II PANEL THICKNESS J H .585 REF DIRECTION OF PRESSURE 4 B C A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED .150 MAX .125 D G MAX PANEL INSERT ARRANGEMENT, PER MIL-DTL-38999, SERIES I © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-8 E-Mail: [email protected] MIL-DTL-38999 947-115 Bulkhead Feed-Thru, Hermetic, Jam Nut, .250/.500in Panel MIL-DTL-38999 Series I SHELL SIZE 09 11 13 15 17 19 21 23 25 A THREAD CLASS 2A 11/16-24 UNEF 13/16-20 UNEF 1 -20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 5/8-18 UNEF 1 3/4-18 UNS TABLE I: CONNECTOR DIMENSIONS B DIA MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) C HEX .875 (22.2) 1.000 (25.4) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) D FLATS 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.812 (46.0) 1.938 (49.2) 2.062 (52.4) 2.188 (55.6) E DIA ±.005 (0.1) .703 (17.9) .827 (21.0) 1.015 (25.8) 1.140 (29.0) 1.265 (32.1) 1.390 (35.3) 1.515 (38.5) 1.640 (41.7) 1.765 (44.8) F +.000-.005 (0 - 0.1) .669 (17.0) .769 (19.5) .955 (24.3) 1.084 (27.5) 1.208 (30.7) 1.333 (33.9) 1.459 (37.1) 1.580 (40.1) 1.709 (43.4) TABLE II: PANEL THICKNESS DASH G H J NO MAX MAX MAX 01 .250 (6.4) 1.06 (26.9) 1.79 (45.5) 02 .500 (12.7) 1.31 (33.3) 2.04 (51.8) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN AND SKT/SKT, SYMMETRICAL LAYOUTS ONLY, CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS. 3 POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. -6 4 HERMETICITY = LESS THAN 1 x 10 CC/SEC AT ONE ATMOSPHERE. NOT FOR USE IN LIQUID ATMOSPHERE. 5. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ETC.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 6. MATERIAL/FINISH: SHELL, LOCK RING, JAM NUT - STAINLESS STEEL/PASSIVATE CONTACTS - COPPER ALLOY/GOLD PLATE AND ALLOY 52/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N. A. AND FULL GLASS. SEALS - SILICONE/N. A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-9 E-Mail: [email protected] MIL-DTL-38999 947-116 Bulkhead Feed-Thru, Jam Nut, Environmental 947-116 .250/.500 CONNECTOR, RECEPTACLE, BULKHEAD FEEDTHRU JAM NUT, MIL-DTL-38999 FOR MIL-C-38999, SERIES I Panel Series I Type in HOW TO ORDER: EXAMPLE: 947 - 116 NF 21 - 35 B P 01 E DIA PRODUCT SERIES BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I F INSERT ARRANGEMENT DASH NO ALTERNATE POSITION, MIL-C-38999, SER. I A,B,C,D OMIT FOR NORMAL RECOMMENDED PANEL CUT-OUT P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE PP = PIN TO PIN 2 3 SS = SOCKET TO SOCKET 2 3 J DASH NO, TABLE III PANEL THICKNESS H .585 REF B C A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED .150 MAX .125 G MAX PANEL D INSERT ARRANGEMENT, PER MIL-C-38999, SERIES I © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-10 E-Mail: [email protected] MIL-DTL-38999 947-116 Bulkhead Feed-Thru, Jam Nut, Environmental .250/.500in Panel MIL-DTL-38999 Series I Type SHELL SIZE 09 11 13 15 17 19 21 23 25 TABLE I: CONNECTOR DIMENSIONS A THREAD CLASS 2A 11/16-24 UNEF 13/16-20 UNEF 1 -20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 5/8-18 UNEF 1 3/4-18 UNS B DIA MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) C HEX .875 (22.2) 1.000 (25.4) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) D FLATS 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.812 (46.0) 1.938 (49.2) 2.062 (52.4) 2.188 (55.6) E DIA ±.005 (0.1) .703 (17.9) .827 (21.0) 1.015 (25.8) 1.140 (29.0) 1.265 (32.1) 1.390 (35.3) 1.515 (38.5) 1.640 (41.7) 1.765 (44.8) F +.000-.005 (0 - 0.1) .669 (17.0) .769 (19.5) .955 (24.3) 1.084 (27.5) 1.208 (30.7) 1.333 (33.9) 1.459 (37.1) 1.580 (40.1) 1.709 (43.4) TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL M ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL TABLE III: PANEL THICKNESS DASH G H J NO MAX MAX MAX 01 .250 (6.4) 1.06 (26.9) 1.79 (45.5) 02 .500 (12.7) 1.31 (33.3) 2.04 (51.8) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN AND SKT/SKT, SYMETRICAL LAYOUTS ONLY, CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS. 3 POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. 4. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ECT.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICTION. 5. MATERIAL/FINISH: SHELL, LOCKRING, JAM NUT - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. BAYONET PINS - CRES/PASSIVATE SEALS - SILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-11 E-Mail: [email protected] MIL-DTL-38999 GC323 Quick Disconnect Plug with Swivel Lanyard For Use with MIL-DTL-38999 Receptacles (Series IA and IB) HOW TO ORDER: EXAMPLE: GC323 01 A P 51 BASIC NUMBER DASH NO, TABLE I LETTER, TABLE III SERVICE RATING A = 150°C B = 200°C DASH NO, TABLE II ANTI-ROTATION & POLARIZING TEETH PER MIL-C-38999, CLASS T A DIA MAX .50 DIA MANDREL 1.2 MAX 1.63 MAX L TABLE III:KEY POSITIONS KEY CONTACT LETTER POSITION STYLE P NORMAL PIN S NORMAL SOCKET E PIN A F SOCKET A R PIN B T SOCKET B W PIN C X SOCKET C Y PIN D Z SOCKET D © 2004 Glenair, Inc. TABLE IV: PULL FORCE SHELL SIZE 9 11 13 15 17 19 21 23 25 STRAIGHT PULL (LBS) 5 MAX 8 MAX 10 MAX 16 MAX 20 MAX 25 MAX 30 MAX 40 MAX 50 MAX CAGE CODE 06324 15° PULL (LBS) 10 MAX 16 MAX 20 MAX 25 MAX 30 MAX 35 MAX 45 MAX 55 MAX 60 MAX Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-12 E-Mail: [email protected] MIL-DTL-38999 GC323 Quick Disconnect Plug with Swivel Lanyard For Use with MIL-DTL-38999 Receptacles (Series IA and IB) TABLE I:INSERT LAYOUTS DASH SHELL SIZE NO & INSERT ARR A1 9-35 A2 9-98 B1 11-4 B2 11-6 B3 11-35 C1 13-4 C2 13-8 C3 13-22 C4 13-98 C5 13-35 D1 15-5 D2 15-19 D3 15-35 D4 15-97 E1 17-6 E2 17-8 E3 17-26 E4 17-35 F1 F2 F3 F4 19-11 19-28 19-32 19-35 G1 G2 G3 G4 21-11 21-16 21-35 21-41 H1 H2 H3 23-21 23-35 23-53 J1 J2 J3 J4 J5 25-19 25-29 25-35 25-43 25-61 TABLE II: LENGTH A DIA DASH NO 40 41 42 43 50 51 52 53 60 61 62 63 70 71 72 73 80 81 82 83 90 91 92 93 1.28 (32.5) 1.44 (36.6) 1.56 (39.6) 1.67 (42.4) 1.81 (46.0) 1.94 (49.3) L 4.00 (101.6) 4.25 (108.0) 4.50 (114.3) 4.75 (120.7) 5.00 (127.0) 5.25 (133.4) 5.50 (139.7) 5.75 (146.1) 6.00 (152.4) 6.25 (158.8) 6.50 (165.1) 6.75 (171.5) 7.00 (177.8) 7.25 (184.2) 7.50 (190.5) 7.75 (196.9) 8.00 (203.2) 8.25 (209.6) 8.50 (216.0) 8.75 (222.3) 9.00 (228.6) 9.25 (235.0) 9.50 (241.3) 9.75 (247.7) 2.06 (52.3) 2.19 (55.6) 2.30 (58.4) NOTES: 1. ASSEMBLY IDENTIFIED PER MIL-STD-130. 2. PLUG IS COUPLED BY ROTATING IN A CLOCKWISE DIRECTION & UNCOUPLED BY STRAIGHT AXIAL PULL. PLUG MAY ALSO BE UNCOUPLED BY REVERSE ROTATION FROM COUPLING DIRECTION. 3. WHEN LETTER A IS SPECIFIED, SERIES IA CONNECTORS WILL BE SUPPLIED & FINISH WILL BE CAD/OLIVE DRAB OVER NICKEL. WHEN LETTER B IS SPECIFIED, SERIES IB CONNECTOERS WILL BE SUPPLIED & FINISH WILL BE HARD ANODIZE. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-13 E-Mail: [email protected] MIL-DTL-38999 GC443 In-Line/Flange GC443 Mount Receptacle Pin/Socket or Socket/Socket CONNECTOR, RECEPTACLE, BULKHEAD MIL-DTL-38999 Series I Type FEEDTHRU & IN-LINE, FOR MIL-C-38999, SERIES I HOW TO ORDER: EXAMPLE: GC443 A J 21 - 35 B BASIC NO STYLE: A OR B FINISH SYMBOL,TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO ALTERNATE POSITION, PER MIL-C-38999 OMIT FOR NORMAL F E SQ C DIA 4 PLACES D DIM SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS STYLE B FLANGE-MOUNT STYLE A IN-LINE 1.614 MAX 1.614 MAX B A A B .72 REF © 2004 Glenair, Inc. .72 REF CAGE CODE 06324 .125 MAX PANEL ACCOMMODATION (THIS SIDE ONLY) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-14 E-Mail: [email protected] MIL-DTL-38999 GC443 In-Line/Flange Mount Receptacle Pin/Socket or Socket/Socket MIL-DTL-38999 Series I Type SHELL SIZE 9 11 13 15 17 19 21 23 25 A DIA MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) TABLE I: CONNECTOR DIMENSIONS C +.010-.005 B DIA (+0.3 - 0.1) MAX .632 (16.1) .128 (3.3) .632 (16.1) .128 (3.3) .632 (16.1) .128 (3.3) .632 (16.1) .128 (3.3) .632 (16.1) .128 (3.3) .632 (16.1) .128 (3.3) .602 (15.3) .147 (3.7) .602 (15.3) .147 (3.7) .602 (15.3) .147 (3.7) D DIM .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) SYM A B C D E F G NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. J K 2. MATERIAL/FINISH: SHELL ASSEMBLY - AL ALLOY/SEE TABLE II BAYONET PINS - CRES/PASSIVATE CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. INTERFACIAL & PERIPHERAL SEALS - SILICONE/N.A. © 2004 Glenair, Inc. H L M N P R S T W Y Z CAGE CODE 06324 E DIM ±.020 (0.5) .938 (23.8) 1.031 (26.2) 1.125 (28.6) 1.219 (31.0) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) F DIA MAX .859 (21.8) .984 (25.0) 1.156 (29.4) 1.281 (32.5) 1.406 (35.7) 1.516 (38.5) 1.641 (41.7) 1.766 (44.9) 1.891 (48.0) TABLE II: MATERIALS AND FINISH FINISH DESCRIPTION CADMIUM PLATE / BRIGHT DIP CADMIUM PLATE / OLIVE DRAB BLACK ANODIZE CLEAR ANODIZE GOLD IRIDITE GRAY ANODIZE HARD COAT BLACK ANODIZE / OUTSIDE DIAMETER WITH CADMIUM PLATE / INSIDE DIAMETER GOLD IRIDITE OVER CADMIUM PLATE OVER NICKEL PLATE HARD CHROME CADMIUM PLATE / BRIGHT DIP OVER ELECTROLESS NICKEL ELECTROLESS NICKEL CADMIUM PLATE / OLIVE DRAB OVER NICKEL PLATE NICKEL PLATE RED ANODIZE GREEN ANODIZE CADMIUM PLATE OVER NICKEL PLATE LEACHED IRIDITE GOLD IRIDITE OVER CADMIUM PLATE SPECIAL PER PURCHASE ORDER Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-15 E-Mail: [email protected] MIL-DTL-38999 GC457 GC457 Bulkhead Feed-Thru, Jam Nut CONNECTOR, RECEPTACLE, THRU BULKHEAD, .125inI Panel FOR MIL-C-38999, SERIES CONNECTORS MIL-DTL-38999 Series I Type HOW TO ORDER: EXAMPLE: GC457 M 19 - 35 C B BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO ALTERNATE POSITION PER MIL-DTL-38999, SERIES I D INSERT ARRANGEMENT, PER MIL-DTL-38999, SERIES I E DIA 1.69 MAX .915 REF F RECOMMENDED PANEL CUT-OUT B A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED .156 MAX .125 .125/.062 PANEL ACCOMMODATION © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-16 E-Mail: [email protected] MIL-DTL-38999 GC457 Bulkhead Feed-Thru, Jam Nut .125in Panel MIL-DTL-38999 Series I Type SHELL SIZE 09 11 13 15 17 19 21 23 25 TABLE I: CONNECTOR DIMENSIONS A THREAD CLASS 2A 11/16-24 UNEF 13/16-20 UNEF 1 -20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 5/8-18 UNEF 1 3/4-18 UNS B DIA MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) C HEX .875 (22.2) 1.000 (25.4) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. MATERIAL/FINISH: SHELL ASSEMBLY, JAM NUT, LOCK RING - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE BAYONET PINS - CRES/PASSIVATE O-RINGS, INTERFACIAL & PERIPHERAL SEALS - SILICONE/N.A. INSULATORS - HIGH GRADE RIGID DIELECTRIC/N.A. D FLATS 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.812 (46.0) 1.938 (49.2) 2.062 (52.4) 2.188 (55.6) SYM A B C D E F G H J K L M N P R S T W Y Z © 2004 Glenair, Inc. CAGE CODE 06324 E DIA ±.005 (0.1) .703 (17.9) .827 (21.0) 1.015 (25.8) 1.140 (29.0) 1.265 (32.1) 1.390 (35.3) 1.515 (38.5) 1.640 (41.7) 1.765 (44.8) F +.000-.005 (0 - 0.1) .669 (17.0) .769 (19.5) .955 (24.3) 1.084 (27.5) 1.208 (30.7) 1.333 (33.9) 1.459 (37.1) 1.580 (40.1) 1.709 (43.4) TABLE II: MATERIALS AND FINISH FINISH DESCRIPTION CADMIUM PLATE / BRIGHT DIP CADMIUM PLATE / OLIVE DRAB BLACK ANODIZE CLEAR ANODIZE GOLD IRIDITE GRAY ANODIZE HARD COAT BLACK ANODIZE / OUTSIDE DIAMETER WITH CADMIUM PLATE / INSIDE DIAMETER GOLD IRIDITE OVER CADMIUM PLATE OVER NICKEL PLATE HARD CHROME CADMIUM PLATE / BRIGHT DIP OVER ELECTROLESS NICKEL ELECTROLESS NICKEL CADMIUM PLATE / OLIVE DRAB OVER NICKEL PLATE NICKEL PLATE RED ANODIZE GREEN ANODIZE CADMIUM PLATE OVER NICKEL PLATE LEACHED IRIDITE GOLD IRIDITE OVER CADMIUM PLATE SPECIAL PER PURCHASE ORDER Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-17 E-Mail: [email protected] MIL-DTL-38999 GC487 Bulkhead Feed-Thru, Shorting, .062/.125in Panel MIL-DTL-38999 Series I Type RECEPTACLE, SHORTING, THRU BULKHEAD, GC487 FOR MIL-C-38999, SERIES I CONNECTORS HOW TO ORDER: EXAMPLE: C GC487 M 19 - 35 B BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO ALTERNATE POSITION PER MIL-DTL-38999, SERIES I D INSERT ARRANGEMENT, PER MIL-DTL-38999, SERIES I E DIA F 1.69 MAX .915 REF RECOMMENDED PANEL CUT-OUT B A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED .156 MAX .125 .125/.062 PANELL ACCOMMODATION © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-18 E-Mail: [email protected] MIL-DTL-38999 GC487 Bulkhead Feed-Thru, Shorting, .062/.125in Panel MIL-DTL-38999 Series I Type SHELL SIZE 09 11 13 15 17 19 21 23 25 A THREAD CLASS 2A 11/16-24 UNEF 13/16-20 UNEF 1 -20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 5/8-18 UNEF 1 3/4-18 UNS TABLE I: CONNECTOR DIMENSIONS B DIA MAX .573 (14.6) .701 (17.8) .851 (21.6) .976 (24.8) 1.101 (28.0) 1.208 (30.7) 1.333 (33.9) 1.458 (37.0) 1.583 (40.2) C HEX .875 (22.2) 1.000 (25.4) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) D FLATS 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.812 (46.0) 1.938 (49.2) 2.062 (52.4) 2.188 (55.6) E DIA ±.005 (0.1) .703 (17.9) .827 (21.0) 1.015 (25.8) 1.140 (29.0) 1.265 (32.1) 1.390 (35.3) 1.515 (38.5) 1.640 (41.7) 1.765 (44.8) F +.000-.005 (0 - 0.1) .669 (17.0) .769 (19.5) .955 (24.3) 1.084 (27.5) 1.208 (30.7) 1.333 (33.9) 1.459 (37.1) 1.580 (40.1) 1.709 (43.4) TABLE II: MATERIALS AND FINISH SYM A B C D E F G H J K L M N P R S T W Y Z FINISH DESCRIPTION CADMIUM PLATE / BRIGHT DIP CADMIUM PLATE / OLIVE DRAB BLACK ANODIZE CLEAR ANODIZE GOLD IRIDITE GRAY ANODIZE HARD COAT BLACK ANODIZE / OUTSIDE DIAMETER WITH CADMIUM PLATE / INSIDE DIAMETER GOLD IRIDITE OVER CADMIUM PLATE OVER NICKEL PLATE HARD CHROME CADMIUM PLATE / BRIGHT DIP OVER ELECTROLESS NICKEL ELECTROLESS NICKEL CADMIUM PLATE / OLIVE DRAB OVER NICKEL PLATE NICKEL PLATE RED ANODIZE GREEN ANODIZE CADMIUM PLATE OVER NICKEL PLATE LEACHED IRIDITE GOLD IRIDITE OVER CADMIUM PLATE SPECIAL PER PURCHASE ORDER NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. MATERIAL/FINISH: SHELL ASSEMBLY, JAM NUT, LOCK RING - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE BAYONET PINS - CRES/PASSIVATE O-RINGS, INTERFACIAL & PERIPHERAL SEALS - SILICONE/N.A. INSULATORS - HIGH GRADE RIGID DIELECTRIC/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-19 E-Mail: [email protected] MIL-DTL-38999 257-255 Hermetic Receptacle, Jam Nut Mount 257-255 with Crimp Removable CONNECTOR, HERMETIC, JAM NUTSocket Contacts, RECEPTACLE, MIL-C-38999 SER I MIL-DTL-38999 Series I WITH CRIMP REMOVABLE SOCKET CONTACTS MASTER KEY HOW TO ORDER: EXAMPLE: 257-255 Z1 O 90 /85 9 - 35 N O B DIA BASIC NO MAT'L & FINISH Z1 = CRES, PASSIVATED SHELL SIZE, TABLE I C INSERT ARRANGEMENT, 2 TABLE II ALTERNATE POSITIONS (A,B,C,D) N = NORMAL O 120 TYP C PIN CONTACT INTERFACE 1.695 MAX O-RING .920 .910 F DIA 5 G D FLAT RECOMMENDED PANEL CUT-OUT H THREAD A THREAD JAM NUT .219 MIN E .125 MAX PANEL © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-20 E-Mail: [email protected] MIL-DTL-38999 257-255 Hermetic Receptacle, Jam Nut Mount 257-255 with Crimp Removable Socket Contacts, CONNECTOR, HERMETIC, JAM NUT MIL-DTL-38999 Series I RECEPTACLE, MIL-C-38999 SER I WITH CRIMP REMOVABLE SOCKET CONTACTS TABLE II: LAYOUTS PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-35 25-29 25-61 25-4 25-43 25-19 25-24 22D 6 13 22 37 55 66 67 79 100 20 3 TABLE I: CONNECTOR DIMENSIONS 12 SHELL SIZE 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 41 37 32 34 36 53 128 16 55 61 48 23 2 4 5 1 4 8 6 A THREAD CLASS 2A C FLATS D FLAT ±.016 (0.4) ±.005 (0.1) 9 .6875-24 UNEF 1.188 (30.2) 1.062 (27.0) .650 (16.5) 11 .8125-20 UNEF 1.375 (34.9) 1.250 (31.8) .750 (19.1) 13 1.000-20 UNEF 1.500 (38.1) 1.375 (34.9) .937 (23.8) 15 1.125-18 UNEF 1.625 (41.3) 1.500 (38.1) 1.061 (26.9) 17 1.250-18 UNEF 1.750 (44.5) 1.625 (41.3) 1.186 (30.1) 19 1.375-18 UNEF 1.938 (49.2) 1.812 (46.0) 1.311 (33.3) 21 1.500-18 UNEF 2.062 (52.4) 1.938 (49.2) 1.436 (36.5) 23 1.625-18 UNEF 2.188 (55.6) 2.062 (52.4) 1.561 (39.6) 25 1.750-18 UNS 2.312 (58.7) 2.188 (55.6) 1.686 (42.8) TABLE I (CONTINUED): CONNECTOR DIMENSIONS 2 11 2 1 16 B DIA ±.016 (0.4) SHELL E DIA F DIA G SIZE ±.016 (0.4) ±.005 (0.1) ±.005 (0.1) 11 2 21 16 11 H THREAD CLASS 2A 9 .109 (2.8) .705 (17.9) .665 (16.9) .4375-28 UNEF 11 .109 (2.8) .827 (21.0) .764 (19.4) .5625-24 UNEF 13 .109 (2.8) 1.012 (25.7) .950 (24.1) .6875-24 UNEF 15 .109 (2.8) 1.139 (28.9) 1.079 (27.4) .8125-20 UNEF 17 .140 (3.6) 1.264 (32.1) 1.203 (30.6) .9375-20 UNEF 19 .140 (3.6) 1.389 (35.3) 1.328 (33.7) 1.0625-18 UNEF 21 .140 (3.6) 1.512 (38.4) 1.454 (36.9) 1.1875-18 UNEF 23 .140 (3.6) 1.639 (41.6) 1.579 (40.1) 1.3125-18 UNEF 25 .140 (3.6) 1.764 (44.8) 1.704 (43.3) 1.4375-18 UNEF NOTES: 29 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 8 20 2 12 19 12 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 257-255 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES I PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT & POLARIZATION. 4. MATERIAL/FINISH: SHELL, JAM NUT - CRES/PASSIVATED PIN CONTACTS - NICKEL-IRON ALLOY 52/GOLD (.000050 MIN.) SOCKET CONTACTS - COPPER ALLOY/GOLD (.000050 MIN.) INSULATOR - FUSED VITREOUS GLASS/N.A. INSULATORS - HIGH GRADE RIGID DIELECTRIC/NA SEALS - PURE FLUOROSILICONE RUBBER/N.A. 5 © 2004 Glenair, Inc. SUPPLIED CRIMP REMOVAL SOCKET CONTACTS CONFORM TO M39029/57 CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-21 E-Mail: [email protected] MIL-DTL-38999 231-001 Hermetic Receptacle, Flange Mount 231-001 MIL-DTL-38999 Series I CONNECTOR, HERMETIC, WALL MOUNTING FLANGE RECEPTACLE, SERIES I HOW TO ORDER: EXAMPLE: P 231-001 9 - 35 P 5 N 2 BSQ BASIC NO 4X ø C HOLES MAT'L & FINISH FT = CARBON STEEL,FUSED TIN P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED .005 M SHELL SIZE A H G INSERT ARRANGEMENT 2 B J C F CONTACT STYLE: P = PIN, SOLDER CUP S = SOCKET, SOLDER CUP X = PIN, EYELET Z = SOCKET, EYELET C = PIN, FEEDTHRU D = SOCKET, FEEDTHRU E 2X A BSC D 85° BSC POLARIZATION A,B,C,D (N = NORMAL) 1 K 2X 120° BSC 4X CHAMFERED OR ROUND MARKING LOCATION (EITHER LOCATION) DTHREAD 1.093 MAX .250 MIN FULL THD SOLDER CUP CONTACT (P & S) SOCKET FACE EYELET CONTACT (X & Z) FEED THROUGH CONTACT (C & D) L (SEE TABLE IV) PIN FACE .093 .062 .175/.125 .690 .659 .312 MAX (P & X) .344 MAX (S & Z) © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-22 E-Mail: [email protected] MIL-DTL-38999 231-001 231-001 Hermetic Receptacle, Flange Mount ��������������������� MIL-DTL-38999 Series I ��������������������� ��������������������� TABLE II: LAYOUTS PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-35 25-29 25-61 25-4 25-43 25-19 25-24 © 2004 Glenair, Inc. 22D 6 13 20 3 22 55 66 67 14 18 19 8 13 15 17 19 5 1 21 23 25 4 26 21 26 29 32 8 24 25 27 41 37 55 61 48 23 SHELL SIZE 2 11 2 1 11 2 B SQ ±.016 (0.4) D THREADS øC HOLES .133 (3.4) .719 (18.3) .938 (23.8) .123 (3.1) .133 (3.4) .812 (20.6) 1.031 (26.2) .123 (3.1) .133 (3.4) .906 (23.0) 1.125 (28.6) .123 (3.1) .133 (3.4) .969 (24.6) 1.219 (31.0) .123 (3.1) .133 (3.4) 1.062 (27.0) 1.312 (33.3) .123 (3.1) .133 (3.4) 1.156 (29.4) 1.438 (36.5) .123 (3.1) .133 (3.4) 1.250 (31.8) 1.562 (39.7) .123 (3.1) .157 (4.0) 1.375 (34.9) 1.688 (42.9) .142 (3.6) .157 (4.0) 1.500 (38.1) 1.812 (46.0) .142 (3.6) 11 2 4 A BSC 6 32 34 36 53 128 TABLE I: CONNECTOR DIMENSIONS SHELL SIZE 9 16 79 100 12 4 5 6 7 8 10 37 16 .6875-24 UNEF-2A .8125-20 UNEF-2A .9375-20 UNEF-2A 1.0625-18 UNEF-2A 1.1875-18 UNEF-2A 1.3125-18 UNEF-2A 1.4375-10 UNEF-2A 1.5625-18 UNEF-2A 1.6875-18 UNEF-2A TABLE I (CONTINUED): CONNECTOR DIMENSIONS øH MIN K ø G HOLES ±.005 (0.1) ±.005 (0.1) øJ MIN .128 (3.3) .719 (18.3) .781 (19.8) .625 (15.9) .128 (3.3) .812 (20.6) 13 .921 (23.4) .750 (19.1) .128 (3.3) .906 (23.0) 15 1.047 (26.6) .906 (23.0) .128 (3.3) .968 (24.6) 17 1.218 (30.9) 1.016 (25.8) .128 (3.3) 1.062 (27.0) 19 1.296 (32.9) 1.142 (29.0) .128 (3.3) 1.156 (29.4) 21 1.421 (36.1) 1.266 (32.2) .128 (3.3) 1.250 (31.8) 23 1.546 (39.3) 1.375 (34.9) .154 (3.9) 1.375 (34.9) 25 1.672 (42.5) 1.484 (37.7) .154 (3.9) 1.500 (38.1) 9 .656 (16.7) .516 (13.1) 11 21 TABLE III: CONTACT SIZE CONTACT SIZE 16 11 22D 29 20 8 20 16 12 12 19 12 CAGE CODE 06324 ø L .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-23 E-Mail: [email protected] MIL-DTL-38999 230-001 Hermetic Receptacle, Jam Nut Mount 230-001 MIL-DTL-38999 Series I CONNECTOR, HERMETIC, JAM NUT RECEPTACLE, MIL-C-38999 SER I HOW TO ORDER: EXAMPLE: 230-001 P 9 - 35 P MASTER KEYWAY N O O 90 /85 BASIC NO B DIA MAT'L & FINISH FT = CARBON STEEL, FUSED TIN Z1 = CRES, PASSIVATED P = CRES, NICKEL FINISH SHELL SIZE, TABLE I INSERT ARRANGEMENT, 2 TABLE II C CONTACT TERMINATION STYLE: P = PIN, SOLDER CUP S = SOCKET, SOLDER CUP X = PIN, EYELET Z = SOCKET, EYELET C = PIN, FEEDTHRU D = SOCKET, FEEDTHRU O 120 TYP POLARIZATION A,B,C,D,E (N = NORMAL) L MAX .920 .910 C .150 G O-RING .125/.062 PANEL THICKNESS K DIA .175/.125 SOLDER CUP CONTACT (P & S) FEEDTHRU CONTACT (C & D) SOCKET FACE N E DIA D FLAT P (SEE TABLE III) RECOMMENDED PANEL CUT-OUT TABLE III: CONTACT SIZE PIN FACE EYELET CONTACT (X & Z) A THREAD NUT PER MS27514 © 2004 Glenair, Inc. F DIA CONTACT SIZE 22D .141 MAX (P & X) .172 MAX (S & Z) M MAX 20 16 12 CAGE CODE 06324 ø P .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-24 E-Mail: [email protected] MIL-DTL-38999 230-001 Hermetic Receptacle, Jam Nut Mount 230-001 MIL-DTL-38999 Series I CONNECTOR, HERMETIC, JAM NUT RECEPTACLE, MIL-C-38999 SER I TABLE II: LAYOUTS PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-35 25-29 25-61 25-4 25-43 25-19 25-24 22D 6 13 22 37 55 66 67 79 100 20 3 12 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 41 37 32 34 36 53 128 16 55 61 48 23 2 4 5 1 4 8 6 SHELL SIZE D ±.005 (0.1) E DIA ±.011 (0.3) F DIA ±.005 (0.1) .602 (15.3) .648 (16.5) 11 .8125-20 UNEF 1.375 (34.9) 1.25 (31.8) .75 (19.1) .726 (18.4) .772 (19.6) 13 1.000-20 UNEF .852 (21.6) .898 (22.8) 15 1.125-18 UNEF 1.625 (41.3) 1.5 (38.1) 17 1.250-18 UNEF 1.75 (44.5) 19 1.375-18 UNEF 1.938 (49.2) 1.812 (46.0) 1.311 (33.3) 1.228 (31.2) 1.274 (32.4) 21 1.500-18 UNEF 2.062 (52.4) 1.938 (49.2) 1.436 (36.5) 1.352 (34.3) 1.398 (35.5) 23 1.625-18 UNEF 2.188 (55.6) 2.062 (52.4) 1.561 (39.6) 1.478 (37.5) 1.524 (38.7) 25 1.750-18 UNS 1.5 (38.1) 1.375 (34.9) .937 (23.8) 1.061 (26.9) .978 (24.8) 1.024 (26.0) 1.625 (41.3) 1.186 (30.1) 1.102 (28.0) 1.148 (29.2) 2.312 (58.7) 2.188 (55.6) 1.686 (42.8) 1.602 (40.7) 1.648 (41.9) TABLE I (CONTINUED): CONNECTOR DIMENSIONS K DIA G SHELL SIZE ±.016 (0.4) ±.005 (0.1) 11 2 21 16 11 L MAX N ±.005 (0.1) M MAX 9 .109 (2.8) .705 (17.9) 1.200 (30.5) .280 (7.1) .665 (16.9) 11 .109 (2.8) .827 (21.0) 1.200 (30.5) .280 (7.1) .764 (19.4) 13 .109 (2.8) 1.012 (25.7) 1.200 (30.5) .280 (7.1) 15 .109 (2.8) 1.139 (28.9) 1.200 (30.5) .280 (7.1) 1.079 (27.4) 17 .109 (2.8) 1.264 (32.1) 1.200 (30.5) .280 (7.1) 1.203 (30.6) 19 .14 (3.6) 1.389 (35.3) 1.231 (31.3) .311 (7.9) 1.328 (33.7) 21 .14 (3.6) 1.512 (38.4) 1.231 (31.3) .311 (7.9) 1.454 (36.9) 23 .14 (3.6) 1.639 (41.6) 1.231 (31.3) .311 (7.9) 1.579 (40.1) 25 .14 (3.6) 1.764 (44.8) 1.231 (31.3) .311 (7.9) 1.704 (43.3) .95 (24.1) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 29 12 B DIA C A/F ±.016 (0.4) ±.016 (0.4) .6875-24 UNEF 1.188 (30.2) 1.062 (27.0) .65 (16.5) 11 2 1 8 20 TABLE I: CONNECTOR DIMENSIONS 9 2 16 A THREAD CLASS 2A 2 19 12 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 230-001 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES I PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT & POLARIZATION. 4. MATERIAL/FINISH: SHELL, NUT - CRES/PASSIVATED, CARBON STEEL/FUSED TIN OR CRES/ NICKEL PER QQ-N-290. CONTACTS - NICKEL-IRON ALLOY 52/GOLD INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5. GLENAIR'S 230-001 SAME AS MS27470. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-25 E-Mail: [email protected] MIL-DTL-38999 232-001 232-001 Hermetic Receptacle, Solder Mount CONNECTOR,MIL-DTL-38999 HERMETIC, SOLDER MOUNT RECEPTACLE, SERIES I Series I HOW TO ORDER: EXAMPLE: 232-001 P 9 - 35 P N 6 2 BASIC NO MAT'L & FINISH FT= CARBON STEEL,FUSED TIN P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED A H SHELL SIZE G INSERT ARRANGEMENT 2 K J C F CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEED THROUGH 2X 120° BSC B D E 85° BSC POLARIZATION A,B,C,D (N = NORMAL) C MAX 1 .175/.125 MARKING LOCATION (EITHER LOCATION) FEED THROUGH CONTACT (C) J (SEE TABLE III) SOLDER CUP CONTACT (P) øA øB EYELET CONTACT (X) .047 .026 .690 .659 .382 MAX øH FRONT PANEL MOUNTING RECOMMENDED MOUNTING HOLES FOR WALL MOUNT RECEPTACLES © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-26 E-Mail: [email protected] MIL-DTL-38999 232-001 232-001 Hermetic Receptacle, Solder Mount CONNECTOR, MIL-DTL-38999 Series I HERMETIC, SOLDER MOUNT RECEPTACLE, SERIES I TABLE II: LAYOUTS PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-35 25-29 25-61 25-4 25-43 25-19 25-24 22D 6 13 20 3 22 55 66 67 14 18 19 8 .750 (19.1) 11 .844 (21.4) 13 .969 (24.6) 15 1.094 (27.8) 17 1.218 (30.9) 19 1.312 (33.3) 5 1 21 1.438 (36.5) 23 1.563 (39.7) 4 25 1.688 (42.9) 2 4 6 26 21 26 29 32 24 25 27 41 37 32 34 36 53 128 © 2004 Glenair, Inc. øA SHELL SIZE ±.016 (0.4) 9 55 61 48 23 C MAX øB øH ±.005 (0.1) .673 (17.1) .680 (17.3) .667 (16.9) .782 (19.9) .789 (20.0) .776 (19.7) .907 (23.0) .914 (23.2) .901 (22.9) 1.032 (26.2) 1.038 (26.4) 1.027 (26.1) .187 (4.7) 1.157 (29.4) 1.164 (29.6) 1.151 (29.2) 1.251 (31.8) 1.258 (32.0) 1.245 (31.6) 1.376 (35.0) 1.383 (35.1) 1.370 (34.8) 1.501 (38.1) 1.508 (38.3) 1.495 (38.0) .218 (5.5) 1.626 (41.3) 1.643 (41.7) 1.620 (41.1) TABLE III: CONTACT SIZE 8 CONTACT SIZE 2 11 2 1 22D 20 16 16 79 100 TABLE I: CONNECTOR DIMENSIONS 12 4 5 6 7 8 10 37 16 12 11 ø J .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) NOTES: 1 ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE 2 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 21 3. GLENAIR 232-001 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES I PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 16 11 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED CRES/NICKEL PLATED PER QQ-N-290, OR CARBON STEEL / FUSED TIN. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 29 8 20 12 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. 19 12 6. GLENAIR'S 232-001 SAME AS MS27471. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-27 E-Mail: [email protected] MIL-DTL-38999 250-005 Shorting Plug MIL-DTL-38999 Series II Type 250-005 PLUG, SHORTING, FOR MIL-C-38999 SERIES II CONNECTORS HOW TO ORDER: EXAMPLE: 250- 005 NF 10 - 5 S 1.00 MAX A PRODUCT SERIES BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I A OVER KNURL INSERT ARRANGEMENT S = SOCKET CONTACTS 2 P = PIN CONTACTS ALTERNATE POSITION, FIG I OMIT FOR NORMAL COULPING MARKED "REMOVE BEFORE TEST" FOR Z12 PLATING ONLY KNURL STYLE MFR OPTION SOCKET INSERT TABLE I: CONNECTOR DIMENSIONS CA DA NA AA BA FIG I MASTER KEYWAY POSITION FACE VIEW SHOWN INSERT ARRANGEMENT DOES NOT ROTATE WITH MASTER KEYWAY SHELL SIZE 08 10 12 14 16 18 20 22 24 A MAX .750 (19.1) .859 (21.8) 1.031 (26.2) 1.156 (29.4) 1.281 (32.5) 1.406 (35.7) 1.531 (38.9) 1.641 (41.7) 1.766 (44.9) ALTERNATE KEYWAY POSITIONS NA AA BA CA DA 100A 82A 118A 100A 86A 72A 128A 114A 100A 80A 68A 132A 120A 100A 79A 66A 134A 121A 100A 82A 70A 130A 118A 100A 82A 72A 130A 118A 100A 82A 70A 130A 118A 100A 85A 74A 126A 115A 100A 85A 74A 126A 115A TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB M ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL PLATE NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) Z12 RED ANODIZE O.D. ELECTROLESS NICKEL I.D. NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 ALL CONTACTS ARE SHORTED TO EACH OTHER AND TO THE SHELL, MAX RESISTANCE BETWEEN CONTACTS AND SHELL SHALL BE 2.5 MILLIOHMS. 3. MATERIAL/FINISH: BARREL, COUPLING NUT, COVER - AL ALLOY/SEE TABLE II CONTACTS, GROUNDING RING - COPPER ALLOY/GOLD PLATE GROUNDING WAFER - COPPER/TIN PLATE WAVE WASHER - CRES/PASSIVATE INSULATORS - HIGH GRADE RIGID DIELECTRIC/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-28 E-Mail: [email protected] MIL-DTL-38999 GC256 GC256 Quick Disconnect Plug with Swivel Lanyard CONNECTOR PLUG ELECTRICAL For Use with MIL-DTL-38999 Series IIA and QUICK IIB DISCONNECT WITH SWIVEL LANYARD MIL-C-38999 RECEPTACLES (SERIES II A & II B) HOW TO ORDER: EXAMPLE: GC256 01 P A 51 BASIC NUMBER DASH NO, TABLE I LETTER, TABLE III SERVICE RATING A = 150°C B = 200°C TABLE IV: PULL FORCE SHELL STRAIGHT SIZE PULL (LBS) 8 5 MAX 10 8 MAX 12 10 MAX 14 15 MAX 16 20 MAX 18 25 MAX 20 30 MAX 22 40 MAX 24 50 MAX 15° PULL (LBS) 15 MAX 18 MAX 20 MAX 25 MAX 30 MAX 35 MAX 45 MAX 55 MAX 60 MAX DASH NO, TABLE II ANTI-ROTATION & POLARIZING TEETH PER MIL-DTL-38999, CLASS T A DIA MAX .50 DIA MANDREL .75 1.20 L TABLE II: LENGTH NOTES: 1. ASSEMBLY IDENTIFIED PER MIL-STD-130. 2. PLUG IS COUPLED BY ROTATING IN A CLOCKWISE DIRECTION & UNCOUPLED BY STRAIGHT AXIAL PULL. PLUG MAY ALSO BE UNCOUPLED BY REVERSE ROTATION FROM COUPLING DIRECTION. 3. WHEN LETTER A IS SPECIFIED, SERIES II A CONNECTORS WILL BE SUPPLIED & FINISH WILL BE CAD/OLIVE DRAB OVER NICKEL. WHEN LETTER B IS SPECIFIED, SERIES II B CONNECTOERS WILL BE SUPPLIED & FINISH WILL BE HARD ANODIZE. © 2004 Glenair, Inc. DASH NO 40 41 42 43 50 51 52 53 60 61 62 63 70 71 72 73 80 81 82 83 90 91 92 93 CAGE CODE 06324 L 4.00 (101.6) 4.25 (108.0) 4.50 (114.3) 4.75 (120.7) 5.00 (127.0) 5.25 (133.4) 5.50 (139.7) 5.75 (146.1) 6.00 (152.4) 6.25 (158.8) 6.50 (165.1) 6.75 (171.5) 7.00 (177.8) 7.25 (184.2) 7.50 (190.5) 7.75 (196.9) 8.00 (203.2) 8.25 (209.6) 8.50 (216.0) 8.75 (222.3) 9.00 (228.6) 9.25 (235.0) 9.50 (241.3) 9.75 (247.7) TABLE III: KEY POSITIONS KEY LETTER POSITION P NORMAL S NORMAL E A F A R B T B W C X C Y D Z D CONTACT STYLE PIN SOCKET PIN SOCKET PIN SOCKET PIN SOCKET PIN SOCKET TABLE I: INSERT LAYOUTS DASH SHELL SIZE NO & INSERT ARR A1 8-4 A2 8-35 B1 10-11 B2 10-35 B3 10-98 C1 12-3 C2 12-18 C3 12-35 C4 12-93 D1 14-5 D2 14-15 D3 14-18 D4 14-97 D5 14-35 E1 16-42 E2 16-8 E3 16-99 E4 16-6 E5 16-35 F1 18-11 F2 18-28 F3 18-30 F4 18-32 F5 18-53 F6 18-45 G1 20-16 G2 20-2 G3 20-39 G4 20-41 G5 20-35 H1 22-2 H2 22-16 H3 22-55 H4 22-97 H5 22-35 J1 24-2 J2 24-24 J3 24-19 J4 24-61 J5 24-35 A DIA 1.25 (31.8) 1.38 (35.1) 1.50 (38.1) 1.63 (41.4) 1.75 (44.5) 1.88 (47.8) 1.98 (50.3) 2.13 (54.1) 2.25 (57.2) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-29 E-Mail: [email protected] MIL-DTL-38999 947-053 Bulkhead Feed-Thru, Jam Nut Mount .062/.125in Panel 947-053 MIL-DTL-38999 Series II Type CONNECTOR,RECEPTACLE, THRU BULKHEAD, FOR MIL-C-38999, SERIES II CONNECTORS HOW TO ORDER: EXAMPLE: 947 - 053 M 20 - 35 B 1.69 MAX P PRODUCT SERIES .915 REF BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT PER MIL-DTL-38999, SERIES II B TYP ALTERNATE POSITION PER MIL-DTL-38999, SERIES II "U" FOR UNIVERSAL, BOTH SIDES P = PIN ON JAM NUT SIDE/ SOCKET OPPOSITE (OMIT FOR SOCKET ON JAM NUT SIDE/ PIN OPPOSITE) PP = PIN TO PIN 2 3 SS = SOCKET TO SOCKET 2 3 A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED .156 MAX .125 .125/.062 PANELL ACCOMMODATION C E DIA D F RECOMMENDED PANEL CUT-OUT INSERT ARRANGEMENT, PER MIL-DTL-38999, SERIES II © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-30 E-Mail: [email protected] MIL-DTL-38999 947-053 Bulkhead Feed-Thru, Jam Nut Mount .062/.125in Panel MIL-DTL-38999 Series II Type TABLE I: CONNECTOR DIMENSIONS SHELL SIZE A THREAD CLASS 2A B DIA MAX 08 10 12 14 16 18 20 22 24 11/16-24 UNEF 13/16-20 UNEF 1 -20 UNEF 1 1/8-18 UNEF 1 1/4-18 UNEF 1 3/8-18 UNEF 1 1/2-18 UNEF 1 5/8-18 UNEF 1 3/4-18 UNS .474 (12.0) .591 (15.0) .751 (19.1) .876 (22.3) 1.001 (25.4) 1.126 (28.6) 1.251 (31.8) 1.376 (35.0) 1.501 (38.1) C HEX .875 (22.2) 1.000 (25.4) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) D FLATS 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.812 (46.0) 1.938 (49.2) 2.062 (52.4) 2.188 (55.6) E DIA F ±.005 (0.1) +.000 -.005 (0 - 0.1) .703 (17.9) .699 (17.8) .827 (21.0) .769 (19.5) 1.015 (25.8) .955 (24.3) 1.140 (29.0) 1.084 (27.5) 1.265 (32.1) 1.208 (30.7) 1.390 (35.3) 1.333 (33.9) 1.515 (38.5) 1.459 (37.1) 1.640 (41.7) 1.580 (40.1) 1.765 (44.8) 1.709 (43.4) TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL M ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN OR SOCKET/SOCKET, SYMMETRICAL LAYOUTS ONLY (CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS). 3 POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. 4. MATERIAL/FINISH: SHELL AND NUTS - AL ALLOY, 6061-T6/SEE TABLE II CONTACTS - LEADED NICKEL COPPER - GOLD PLATE MIL-G-45204, TYPE II, CLASS I HOODS - AISI 305 SERIES STAINLESS STEEL - PASSIVATE, QQ-P-35. BAYONET PINS - AISI 300 SERIES STAINLESS STEEL - PASSIVATE, QQ-P-35. INSERTS - HIGH GRADE RIGID DIELECTRIC/N.A. SEALS - SILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-31 E-Mail: [email protected] MIL-DTL-38999 947-120 Bulkhead Feed-Thru, Hermetic, Jam Nut Mount 947-120 .062/.125in Panel CONNECTOR, RECEPTACLE, MIL-DTL-38999 HERMETIC, THRU BULKHEAD, JAM NUT Series FOR MIL-C-38999, SERIES II CONNECTORS II HOW TO ORDER: EXAMPLE: 947 - 120 - 20 - 35 B 1.69 MAX P .915 REF PRODUCT SERIES BASIC NO SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO PER MIL-DTL-38999, SER II ALTERNATE POSITION, MIL-C-38999, SER. II A,B,C,D OMIT FOR NORMAL B TYP P = PIN ON JAM NUT SIDE/ SOCKET OPPOSITE S = SOCKET ON JAM NUT SIDE/ PIN OPPOSITE PP = PIN TO PIN 2 3 SS = SOCKET TO SOCKET 2 3 A THREAD HOLE FOR .032 DIA SAFETY WIRE, 3 EQUALLY SPACED .156 MAX .125 .125/.062 PANELL ACCOMMODATION C DIRECTION OF PRESSURE 4 E DIA F D RECOMMENDED PANEL CUT-OUT INSERT ARRANGEMENT, PER MIL-DTL-38999, SERIES II © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-32 E-Mail: [email protected] MIL-DTL-38999 947-120 Bulkhead Feed-Thru, Hermetic, Jam Nut Mount .062/.125in Panel MIL-DTL-38999 Series II SHELL SIZE 08 10 12 14 16 18 20 22 24 A THREAD CLASS 2A .875-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.500-18 UNEF 1.625-18 UNEF 1.750-18 UNS 1.875-16 UN TABLE I: CONNECTOR DIMENSIONS B DIA MAX .474 (12.0) .591 (15.0) .751 (19.1) .876 (22.3) 1.001 (25.4) 1.126 (28.6) 1.251 (31.8) 1.376 (35.0) 1.501 (38.1) C HEX 1.062 (27.0) 1.188 (30.2) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) 2.000 (50.8) 2.125 (54.0) D FLATS 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) 1.625 (41.3) 1.781 (45.2) 1.890 (48.0) 2.016 (51.2) 2.140 (54.4) 2.265 (57.5) E DIA ±.005 (0.1) .885 (22.5) 1.010 (25.7) 1.135 (28.8) 1.260 (32.0) 1.385 (35.2) 1.510 (38.4) 1.635 (41.5) 1.760 (44.7) 1.885 (47.9) F +.000-.005 (0 - 0.1) .830 (21.1) .955 (24.3) 1.085 (27.6) 1.210 (30.7) 1.335 (33.9) 1.460 (37.1) 1.585 (40.3) 1.710 (43.4) 1.835 (46.6) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN AND SKT/SKT, SYMMETRICAL LAYOUTS ONLY, CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS. 3 POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. -6 4 HERMETICITY = LESS THAN 1 x 10 CC/SEC AT ONE ATMOSPHERE. NOT FOR USE IN LIQUID ATMOSPHERE. 5. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ETC.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 6. MATERIAL/FINISH: SHELL, LOCK RING, JAM NUT - STAINLESS STEEL/PASSIVATE CONTACTS - COPPER ALLOY/GOLD PLATE AND ALLOY 52/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N. A. AND FULL GLASS. SEALS - SILICONE/N. A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-33 E-Mail: [email protected] MIL-DTL-38999 233-002 Hermetic Receptacle, Flange Mount 233-002 MIL-DTL-38999 Series II CONNECTOR, HERMETIC, BOX MOUNTING RECEPTACLE, SERIES II HOW TO ORDER: EXAMPLE: 233-002 8 - 35 P P 6 N 2 BSQ BASIC NO 4Xø C HOLES .005 M MAT'L & FINISH FT = CARBON STEEL, FUSED TIN P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED SHELL SIZE A H INSERT ARRANGEMENT 2 G CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEED THROUGH F B K J E C 2X ABSC D 85° BSC POLARIZATION A,B,C,D (N = NORMAL) 2X 120° BSC ø G HOLES ø J BSC E MAX .175/.125 J BSC 1 FEED THROUGH CONTACT (C) MARKING LOCATION (EITHER LOCATION) FMAX øH FRONT PANEL MOUNTING K (SEE TABLE IV) MIN SOLDER CUP CONTACT (P) RECOMMENDED MOUNTING HOLES FOR BOX MOUNT RECEPTACLES EYELET CONTACT (X) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 © 2004 Glenair, Inc. ø K .069 .058 .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) .322 .312 CAGE CODE 06324 .344 MAX Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-34 E-Mail: [email protected] MIL-DTL-38999 233-002 233-002 Hermetic Receptacle, Flange Mount HERMETIC MIL-DTL-38999 CONNECTOR, Series BOX II MOUNTING RECEPTACLE, SERIES II SHELL SIZE TABLE I: CONNECTOR DIMENSIONS A BSC B SQ MAX øC HOLES øE MAX F MAX TABLE II: LAYOUTS PATTERN 8-98 8 .594 (15.1) .828 (21.0) 1.078 (27.4) 8-35 10-4 10 1.266 (32.2) .719 (18.3) .954 (24.2) 10-5 10-98 13 .812 (20.6) 1.047 (26.6) 1.391 (35.3) 10-99 14 .906 (23.0) 1.141 (29.0) .130 (3.3) 1.516 (38.5) 10-35 .453 (11.5) 10-2 .115 (2.9) 16 .969 (24.6) 1.234 (31.3) 1.641 (41.7) 12-4 12-8 18 1.062 (27.0) 1.328 (33.7) 1.766 (44.9) 12-98 12-35 20 1.156 (29.4) 1.453 (36.9) 1.891 (48.0) 14-5 1.250 (31.8) 1.578 (40.1) 2.016 (51.2) 22 14-15 14-18 .157 (4.0) 24 1.375 (34.9) 1.703 (43.3) 2.204 (56.0) .484 (12.3) .142 (3.6) 14-19 14-97 TABLE I (CONTINUED): 14-35 CONNECTOR DIMENSIONS 16-6 SHELL ø G øJ øH 16-8 HOLES BSC MIN SIZE 16-26 8 .570 (14.5) .594 (15.1) 16-99 16-35 10 .690 (17.5) .719 (18.3) 18-11 13 18-28 .820 (20.8) .812 (20.6) 18-30 14 .940 (23.9) .906 (23.0) 18-32 .133 (3.4) 19-35 .123 (3.1) 16 1.070 (27.2) .969 (24.6) 18-45 20-11 18 1.190 (30.2) 1.062 (27.0) 20-16 20 20-24 1.320 (33.5) 1.156 (29.4) 20-25 22 1.250 (31.8) 20-27 .159 (4.0) 1.440 (36.6) .149 (3.8) 20-41 24 1.570 (39.9) 1.375 (34.9) NOTES: 20-39 20-35 22-35 1 ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO 22-21 AND DATE CODE 22-32 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 22-34 22-36 22-53 3. GLENAIR 233-002 RECEPTACLE CONNECTOR IS DESIGNED TO 22-97 MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES II PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 22-99 22-55 24-35 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED CRES/NICKEL PLATED PER QQ-N-290, 24-29 OR CARBON STEEL / FUSED TIN. 24-61 CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED 24-4 INSULATOR - FUSED VITREOUS GLASS/N.A. 24-43 SEALS - FLUOROSILICONE RUBBER/N.A. 24-19 24-24 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. 22D 6 13 20 3 22 55 66 67 14 18 19 8 2 4 5 1 4 6 26 21 26 29 32 8 2 11 2 1 16 79 100 24 25 27 41 37 32 34 36 53 128 12 4 5 6 7 8 10 37 16 55 61 48 23 11 2 21 16 11 29 8 20 12 19 12 6. GLENAIR'S 233-002 SAME AS MS27476. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-35 E-Mail: [email protected] MIL-DTL-38999 230-002 230-002Receptacle, Jam Nut Mount Hermetic CONNECTOR, HERMETIC, JAM NUT MIL-DTL-38999 Series RECEPTACLE, MIL-C-38999 SER II II HOW TO ORDER: EXAMPLE: 230-002 P 8 - 35 C G DIA N BASIC NO MAT'L & FINISH FT = CARBON STEEL,FUSED TIN Z1 = CRES, PASSIVATED P = CRES, NICKEL FINISH H SHELL SIZE, TABLE I INSERT ARRANGEMENT, 2 TABLE II CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEEDTHROUGH RECOMMENDED PANEL CUT-OUT POLARIZATION A,B,C,D,E (N = NORMAL) L MAX F .105/.084 MASTER KEY O B DIA O 90 /85 E MAX .109/.062 PANEL THICKNESS O-RING SOLDER CUP CONTACT (P) EYELET CONTACT (X) D FEED THROUGH (C) C FLAT 120 O BSC TYP M (SEE TABLE III) A THREAD .175/.125 D © 2004 Glenair, Inc. NUT FER MS27512 CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-36 E-Mail: [email protected] MIL-DTL-38999 230-002 Hermetic Receptacle, Jam Nut Mount 230-002 MIL-DTL-38999 Series II CONNECTOR, HERMETIC, JAM NUT RECEPTACLE, MIL-C-38999 SER II TABLE II: LAYOUTS TABLE I: CONNECTOR DIMENSIONS SHELL SIZE A THREAD CLASS 2A C FLAT D A/F B DIA ±.016 (0.4) ±.004 (0.1) ±.016 (0.4) 8 .875-20 UNEF 1.375 (34.9) .815 (20.7) 1.25 (31.8) 10 1.000-20 UNEF 12 1.125-18 UNEF 1.625 (41.3) 1.063 (27.0) 1.5 (38.1) 14 1.250-18 UNEF 1.75 (44.5) 1.188 (30.2) 1.625 (41.3) 16 1.375-18 UNEF 1.938 (49.2) 1.318 (33.5) 1.781 (45.2) 18 1.500-18 UNEF 2.016 (51.2) 1.438 (36.5) 1.890 (48.0) 20 1.625-18 UNEF 2.141 (54.4) 1.563 (39.7) 2.016 (51.2) 22 1.750-18 UNS 2.265 (57.5) 1.688 (42.9) 2.140 (54.4) 24 1.875-16 UN 1.5 (38.1) .939 (23.9) 1.375 (34.9) 2.39 (60.7) 1.813 (46.1) 2.265 (57.5) TABLE I (CONTINUED): CONNECTOR DIMENSIONS SHELL SIZE E MAX G DIA F H ±.005 (0.1) ±.005 (0.1) ±.005 (0.1) L MAX 8 .281 (7.1) .438 (11.1) .889 (22.6) 10 .281 (7.1) .438 (11.1) 1.015 (25.8) .952 (24.2) .724 (18.4) 12 .281 (7.1) .438 (11.1) 1.139 (28.9) 1.076 (27.3) .724 (18.4) 14 .281 (7.1) .438 (11.1) 1.264 (32.1) 1.201 (30.5) .724 (18.4) 16 .281 (7.1) .438 (11.1) 1.389 (35.3) 1.331 (33.8) .724 (18.4) 18 .281 (7.1) .438 (11.1) 1.515 (38.5) 1.451 (36.9) .724 (18.4) 20 .250 (6.4) .464 (11.8) 1.640 (41.7) 1.576 (40.0) .719 (18.3) 22 .250 (6.4) .464 (11.8) 1.745 (44.3) 1.701 (43.2) .719 (18.3) 24 .250 (6.4) .464 (11.8) 1.890 (48.0) 1.826 (46.4) .719 (18.3) .828 (21.0) .724 (18.4) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 230-002 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES I PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT & POLARIZATION. 4. MATERIAL/FINISH: SHELL, NUT - CRES/PASSIVATED, CARBON STEEL/FUSED TIN OR CRES/ NICKEL PER QQ-N-290. CONTACTS - NICKEL-IRON ALLOY 52/GOLD INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 22D 6 CAGE CODE 06324 20 3 16 12 5 6 7 13 3 4 8 10 22 5 1 14 18 8 37 4 26 21 55 26 29 32 66 67 24 25 27 41 37 79 100 32 34 36 53 55 128 61 48 8 6 2 11 2 1 16 9 2 21 16 11 29 8 12 19 12 TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 5. GLENAIR'S 230-002 SAME AS MS27477. © 2004 Glenair, Inc. PATTERN 8-98 8-35 10-5 10-98 10-99 10-35 12-3 12-4 12-8 12-98 12-35 14-5 14-15 14-18 14-97 14-35 16-6 16-8 16-26 16-99 16-35 18-11 18-28 18-30 18-32 18-35 18-45 18-96 20-16 20-24 20-25 20-27 20-41 20-39 20-35 22-35 22-21 22-32 22-34 22-36 22-53 22-97 22-99 22-55 24-35 24-29 24-61 24-4 24-19 24-24 ø M .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-37 E-Mail: [email protected] MIL-DTL-38999 232-002 Hermetic Receptacle, Solder Mount 232-002 MIL-DTL-389989 Series II CONNECTOR, HERMETIC, SOLDER MOUNT RECEPTACLE, SERIES II HOW TO ORDER: EXAMPLE: P 232-002 8 - 35 P 6 N 2 BASIC NO MAT'L & FINISH FT = CARBON STEEL/FUSED TIN P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED A H SHELL SIZE G INSERT ARRANGEMENT 2 K B J F E CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEED THROUGH øA C D 85° BSC POLARIZATION A,B,C,D (N = NORMAL) 2X 120° BSC .175/.125 1 MARKING LOCATION (EITHER LOCATION) FEED THROUGH CONTACT (C) C MAX J (SEE TABLE III) øB SOLDER CUP CONTACT (P) EYELET CONTACT (X) .047 .026 .322 .312 .375 MAX øH FRONT PANEL MOUNTING RECOMMENDED MOUNTING HOLES FOR WALL MOUNT RECEPTACLES © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-38 E-Mail: [email protected] MIL-DTL-38999 232-002 Hermetic Receptacle, Solder Mount MIL-DTL-389989 Series II 232-002 CONNECTOR, HERMETIC, SOLDER MOUNT RECEPTACLE, SERIES II TABLE II: LAYOUTS TABLE I: CONNECTOR DIMENSIONS SHELL øA SIZE ±.011 (0.3) 8 10 12 14 16 18 20 22 24 øB C MAX øH ±.005 (0.1) .688 (17.5) .563 (14.3) .570 (14.5) .577 (14.7) .673 (17.1) .798 (20.3) .680 (17.3) .667 (16.9) .782 (19.9) .907 (23.0) .789 (20.0) .776 (19.7) .907 (23.0) 1.032 (26.2) .901 (22.9) .125 (3.2) .914 (23.2) 1.032 (26.2) 1.157 (29.4) 1.039 (26.4) 1.027 (26.1) 1.157 (29.4) 1.282 (32.6) 1.164 (29.6) 1.151 (29.2) 1.251 (31.8) 1.376 (35.0) 1.258 (32.0) 1.245 (31.6) 1.501 (38.1) 1.376 (35.0) 1.383 (35.1) 1.370 (34.8) .156 (4.0) 1.501 (38.1) 1.626 (41.3) 1.508 (38.3) 1.495 (38.0) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 ø J .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) NOTES: 1 ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 232-002 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES I PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED CRES/NICKEL PLATED PER QQ-N-290, OR CARBON STEEL / FUSED TIN. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. 6. GLENAIR'S 232-002 SAME AS MS27478. © 2004 Glenair, Inc. CAGE CODE 06324 PATTERN 8-98 8-35 10-4 10-5 10-98 10-99 10-35 10-2 12-4 12-8 12-98 12-35 14-5 14-15 14-18 14-19 14-97 14-35 16-6 16-8 16-26 16-99 16-35 18-11 18-28 18-30 18-32 19-35 18-45 20-11 20-16 20-24 20-25 20-27 20-41 20-39 20-35 22-35 22-21 22-32 22-34 22-36 22-53 22-97 22-99 22-55 24-35 24-29 24-61 24-4 24-43 24-19 24-24 22D 6 13 20 3 22 55 66 67 14 18 19 8 2 4 5 1 4 6 26 21 26 29 32 8 2 11 2 1 16 79 100 24 25 27 41 37 32 34 36 53 128 12 4 5 6 7 8 10 37 16 55 61 48 23 11 2 21 16 11 29 8 20 12 19 12 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-39 E-Mail: [email protected] MIL-DTL-38999 947-018 Bulkhead Feed-Thru, Flange Mount, Environmental 947-018 .125in Panel CONNECTOR, RECEPTACLE, FLANGE MIL-DTL-38999 Series IIMOUNT, Type FOR MIL-C-38999, SERIES II CONNECTORS B REF HOW TO ORDER: 947 - 018 - 20 - 35 EXAMPLE: B P PRODUCT SERIES BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO PER MIL-DTL-38999, SERIES II ALTERNATE POSITION PER MIL-DTL-38999, SERIES II P = PIN ON FLANGE SIDE S = SOCKET ON FLANGE SIDE P1 = PIN TO PIN S1 = SOCKET TO SOCKET B TYP D DIA (4 PLACES) E DIA RECOMMENDED PANEL CUTOUT 1.25 MAX .602 REF .125 MAX PANEL C A TYP TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL CAD/O. D. OVER ELECTROLESS NF NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL NOTES: INSERT ARRANGEMENT PER MIL-DTL-38999, SERIES II .156 MAX TABLE I: CONNECTOR DIMENSIONS SHELL A SIZE MAX 08 .474 (12.0) 10 .591 (15.0) 12 .751 (19.1) 14 .876 (22.3) 16 1.001 (25.4) 18 1.126 (28.6) 20 1.251 (31.8) 22 1.376 (35.0) 24 1.501 (38.1) B SQ .594 (15.1) .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) C SQ .818 (20.8) .944 (24.0) 1.037 (26.3) 1.131 (28.7) 1.224 (31.1) 1.318 (33.5) 1.443 (36.7) 1.568 (39.8) 1.693 (43.0) D DIA .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .125 (3.2) .156 (4.0) E ±.005 (0.1) .580 (14.7) .697 (17.7) .885 (22.5) 1.010 (25.7) 1.135 (28.8) 1.260 (32.0) 1.385 (35.2) 1.510 (38.4) 1.635 (41.5) 1. ASSEMBLY IDENTIFIED WITH MANUFACTURERS NAME AND PART NUMBER SPACE PERMITTING. 2. MATERIAL / FINISH: SHELLS AND NUTS - AL ALLOY,6061-T6,QQ-A-225/8 / SEE TABLE II CONTACTS - LEADED NICKEL COPPER - GOLD PLATE MIL-G-45204,TYPE II,CLASS I. BAYONET PINS - AISI 300 SERIES STAINLESS STEEL - PASSIVATE,QQ-P-35. HOODS - AISI 305 SERIES STAINLESS STEEL - PASSIVATE,QQ-P-35. INSERTS - HIGH GRADE RIGID DIELECTRIC/N.A. SEALS - SILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-40 E-Mail: [email protected] MIL-DTL-38999 257-062 257-062 Receptacle, Jam Nut, Titanium Shell JAM NUT, MIL-DTL-38999 Series RECEPTACLE, IIISPECIAL Type PURPOSE MIL-C-38999 SERIES III TYPE HOW TO ORDER: EXAMPLE: 1.120 REF 257-062 - 15 - 19 P A .625 MAX PANEL BASIC NO .125 INTERFACIAL SEAL PIN INSERT SHELL SIZE, TABLE I SOLDER POT CONTACTS INSERT ARRANGEMENT PER MIL-DTL-38999 SERIES III CONTACT STYLE: P = PINS S = SOCKETS ALTERNATE POSITION A,B,C,D,E (N = NORMAL) C SQ SOCKET INSERT ACCOMODATE STD MIL-DTL-38999 SERIES III & IV ACCESSORIES A THREAD J A B THREAD H B F C D FLAT E D TABLE I: CONNECTOR DIMENSIONS SHELL SIZE A THREAD 9 11 13 15 .625-0.1P-0.3L-TS .750-0.1P-0.3L-TS .875-0.1P-0.3L-TS 1.000-0.1P-0.3L-TS B THREAD M17 M20 M25 M28 X X X X 1-6g 1-6g 1-6g 1-6g C 1.062 (27.0) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) D +.005 -.000 (+0.1 - 0) .643 (16.3) .746 (18.9) .930 (23.6) 1.054 (26.8) E +.010 -.000 (+0.3 - 0) .700 (17.8) .825 (21.0) 1.010 (25.7) 1.135 (28.8) F +.000 -.010 (0 - 0.3) .670 (17.0) .770 (19.6) .955 (24.3) 1.085 (27.6) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. F 2. GLENAIR 257-062 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MFR OF MIL-DTL-38999 SERIES III PLUG CONNECTORS OF THE SAME INSERT ARRANGEMENT. 3. MATERIAL/FINISH: SHELL - TITANIUM/NICKEL, ELECTRO-DEPOSIT PER QQ-N-290 CONTACTS - COPPER/GOLD PLATE INSULATOR, SEALS - FLUOROSILICONE AND HIGH GRADE ENGINEERING THERMOPLASTIC/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 E RECOMMENDED PANEL CUT OUT Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-41 E-Mail: [email protected] MIL-DTL-38999 257-215 Hermetic Receptacle, Jam Nut Mount 257-215 withSERIES Removable Socket Contacts D38999, III, HERMETIC WITH REMOVABLE MIL-DTL-38999 Series III SOCKET CONTACT 1.73 HOW TO ORDER: EXAMPLE: .976 MAX 257-215 - 17 - 8 P A BASIC NO. .212 MAX PANEL THICKNESS .415 .374 PIN LOCATION SHELL SIZE GLASS PIN INTERFACE INSERT ARRANGEMENT PER MIL-STD-1560 P = PIN S= SOCKET 3 POLARIZATION A, B, C, D, E & N = NORMAL SOCKET INTERFACE C THREAD A THREAD .520 MAX. FULLY MATED INDICATOR BAND-RED INSERT ARRANGEMENT PER-MIL-STD-1560 B THREAD NOTES: 1. ASSEMBLY TO BE IDENTIFIED WITH GLENAIR'S NAME, PART NUMBER AND DATE CODE SPACE PERMITTING. 2. MATERIAL/FINSIH: SHELL RECEPTACLE, JAM NUT - CRES/PASSIVATED PIN CONTACT- ALLOY 52/GOLD PLATED SOCKET CONTACT- COPPER ALLOY/GOLD PLATED INSULATOR-FUSED VITREOUS GLASS/NA INSULATORS- HIGH GRADE RIGID DIELECTRIC/NA SEALS-FLOUROSILICONE/NA E FLAT 3 CRIMP REMOVABLE SOCKET CONTACTS TO CONFORM TO MIL-C-39029/57-358, SIZE 16, MIL-C-39029/57-357 SIZE 20 AND MIL-C-39029/57-354 SIZE 22D (SUPPLIED LOOSE). D TABLE I: CONNECTOR DIMENSIONS SHELL SHELL A - THREAD SIZE SIZE CODE 9 A .6250-.1P.3L-TS-2A B .7500-.1P.3L-TS-2A 11 13 C .8750-.1P.3L-TS-2A D 15 1.000-.1P.3L-TS-2A 1.1875-.1P.3L-TS-2A 17 E 19 F 1.250-.1P.3L-TS-2A 1.375-.1P.3L-TS-2A 21 G 1.500-.1P.3L-TS-2A 23 H 1.625-.1P.3L-TS-2A 25 J © 2004 Glenair, Inc. B - THREAD C THREAD M17X1-6g 0.100R M20X1-6g 0.100R M25X1-6g 0.100R M28X1-6g 0.100R M32X1-6g 0.100R M35X1-6g 0.100R M38X1-6g 0.100R M41X1-6g 0.100R M44X1-6g 0.100R M12X1-6g 0.100R M15X1-6g 0.100R M18X1-6g 0.100R M22X1-6g 0.100R M25X1-6g 0.100R M28X1-6g 0.100R M31X1-6g 0.100R M34X1-6g 0.100R M37X1-6g 0.100R CAGE CODE 06324 D E ±.016 (0.4) +.004 -.006 (+0.1 - 0.2) 1.062 (27.0) 1.252 (31.8) 1.374 (34.9) 1.500 (38.1) 1.626 (41.3) 1.811 (46.0) 1.937 (49.2) 2.063 (52.4) 2.190 (55.6) .651 (16.5) .751 (19.1) .938 (23.8) 1.062 (27.0) 1.187 (30.1) 1.312 (33.3) 1.437 (36.5) 1.562 (39.7) 1.687 (42.8) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-42 E-Mail: [email protected] MIL-DTL-38999 257-216 257-216 Hermetic Receptacle, Jam Nut Mount D38999,SERIES III, with Removable Socket Contacts WITH REMOVABLE HERMETIC MIL-DTL-38999 Series III SOCKET CONTACT 1.73 HOW TO ORDER: EXAMPLE: 1.170 MAX 257-216 - 17 - 8 P A .415 .374 PIN LOCATION BASIC NO. SHELL SIZE .385 MAX PANEL THICKNESS GLASS PIN INTERFACE INSERT ARRANGEMENT PER MIL-STD-1560 P = PIN S= SOCKET 3 FIXED SOCKET INTERFACE POLARIZATION A, B, C, D, E & N = NORMAL C THREAD A THREAD INSERT ARRANGEMENT PER-MIL-STD-1560 .520 MAX. FULLY MATED INDICATOR BAND-RED B THREAD NOTES: 1. ASSEMBLY TO BE IDENTIFIED WITH GLENAIR'S NAME, PART NUMBER AND DATE CODE SPACE PERMITTING. E FLAT 2. MATERIAL/FINSIH: SHELL RECEPTACLE, JAM NUT - CRES/PASSIVATED PIN CONTACT- ALLOY 52/GOLD PLATED SOCKET CONTACT- COPPER ALLOY/GOLD PLATED INSULATOR-FUSED VITREOUS GLASS/NA INSULATORS- HIGH GRADE RIGID DIELECTRIC/NA SEALS-FLOUROSILICONE/NA D 3 CRIMP REMOVABLE SOCKET CONTACTS TO CONFORM TO MIL-C-39029/57-358, SIZE 16, MIL-C-39029/57-357 SIZE 20 AND MIL-C-39029/57-354 SIZE 22D (SUPPLIED LOOSE). TABLE I: CONNECTOR DIMENSIONS SHELL SHELL A - THREAD SIZE SIZE CODE 9 A .6250-.1P.3L-TS-2A B .7500-.1P.3L-TS-2A 11 13 C .8750-.1P.3L-TS-2A D 15 1.000-.1P.3L-TS-2A 1.1875-.1P.3L-TS-2A 17 E 19 F 1.250-.1P.3L-TS-2A 1.375-.1P.3L-TS-2A 21 G 1.500-.1P.3L-TS-2A 23 H 1.625-.1P.3L-TS-2A 25 J © 2004 Glenair, Inc. B - THREAD C THREAD M17X1-6g 0.100R M20X1-6g 0.100R M25X1-6g 0.100R M28X1-6g 0.100R M32X1-6g 0.100R M35X1-6g 0.100R M38X1-6g 0.100R M41X1-6g 0.100R M44X1-6g 0.100R M12X1-6g 0.100R M15X1-6g 0.100R M18X1-6g 0.100R M22X1-6g 0.100R M25X1-6g 0.100R M28X1-6g 0.100R M31X1-6g 0.100R M34X1-6g 0.100R M37X1-6g 0.100R D E ±.016 (0.4) +.004 -.006 (+0.1 - 0.2) 1.062 (27.0) 1.252 (31.8) 1.374 (34.9) 1.500 (38.1) 1.626 (41.3) 1.811 (46.0) 1.937 (49.2) 2.063 (52.4) 2.190 (55.6) CAGE CODE 06324 .651 (16.5) .751 (19.1) .938 (23.8) 1.062 (27.0) 1.187 (30.1) 1.312 (33.3) 1.437 (36.5) 1.562 (39.7) 1.687 (42.8) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-43 E-Mail: [email protected] MIL-DTL-38999 947-082 947-082 Bulkhead Feed-Thru, Hermetic, Jam Nut Mount CONNECTOR, RECEPTACLE, HERMETIC in .500/.625 Panel BULKHEAD FEEDTHRU, JAM NUT FOR MIL-C-38999 SERIES III MIL-DTL-38999 Series PANEL RANGE .500-.625 III HOW TO ORDER: EXAMPLE: 947- 082 Z1 25 - 35 B P P PRODUCT SERIES BASIC NO FINISH SYM, Z1=PASSIVATE SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO ALTERNATE POSITION, MIL-DTL-38999, OMIT FOR NORMAL SEE MIL-DTL38999 FOR INSERT ARRANGEMENT P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE PP= PIN TO PIN P = PIN ON NON-JAM NUT SIDE S = SOCKET CONTACT ON NON-JAM NUT SIDE 2.03 MAX. 1.34 C .23 MAX B A THREAD .500-.625 PANEL F THREAD © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-44 E-Mail: [email protected] MIL-DTL-38999 947-082 Bulkhead Feed-Thru, Hermetic, Jam Nut Mount .500/.625in Panel MIL-DTL-38999 Series III TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D SIZE 0.1P-0.3L-TS-2 MAX DIM DIA .875 (22.2) 1.09 (27.7) .698 (17.7) .6250 9 .7500 1.000 (25.4) 1.28 (32.5) .822 (20.9) 11 13 .8750 1.250 (31.8) 1.40 (35.6) 1.010 (27.6) 1.0000 1.375 (34.9) 1.53 (38.9) 1.135 (28.8) 15 1.1875 1.500 (38.1) 1.66 (42.2) 1.260 (32.0) 17 1.2500 1.625 (41.3) 1.84 (46.7) 1.385 (35.2) 19 1.3750 1.750 (44.5) 1.97 (50.5) 1.510 (38.4) 21 23 1.5000 1.875 (47.6) 2.09 (53.1) 1.635 (41.5) 1.6250 2.000 (50.8) 2.21 (56.1) 1.760 (44.7) 25 E DIM .322 (8.2) .385 (9.8) .479 (12.2) .541 (13.7) .604 (15.3) .635 (16.1) .698 (17.7) .760 (19.3) .822 (20.9) F THREAD CLASS 2A .6875-24 UNEF .8125-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.500-18 UNEF 1.625-18 UNEF 1.750-18 UNS NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ETC. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. E 3. MEETS HERMETIC SEALING REQUIREMENTS OF MIL-DTL-38999 SERIES III. 4. MATERIAL/FINISH: SHELL, JAM NUT - CRES/ PASSIVATE SOCKET CONTACTS - COPPER ALLOY/ GOLD PLATE PIN CONTACTS - ALLOY 52/ GOLD PLATE HERMETIC INSULATOR - FUSED VITREOUS GLASS/ NA OTHER INSULATORS - HIGH GRADE RIGID DIELECTRIC/ NA SEALS - FLOURSILICONE/ NA © 2004 Glenair, Inc. CAGE CODE 06324 D DIA RECOMMENDED PANEL CUT-OUT Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-45 E-Mail: [email protected] MIL-DTL-38999 947-111 Bulkhead Feed-Thru, Jam Nut, 947-111 .1.50 Panel CONNECTOR, RECEPTACLE, MIL-DTL-38999 BULKHEAD FEEDTHRU JAM NUT, Series III Type MIL-C-38999, SERIES III in HOW TO ORDER: EXAMPLE: 947 - 111 M 25 - 24 B P S SEE MIL-STD-1560 FOR INSERT ARRANGEMENT PRODUCT SERIES BASIC NUMBER FINISH, TABLE II SHELL SIZE, TABLE I B INSERT ARRANGEMENT DASH NUMBER PER MIL-STD-1560 ALTERNATE POSITION, PER MIL-C-38999 A, B, C, OR D OMIT FOR NORMAL P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE C P = PIN ON FLANGE SIDE S = SOCKET ON FLANGE SIDE 3.00 MAX 2.319 MAX .125 MAX E øD RECOMMENED PANEL CUT-OUT F THREAD A THREAD TYP. © 2004 Glenair, Inc. 1.50 MAX. PANEL .520 MAX FULLY MATED INDICATOR BAND - RED CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-46 E-Mail: [email protected] MIL-DTL-38999 947-111 Bulkhead Feed-Thru, Jam Nut, .1.50in Panel MIL-DTL-38999 Series III Type TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D E SIZE 0.1P-0.3L-TS-2 MAX DIM DIA DIM .322 (8.2) .875 (22.2) 1.09 (27.7) .698 (17.7) .6250 9 .385 (9.8) .7500 1.000 (25.4) 1.28 (32.5) .822 (20.9) 11 13 .8750 1.250 (31.8) 1.40 (35.6) 1.010 (27.6) .479 (12.2) 1.0000 1.375 (34.9) 1.53 (38.9) 1.135 (28.8) .541 (13.7) 15 1.1875 1.500 (38.1) 1.66 (42.2) 1.260 (32.0) .604 (15.3) 17 1.2500 1.625 (41.3) 1.84 (46.7) 1.385 (35.2) .635 (16.1) 19 1.3750 1.750 (44.5) 1.97 (50.5) 1.510 (38.4) .698 (17.7) 21 23 1.5000 1.875 (47.6) 2.09 (53.1) 1.635 (41.5) .760 (19.3) 1.6250 2.000 (50.8) 2.21 (56.1) 1.760 (44.7) .822 (20.9) 25 F THREAD x1-6g-0.100R M17 M20 M25 M28 M32 M35 M38 M41 M44 TABLE II: MATERIALS AND FINISH SYM B J M N NF FINISH DESCRIPTION CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM PLATE OVER NICKEL ELECTROLESS NICKEL CADMIUM PLATE/OLIVE DRAB OVER NICKEL CAD/O.D. ONER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N. 2. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ECT.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 3. MATERIAL/FINISH: SHELL, LOCKRING, JAM NUT - AL ALLOY/TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH GRADE RIGID DIELECTRIC/ N.A. SEALS - FLUOROSILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-47 E-Mail: [email protected] MIL-DTL-38999 947-112 Bulkhead Feed-Thru, Jam Nut Mount 947-112 2.00in Panel Series III Type CONNECTOR, MIL-DTL-38999 RECEPTACLE, BULKHEAD FEEDTHRU JAM NUT, MIL-C-38999, SERIES III (FOR 2.00 MAX PANEL) HOW TO ORDER: 947 - 112 M 25 - 24 B P S EXAMPLE: SEE MIL-STD-1560 FOR INSERT ARRANGEMENT PRODUCT SERIES BASIC NUMBER FINISH, TABLE II SHELL SIZE, TABLE I B INSERT ARRANGEMENT DASH NUMBER PER MIL-STD-1560 ALTERNATE POSITION, PER MIL-C-38999 A, B, C, OR D OMIT FOR NORMAL C P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE P = PIN ON FLANGE SIDE S = SOCKET ON FLANGE SIDE 3.470 MAX 2.770 MAX .125 MAX F THREAD A THREAD TYP. © 2004 Glenair, Inc. 2.00 MAX. PANEL .520 MAX FULLY MATED INDICATOR BAND - RED TYPE CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-48 E-Mail: [email protected] MIL-DTL-38999 947-112 Bulkhead Feed-Thru, Jam Nut Mount 2.00in Panel MIL-DTL-38999 Series III Type TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D E F THREAD x1-6g-0.100R SIZE 0.1P-0.3L-TS-2 MAX DIM DIA DIM .875 (22.2) 1.08 (27.4) .698 (17.7) .670 (17.0) .6250 9 M17 M20 .7500 1.000 (25.4) 1.27 (32.3) .822 (20.9) .771 (19.6) 11 13 .8750 1.250 (31.8) 1.39 (35.3) 1.010 (27.6) .995 (25.3) M25 1.0000 1.375 (34.9) 1.52 (36.9) 1.135 (28.8) 1.085 (27.6) 15 M28 17 1.1875 1.500 (38.1) 1.64 (41.7) 1.260 (32.0) 1.210 (30.7) M32 1.2500 1.625 (41.3) 1.83 (46.5) 1.385 (35.2) 1.335 (33.9) 19 M35 1.3750 1.750 (44.5) 1.95 (49.5) 1.510 (38.4) 1.460 (37.1) 21 M38 23 1.5000 1.875 (47.6) 2.08 (52.8) 1.635 (41.5) 1.585 (40.3) M41 1.6250 2.000 (50.8) 2.20 (55.9) 1.760 (44.7) 1.710 (43.4) 25 M44 TABLE II: MATERIALS AND FINISH SYM B J M N NF FINISH DESCRIPTION CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM PLATE OVER NICKEL ELECTROLESS NICKEL CADMIUM PLATE/OLIVE DRAB OVER NICKEL CAD/O.D. ONER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N. 2. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ECT.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 3. MATERIAL/FINISH: SHELL, LOCKRING, JAM NUT - AL ALLOY/TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH GRADE RIGID DIELECTRIC/ N.A. SEALS - FLUOROSILICONE/N.A. E øD RECOMMENED PANEL CUT-OUT © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-49 E-Mail: [email protected] MIL-DTL-38999 947-113 947-113 Quick Disconnect Plug with Swivel Lanyard CONNECTOR ELECTRICAL, PLUG QUICK DISCONNECT MIL-DTL-38999 (MIL-C-38999, SERIES III) Series III Type HOW TO ORDER: EXAMPLE: 947 - 113 F B 35 E P A SEE MIL-STD-1560 FOR INSERT ARRANGEMENT PRODUCT SERIES BASIC NUMBER CLASS (SEE TABLE II) R SHELL SIZE CODE (SEE TABLE I) P N INSERT ARRANGEMENT DASH NO PER MIL-STD-1560 b A T S f a e Z M L d J C V D W X Y K B U c H G E F LANYARD LENGTH CODE (SEE TABLE III) P= PIN S=SOCKET ALTERNATE POSITION PER MIL-C-38999 A,B,C,D OR E ( OMIT FOR NORMAL) BLUE COLOR BAND L 5 MEDIUM DIAMOND KNURL VV THREADS 1 6 øA MAX øB MIN .061-.071 ø WIRE, 7X7 CONSTRUCTION, CRES, .093 OD NYLON JACKET © 2004 Glenair, Inc. 1.815 MAX [46.1 MAX] CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-50 E-Mail: [email protected] MIL-DTL-38999 947-113 947-113 Quick Disconnect Plug with Swivel Lanyard CONNECTOR ELECTRICAL, PLUG MIL-DTL-38999 Series III Type QUICK DISCONNECT (MIL-C-38999, SERIES III) TABLE I: CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE A MAX B MIN VV THREAD 11 B 1.846 (46.9) 1.003 (25.5) M15 x1-6g-0.100R 13 C 1.972 (50.1) 1.177 (29.9) M18 x1-6g-0.100R 15 D 2.078 (52.8) 1.299 (33.0) M22 x1-6g-0.100R 17 E 2.204 (56.0) 1.425 (36.2) M25 x1-6g-0.100R 19 F 2.330 (59.2) 1.535 (39.0) M28 x1-6g-0.100R 21 G 2.472 (62.8) 1.661 (42.2) M31 x1-6g-0.100R 23 H 2.594 (65.9) 1.787 (45.4) M34 x1-6g-0.100R 25 J 2.704 (68.7) 1.909 (48.5) M37 x1-6g-0.100R TABLE II: MATERIALS AND FINISH CLASS F K S W TABLE III: LANYARD LENGTH CODE CODE L ± .236 (± 6) A 4.016 (102) G 7.007 (178) M 10.000 (254) U 13.031 (331) B 4.527 (115) H 7.519 (191) N 10.511(267) V 14.015 (356) C 5.000 (127) I 7.992 (203) P 11.023 (280) W 15.000 (381) D 5.511 (140) J 8.503 (216) R 11.535 (293) X 16.023 (407) E 6.024 (153) K 9.015 (229) S 12.007 (305) Y 17.007 (432) F 6.535 (166) L 9.527 (242) T 12.519 (318) Z 18.031 (458) CODE L ± .236 (± 6) CODE L ± .236 (± 6) CODE L ± .236 (± 6) NOTES: 1 ASSEMBLY TO BE IDENTIFIED WITH GLENAIR'S NAME AND PART NO. 2. MATERIAL/FINISHES: SHELL, COUPLING SLEEVE, LANYARD RING, INNER SLEEVE, LOCKRING-AL ALLOY OR CRES/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE (PURCHASED SEPARATELY) INSULATORS - HIGH GRADE RIGID DIELECTRIC/N.A. SEALS - FLUOROSILICONE/N.A. MATERIAL AND FINISH DESCRIPTION AL ALLOY, ELECTROLESS NICKEL CRES, PASSIVATED CRES, ELECTODEPOSITED NICKEL AL ALLOY, OLIVE DRAB-CADMIUM OVER NICKEL TABLE IV: SEPARATION FORCES MAX SHELL STRAIGHT PULL 15 DEGREE PULL [NEWTON] [NEWTON] SIZE 11 44.96 LBS [200] 55.08 LBS [245] 13 44.96 LBS [200] 55.08 LBS [245] 15 44.96 LBS [200] 55.08 LBS [245] 17 89.92 LBS [400] 100.04 LBS [445] 19 89.92 LBS [400] 100.04 LBS [445] 21 89.92 LBS [400] 100.04 LBS [445] 23 89.92 LBS [400] 100.04 LBS [445] 25 89.92 LBS [400] 100.04 LBS [445] 3. THIS CONNECTOR MATES WITH DOD-C-38999/20, /21, /23, /24, /25, AND /27. 4. DIMENSIONS IN PARENTHESIS ARE METRIC AND FOR REFERENCE. 5 BLUE COLOR BAND INDICATES REAR RELEASE RETENTION SYSTEM. 6 DIM B IS CLEARANCE TO ACCOMMODATES MIL-C-85049 ACCESSORIES. 7. FOR BACKSHELL EXTENDER CONSULT FACTORY. 8. CONTACTS, INSERTION/REMOVAL TOOLS AND SEALING PLUGS ARE PURCHASED SEPARATELY, FOR COMPONENT PART NUMBER CONSULT FACTORY. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-51 E-Mail: [email protected] MIL-DTL-38999 947-114 Bulkhead Feed-Thru, Jam Nut Mount 947-114 .250/.500in Panel Series III Type CONNECTOR, RECEPTACLE, MIL-DTL-38999 BULKHEAD FEEDTHRU JAM NUT, FOR MIL-C-38999, SERIES III HOW TO ORDER: EXAMPLE: 947 - 114 NF 21 - 35 B P 01 PRODUCT SERIES BASIC NO E FINISH SYM, TABLE II SHELL SIZE, TABLE I D DIA INSERT ARRANGEMENT DASH NO ALTERNATE POSITION, MIL-C-38999, OMIT FOR NORMAL RECOMMENDED PANEL CUT-OUT P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE PP = PIN TO PIN 2 3 SS = SOCKET TO SOCKET 2 3 DASH NO, TABLE III PANEL THICKNESS SEE MIL-C-38999 FOR INSERT ARRANGEMENTS J H C .150 MAX .565 REF B A THREAD G MAX. PANEL F THREAD © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-52 E-Mail: [email protected] MIL-DTL-38999 947-114 Bulkhead Feed-Thru, Jam Nut Mount .250/.500in Panel MIL-DTL-38999 Series III Type TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D SIZE 0.1P-0.3L-TS-2 MAX DIM DIA .875 (22.2) 1.09 (27.7) .698 (17.7) .6250 9 .7500 1.000 (25.4) 1.28 (32.5) .822 (20.9) 11 .8750 1.250 (31.8) 1.40 (35.6) 1.010 (27.6) 13 15 1.0000 1.375 (34.9) 1.53 (38.9) 1.135 (28.8) 1.1875 1.500 (38.1) 1.66 (42.2) 1.260 (32.0) 17 19 1.2500 1.625 (41.3) 1.84 (46.7) 1.385 (35.2) 1.3750 1.750 (44.5) 1.97 (50.5) 1.510 (38.4) 21 1.5000 1.875 (47.6) 2.09 (53.1) 1.635 (41.5) 23 1.6250 2.000 (50.8) 2.21 (56.1) 1.760 (44.7) 25 E DIM .322 (8.2) .385 (9.8) .479 (12.2) .541 (13.7) .604 (15.3) .635 (16.1) .698 (17.7) .760 (19.3) .822 (20.9) F THREAD CLASS 2A .6875-24 UNEF .8125-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.500-18 UNEF 1.625-18 UNEF 1.750-18 UNS TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL M ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL TABLE III: PANEL THICKNESS DASH G H J NO MAX MAX MAX 01 .250 (6.4) 1.02 (25.9) 1.73 (43.9) 02 .500 (12.7) 1.27 (32.3) 1.98 (50.3) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN AND SKT/SKT, SYMETRICAL LAYOUTS ONLY, CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS. 3 POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. 4. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ECT.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 5. MATERIAL/FINISH: SHELL, LOCKRING, JAM NUT - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. SEALS - SILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-53 E-Mail: [email protected] MIL-DTL-38999 947-115 Bulkhead Feed-Thru, Hermetic, Jam Nut Mount 947-115 .250/.500in Panel CONNECTOR, HERMETIC, RECEPTACLE, MIL-DTL-38999 Series III BULKHEAD FEEDTHRU JAM NUT, FOR MIL-C-38999, SERIES III HOW TO ORDER: EXAMPLE: 947 - 115 - 21 - 35 B P 01 SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS PRODUCT SERIES BASIC NO SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO C ALTERNATE POSITION, MIL-DTL-38999, OMIT FOR NORMAL P = PIN ON JAM NUT SIDE S = SOCKET ON JAM NUT SIDE PP = PIN TO PIN 2 3 B DASH NO, TABLE II PANEL THICKNESS J H .150 MAX DIRECTION OF PRESSURE 4 .565 REF E D DIA RECOMMENDED PANEL CUT-OUT A THREAD G MAX. PANEL F THREAD © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-54 E-Mail: [email protected] MIL-DTL-38999 947-115 Bulkhead Feed-Thru, Hermetic, Jam Nut Mount .250/.500in Panel MIL-DTL-38999 Series III TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D E F THREAD x1-6g-0.100R SIZE 0.1P-0.3L-TS-2 MAX DIM DIA DIM .875 (22.2) 1.09 (27.7) .698 (17.7) .670 (17.0) .6250 9 M17 M20 .7500 1.000 (25.4) 1.28 (32.5) .822 (20.9) .770 (19.6) 11 13 .8750 1.250 (31.8) 1.40 (35.6) 1.010 (27.6) .955 (24.3) M25 1.0000 1.375 (34.9) 1.53 (38.9) 1.135 (28.8) 1.085 (27.6) 15 M28 1.1875 1.500 (38.1) 1.66 (42.2) 1.260 (32.0) 1.210 (30.7) 17 M32 1.2500 1.625 (41.3) 1.84 (46.7) 1.385 (35.2) 1.335 (33.9) 19 M35 1.3750 1.750 (44.5) 1.97 (50.5) 1.510 (38.4) 1.460 (37.1) 21 M38 23 1.5000 1.875 (47.6) 2.09 (53.1) 1.635 (41.5) 1.635 (41.5) M41 1.6250 2.000 (50.8) 2.21 (56.1) 1.760 (44.7) 1.710 (43.4) 25 M44 TABLE II: PANEL THICKNESS DASH G H J NO MAX MAX MAX 01 .250 (6.4) 1.08 (27.4) 1.79 (45.5) 02 .500 (12.7) 1.33 (33.8) 2.04 (51.8) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN AND SKT/SKT, SYMMETRICAL LAYOUTS ONLY, CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS. 3 POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. -6 4 HERMETICITY = LESS THAN 1 x 10 CC/SEC AT ONE ATMOSPHERE. NOT FOR USE IN LIQUID ATMOSPHERE. 5. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ETC.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 6. MATERIAL/FINISH: SHELL, LOCK RING, JAM NUT - STAINLESS STEEL/PASSIVATE CONTACTS - COPPER ALLOY/GOLD PLATE AND ALLOY 52/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N. A. AND FULL GLASS. SEALS - SILICONE/N. A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-55 E-Mail: [email protected] MIL-DTL-38999 GC481 Flange Mount Bulkhead Feed-Thru/In-Line Receptacle GC481 in CONNECTOR, .125 RECEPTACLE, BULKHEAD FEEDTHRU Panel MIL-DTL-38999 AND IN-LINE, FOR MIL-C-38999, SERIES III Series III Type HOW TO ORDER: GC481 A EXAMPLE: J 21 - 35 B S BASIC NO STYLE: A OR B E FINISH SYMBOL,TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT DASH NO ALTERNATE POSITION, PER MIL-DTL-38999 OMIT FOR NORMAL S = SOCKET CONTACTS ON PANEL SIDE OMIT FOR PIN CONTACTS ON PANEL SIDE 3 SS = SOCKET ON BOTH SIDES. 3 PP = PIN ON BOTH SIDES SEE MIL-C-38999 FOR INSERT ARRANGEMENTS 1.53 MAX STYLE A .62 TYP IN-LINE D SQ A THREAD KNURL STYLE MFR OPTION C SQ 1.53 MAX .62 B DIA 4 PLACES STYLE B FLANGE MOUNT SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS .125 MAX PANEL ACCOMMODATION (THIS SIDE ONLY) A THREAD .75 REF © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-56 E-Mail: [email protected] MIL-DTL-38999 GC481 Flange Mount Bulkhead Feed-Thru/In-Line Receptacle .125in Panel MIL-DTL-38999 Series III Type SHELL SIZE 9 11 13 15 17 19 21 23 25 TABLE I: CONNECTOR DIMENSIONS A THREAD .625 .750 .875 1.000 1.188 1.250 1.375 1.500 1.625 -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A -.1P-.3L-2A B DIA ±.010 (0.3) .128 (3.3) .128 (3.3) .128 (3.3) .128 (3.3) .128 (3.3) .128 (3.3) .128 (3.3) .156 (4.0) .156 (4.0) C DIM .719 (18.3) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) D DIM ±.020 (0.5) .938 (23.8) 1.031 (26.2) 1.125 (28.6) 1.219 (31.0) 1.312 (33.3) 1.438 (36.5) 1.562 (39.7) 1.688 (42.9) 1.812 (46.0) E DIA MAX .859 (21.8) .984 (25.0) 1.156 (29.4) 1.281 (32.5) 1.406 (35.7) 1.516 (38.5) 1.641 (41.7) 1.766 (44.9) 1.891 (48.0) TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL M ELECTROLESS NICKEL N CADMIUM PLATE/OLIVE DRAB OVER NICKEL NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) CADMIUM PLATE/BRIGHT DIP T OVER NICKEL NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. MATERIAL/FINISH: SHELL ASSEMBLY - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. SEALS - SILICONE/N.A. 3 © 2004 Glenair, Inc. FOR SYMMETRICAL LAYOUTS ONLY. POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-57 E-Mail: [email protected] MIL-DTL-38999 257-093 Bulkhead Feed-Thru, Hermetic Jam Nut Mount 257-093 .125in Panel CONNECTOR, HERMETIC RECEPTACLE, MIL-DTL-38999 Series BULKHEAD FEEDTHRU JAM NUT, FOR MIL-C-38999, SERIES III III HOW TO ORDER: EXAMPLE: 257 - 093 Z1 19 35 SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS PP N PRODUCT SERIES BASIC NO MATERIAL & FINISH CRES PASSIVATE SHELL SIZE, TABLE 1 C INSERT ARRANGEMENT DASH NO. P = PIN ON JAM NUT SIDE S = SOCKET ON JAMNUT SIDE PP = PIN-PIN SS = SOCKET-SOCKET 2 B 1.47 ALTERNATE POSITION, MIL-C-38999 POLARIZATION A, B, C, D,& E (N=NORMAL) .84 .15 MAX .52 MAX TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D E F THREAD SIZE 0.1P-0.3L-TS-2 CLASS 2A DIM DIA MAX DIM 9 .6250 .875 (22.2) 1.09 (27.7) .698 (17.7) .322 (8.2) 11/16-24 UNEF 11 .7500 1.000 (25.4) 1.28 (32.5) .822 (20.9) .385 (9.8) 13/16-20 UNEF 13 .8750 1.250 (31.8) 1.40 (35.6) 1.010 (25.7) .479 (12.2) 1 -20 UNEF 15 1.0000 1.375 (34.9) 1.53 (38.9) 1.135 (28.8) .541 (13.7) 1 1/8-18 UNEF 17 1.1875 1.500 (38.1) 1.66 (42.2) 1.260 (32.0) .604 (15.3) 1 1/4-18 UNEF 19 1.2500 1.625 (41.3) 1.84 (46.7) 1.385 (35.2) .635 (16.1) 1 3/8-18 UNEF 21 1.3750 1.750 (44.5) 1.97 (50.0) 1.510 (38.4) .698 (17.7) 1 1/2-18 UNEF 23 1.5000 1.875 (47.6) 2.09 (53.1) 1.635 (41.5) .760 (19.3) 1 5/8-18 UNEF 25 1.6250 2.000 (50.8) 2.21 (56.1) 1.760 (44.7) .822 (20.9) 1 3/4-18 UNS A THREAD .125 MAX. PANEL F THREAD NOTES: HOLES FOR .020 MAX DIA SAFETY WIRE 3 EQUALLY SPACED COLOR BANDS (RED) FOR VISUAL INDICATION OF FULL MATE 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN TO PIN, SKT TO SKT APPLICATIONS, ONLY SYMETRICAL LAYOUT MAY BE SELECTED. CONSULT FACTORY FOR AVAILABILITY. E 3. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ECT.. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 4. MATERIAL/FINISH: SHELL, JAM NUT - STAINLESS STEEL/PASSIVATE CONTACTS - ALLOY 52/GOLD PLATE INSULATOR - FULL GLASS/N.A. SEALS - FLUOROSILICONE/N.A. © 2004 Glenair, Inc. D DIA RECOMMENDED PANEL CUT-OUT CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-58 E-Mail: [email protected] MIL-DTL-38999 940-024 Sav-Con Connector Saver/Pin/Pin Gender Changer 940-024 for MIL-DTL-38999 "SAV-CON" Series IIICONNECTOR Type SAVER PIN/PIN ® FOR MIL-C-38999 SERIES III CONNECTORS HOW TO ORDER: EXAMPLE: KNURL STYLE MFR OPTION - TYP 940 - 024 PRODUCT SERIES NF 17 - 35 GROUND RING A A THREAD CLASS 2B A THREAD CLASS 2A BASIC NO FINISH SYM, TABLE II SHELL SIZE, TABLE I INSERT ARRANGEMENT, TABLE I B ALTERNATE POSITION PER MIL-DTL-38999, SERIES III OMIT FOR NORMAL TABLE II: MATERIALS AND FINISH FINISH DESCRIPTION SYM B CADMIUM PLATE/OLIVE DRAB M ELECTROLESS NICKEL CADMIUM PLATE/OLIVE DRAB N OVER NICKEL PLATE NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) NOTES: COLOR BAND (RED) FOR VISUAL INDICATION OF FULL MATE 1.50 TABLE I: CONNECTOR DIMENSIONS INSERT ARRANGEMENT FOR MIL-C-38999 SERIES III, "SAV-CON" CONNECTOR SAVERS SHELL INSERT CONTACT SIZE A THREAD SHELL SIZE ARRANGEMENT AND QUANTITY 0.1P-0.3L-TS-2 SIZE CODE 22D 20 16 12 DASH NO 9-35 6 9 A .6250 11-35 13 B .7500 11 13-35 22 C .8750 13 37 15-35 1.0000 D 15 17-35 55 E 1.1875 17 19-35 66 F 1.2500 19 21-35 79 G 1.3750 21 23-35 100 1.5000 H 23 25-35 128 1.6250 25-43 J 25 23 20 61 25-61 B MAX .859 (21.8) .969 (24.6) 1.141 (29.0) 1.266 (32.2) 1.391 (35.3) 1.500 (38.1) 1.625 (41.3) 1.750 (44.5) 1.875 (47.6) 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. ASSEMBLY FEATURES STRAIGHT - THRU DOUBLE ENDED PIN CONTACTS. POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE REGARDLESS OF IDENTIFICATION. 3. MATERIAL/FINISH: BARREL/SHELL, COUPLING NUT, LOCK RING - AL ALLOY/SEE TABLE II CONTACTS, GROUNDING RING - COPPER AL ALLOY/GOLD PLATE DETENT SPRING - CORROSION RESISTANT MATERIAL RETAINING DEVICE - CRES/PASSIVATE O-RING, INTERFACIAL & PERIPHERAL SEALS - FLUOROSILICONE/N.A. INSULATORS - HIGH GRADE RIGID DIELECTRIC/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-59 E-Mail: [email protected] 943-001 Bulkhead Feed-Thru, Jam Nut Mount MIL-DTL-38999 943-001 .125in Panel CONNECTOR, RECEPTACLE, MIL-DTL-38999 Series BULKHEAD FEEDTHRU, JAM NUT FOR MIL-C-38999 SERIES III III Type HOW TO ORDER: EXAMPLE: 943 - 001 NF 21 - 35 N S PRODUCT SERIES BASIC NO E FINISH SYM, TABLE II SHELL SIZE, TABLE I D DIA INSERT ARRANGEMENT DASH NO RECOMMENDED PANEL CUT-OUT ALTERNATE POSITION, MIL-C-38999, N = NORMAL; ALT = A,B,C,D OR E P = PIN ON JAM NUT SIDE (SOCKET OPPOSITE) S = SOCKET ON JAM NUT SIDE (PIN OPPOSITE) 4 PP = PIN TO PIN 4 SS = SOCKET TO SOCKET SEE MIL-STD-1560 FOR INSERT ARRANGEMENT 1.530 MAX. (38.86) .840 (21.34) .230 (5.84) MAX C B A THREAD (2 PL) F THREAD © 2004 Glenair, Inc. CAGE CODE 06324 .125 MAX PANEL (3.18) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-60 E-Mail: [email protected] MIL-DTL-38999 943-001 Bulkhead Feed-Thru, Jam Nut Mount .125in Panel MIL-DTL-38999 Series III Type TABLE I: CONNECTOR DIMENSIONS SHELL A THREAD B C DIM D SIZE 0.1P-0.3L-TS-2 MAX DIM DIA .875 (22.2) 1.09 (27.7) .698 (17.7) .6250 9 11 .7500 1.000 (25.4) 1.28 (32.5) .822 (20.9) .8750 1.250 (31.8) 1.40 (35.6) 1.010 (27.6) 13 1.0000 1.375 (34.9) 1.53 (38.9) 1.135 (28.8) 15 1.1875 1.500 (38.1) 1.66 (42.2) 1.260 (32.0) 17 1.2500 1.625 (41.3) 1.84 (46.7) 1.385 (35.2) 19 1.3750 1.750 (44.5) 1.97 (50.5) 1.510 (38.4) 21 1.5000 1.875 (47.6) 2.09 (53.1) 1.635 (41.5) 23 1.6250 2.000 (50.8) 2.21 (56.1) 1.760 (44.7) 25 E DIM .322 (8.2) .385 (9.8) .479 (12.2) .541 (13.7) .604 (15.3) .635 (16.1) .698 (17.7) .760 (19.3) .822 (20.9) F THREAD CLASS 2A .6875-24 UNEF .8125-20 UNEF 1.000-20 UNEF 1.125-18 UNEF 1.250-18 UNEF 1.375-18 UNEF 1.500-18 UNEF 1.625-18 UNEF 1.750-18 UNS TABLE II: MATERIALS AND FINISH SYM FINISH DESCRIPTION B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL ELECTROLESS NICKEL M CADMIUM PLATE/OLIVE DRAB N OVER NICKEL NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) CADMIUM PLATE/BRIGHT DIP T OVER NICKEL NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2. ELECTRICAL SAFETY LIMITS MUST BE ESTABLISHED BY USER, PEAK VOLTAGE, SWITCHING SURGE, TRANSIENT, ETC. SHOULD BE USED TO DETERMINE THE SAFETY APPLICATION. 3. MATERIAL/FINISH: SHELL, LOCKRING, JAM NUT - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. SEALS - FLUOROSILICONE/N.A. 4 FOR PIN-PIN AND SOCKET-SOCKET FEEDTHROUGH, CONTACT ARRANGEMENT IDENTIFICATION IS IAW MIL-STD-1560. POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF CONTACT IDENTIFICATION. 5. METRIC DIMENSIONS. (IN PARENTHESIS) ARE GIVEN FOR REFERENCE ONLY AND ARE BASED ON 1 INCH = 25.4 mm. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-61 E-Mail: [email protected] MIL-DTL-38999 947-014 Flange Mount Bulkhead Feed-Thru/In-Line 947-014 Receptacle .125 RECEPTACLE, Panel MIL-DTL-38999 Series III Type CONNECTOR, BULKHEAD FEEDTHRU AND IN-LINE, FOR MIL-C-38999 SERIES III in HOW TO ORDER: EXAMPLE: 947 - 014A NF B 98 P A D SQ C DIA 4 PLACES BASIC NO 014A = STYLE A 014B = STYLE B FINISH SYM, TABLE II SHELL SIZE, CODE C SQ INSERT ARRANGEMENT DASH NO P = PIN CONTACTS S = SOCKET CONTACTS L = ALTERNATE POSITION PER MIL-DTL-38999, SER III, OMIT FOR NORMAL SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS PER NOTE 2 STYLE A IN-LINE STYLE B FLANGE-MOUNT 1.53 MAX 1.53 MAX .62 TYP A THREAD A THREAD .62 KNURL STYLE MFR OPTION .125 MAX PANEL ACCOMMODATION (THIS SIDE ONLY) .75 REF © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-62 E-Mail: [email protected] MIL-DTL-38999 947-014 Flange Mount Bulkhead Feed-Thru/In-Line Receptacle .125in Panel MIL-DTL-38999 Series III Type TABLE I: CONNECTOR DIMENSIONS B SHELL SHELL A THREAD C D DIM E DIA +.010 -.005 SIZE SIZE DIM MAX ±.020 (0.5) 0.1P-0.3L-TS-2 (+0.3 - 0.1) CODE REF .128 (3.3) .719 (18.3) .938 (23.8) .859 (21.8) .6250 09 A .128 (3.3) .812 (20.6) 1.031 (26.2) .984 (25.0) .7500 11 B .128 (3.3) .906 (23.0) 1.125 (28.6) 1.156 (29.4) .8750 13 C .128 (3.3) .969 (24.6) 1.219 (31.0) 1.281 (32.5) 1.0000 15 D .128 (3.3) 1.062 (27.0) 1.312 (33.3) 1.406 (35.7) 1.1875 17 E .128 (3.3) 1.156 (29.4) 1.438 (36.5) 1.516 (38.5) 1.2500 19 F .156 (4.0) 1.250 (31.8) 1.562 (39.7) 1.641 (41.7) 1.3750 21 G .156 (4.0) 1.375 (34.9) 1.688 (42.9) 1.766 (44.9) 1.5000 23 H .156 (4.0) 1.500 (38.1) 1.812 (46.0) 1.891 (48.0) 1.6250 25 J E TABLE II: MATERIALS AND FINISH FINISH DESCRIPTION SYM B CADMIUM PLATE/OLIVE DRAB GOLD IRIDITE OVER CADMIUM J PLATE OVER NICKEL M ELECTROLESS NICKEL CADMIUM PLATE/OLIVE DRAB N OVER NICKEL NF CAD/O. D. OVER ELECTROLESS NICKEL (500 HOUR SALT SPRAY) T CADMIUM PLATE/BRIGHT DIP OVER NICKEL SEE MIL-DTL-38999 FOR INSERT ARRANGEMENTS PER NOTE 2 NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 FOR PIN/PIN AND SKT/SKT, SYMETRICAL LAYOUTS ONLY, CONSULT FACTORY FOR AVAILABLE INSERT ARRANGEMENTS. 3. POWER TO A GIVEN CONTACT ON ONE END WILL RESULT IN POWER TO CONTACT DIRECTLY OPPOSITE, REGARDLESS OF IDENTIFICATION LETTER. 4. MATERIAL/FINISH: SHELL ASSEMBLY - AL ALLOY/SEE TABLE II CONTACTS - COPPER ALLOY/GOLD PLATE INSULATORS - HIGH-GRADE RIGID DIELECTRIC/N.A. SEALS - SILICONE/N.A. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-63 E-Mail: [email protected] MIL-DTL-38999 233-003 233-003 CONNECTOR, HERMETIC, Hermetic Receptacle, Flange Mount BOX MOUNTMIL-DTL-38999 Series III RECEPTACLE, SERIES III EXAMPLE: BSC 2XC HOW TO ORDER: P 233-003 9 - 35 P N 5 2XD BSC 2 BASIC NO 4X CHAMFERED OR ROUNDED MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED SHELL SIZE A H G B SQ INSERT ARRANGEMENT 2 K J C F CONTACT STYLE: P = PIN, SOLDER CUP S = SOCKET, SOLDER CUP X = PIN, EYELET Z = SOCKET, EYELET C = PIN, FEEDTHRU D = SOCKET, FEEDTHRU B D E POLARIZATION A,B,C,D,E (N = NORMAL) .102 .075 A THREADS 4X F .175/.125 4XE .005 M .005 M .843 MAX FEEDTHRU CONTACT (C & D) L (SEE TABLE IV) SOCKET FACE SOLDER CUP CONTACT (P & S) EYELET CONTACT (X & Z) PIN FACE .520 MAX FULLY MATED INDICATOR BAND-RED .382 MAX (P & S) SHELL SHELL SIZE SIZE CODE © 2004 Glenair, Inc. .406 MAX (X & Z) TABLE I: CONNECTOR DIMENSIONS A THREAD B SQ ±.012 (0.3) C BSC D BSC E F ±.008 (0.2) ±.008 (0.2) A 9 .6250-.1P-.3L-TS-2A .937 (23.8) .719 (18.3) .594 (15.1) .128 (3.3) .216 (5.5) B 11 .7500-.1P-.3L-TS-2A 1.031 (26.2) .812 (20.6) .719 (18.3) .128 (3.3) .194 (4.9) C 13 .8750-.1P-.3L-TS-2A 1.126 (28.6) .906 (23.0) .812 (20.6) .128 (3.3) .194 (4.9) D 15 1.0000-.1P-.3L-TS-2A 1.220 (31.0) .969 (24.6) .906 (23.0) .128 (3.3) .194 (4.9) E 17 1.1875-.1P-.3L-TS-2A 1.311 (33.3) 1.062 (27.0) .969 (24.6) .128 (3.3) .194 (4.9) F 19 1.2500-.1P-.3L-TS-2A 1.437 (36.5) 1.156 (29.4) 1.062 (27.0) .128 (3.3) .194 (4.9) G 21 1.3750-.1P-.3L-TS-2A 1.563 (39.7) 1.250 (31.8) 1.156 (29.4) .128 (3.3) .194 (4.9) H 23 1.5000-.1P-.3L-TS-2A 1.689 (42.9) 1.375 (34.9) 1.250 (31.8) .154 (3.9) .242 (6.1) J 25 1.6250-.1P-.3L-TS-2A 1.811 (46.0) 1.500 (38.1) 1.375 (34.9) .154 (3.9) .242 (6.1) CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-64 E-Mail: [email protected] MIL-DTL-38999 233-003 Hermetic Receptacle, Flange Mount 233-003 MIL-DTL-38999 Series III CONNECTOR, HERMETIC, BOX MOUNT RECEPTACLE, SERIES III TABLE I (CONTINUED): CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE øH MIN ø G HOLES K ±.005 (0.1) ±.005 (0.1) øJ MIN A 9 .656 (16.7) .516 (13.1) .128 (3.3) .719 (18.3) B 11 .781 (19.8) .625 (15.9) .128 (3.3) .812 (20.6) C 13 .921 (23.4) .750 (19.1) .128 (3.3) .906 (23.0) D 15 1.047 (26.6) .906 (23.0) .128 (3.3) .968 (24.6) E 17 1.218 (30.9) 1.016 (25.8) .128 (3.3) 1.062 (27.0) F 19 1.296 (32.9) 1.142 (35.9) .128 (3.3) 1.156 (29.4) G 21 1.421 (36.1) 1.266 (32.2) .128 (3.3) 1.250 (31.8) H 23 1.546 (39.3) 1.375 (34.9) .154 (3.9) 1.375 (34.9) J 25 1.672 (42.5) 1.484 (37.7) .154 (3.9) 1.500 (38.1) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 10 © 2004 Glenair, Inc. ø L .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) .126 (3.2) .124 (3.1) CAGE CODE 06324 PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-11 25-35 25-29 25-61 25-4 25-43 25-19 25-24 TABLE II: LAYOUTS 22D 6 13 22 37 55 66 67 79 100 20 3 16 12 10 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 41 37 32 34 36 53 55 2 128 61 48 23 2 4 5 1 4 8 6 2 11 2 1 16 11 2 21 16 11 9 29 8 20 12 19 12 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-65 E-Mail: [email protected] MIL-DTL-38999 230-003 Hermetic Receptacle, Jam Nut Mount 230-003 MIL-DTL-38999 Series III CONNECTOR, HERMETIC, JAM NUT Page 1 RECEPTACLE, MIL-C-38999 SER III HOW TO ORDER: EXAMPLE: 230-003 P 9 - 35 C MASTER KEYWAY N O 90 /85 BASIC NO O B DIA MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED SHELL SIZE INSERT ARRANGEMENT 3 CONTACT TERMINATION STYLE: P = PIN, SOLDER CUP S = SOCKET, SOLDER CUP X = PIN, EYELET Z = SOCKET, EYELET C = PIN, FEEDTHRU D = SOCKET, FEEDTHRU C POLARIZATION A,B,C,D,E (N = NORMAL) C L MAX .889 MAX O-RING J SOLDER CUP CONTACT (P & S) H PANEL THICKNESS SOCKET FACE EYELET CONTACT (X & Z) FEED THROUGH CONTACT (C & D) E DIA D FLAT P (SEE TABLE III) F DIA PIN FACE A THREAD .175/.125 G THREAD M MAX NUT PER D38999/28 © 2004 Glenair, Inc. .382 MAX CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-66 E-Mail: [email protected] MIL-DTL-38999 230-003 Hermetic Receptacle, Jam Nut Mount MIL-DTL-38999 Series III Page 2 TABLE I: CONNECTOR DIMENSIONS SHELL SHELL A THREAD SIZE SIZE -0.1P-0.03L-TS CODE SHELL SIZE CODE A 9 .6250 B 11 .7500 C 13 .8750 D 15 1.0000 E 17 1.1875 F 19 1.2500 G 21 1.3750 H 23 1.5000 J 25 1.6250 D FLAT E DIA C A/F –.015 (0.4) –.005 (0.1) –.012 (0.3) B DIA 1.200 (30.5) 1.178 (29.9) 1.385 (35.2) 1.363 (34.6) 1.511 (38.4) 1.489 (37.8) 1.637 (41.6) 1.615 (41.0) 1.763 (44.8) 1.741 (44.2) 1.948 (49.5) 1.926 (48.9) 2.074 (52.7) 2.051 (52.1) 2.200 (55.9) 2.177 (55.3) 2.322 (59.0) 2.300 (58.4) 1.063 (27.0) .650 (16.5) .603 (15.3) 1.252 (31.8) .750 (19.1) .725 (18.4) 1.374 (34.9) .937 (23.8) .851 (21.6) 1.500 (38.1) 1.061 (26.9) .977 (24.8) 1.626 (41.3) 1.186 (30.1) 1.103 (28.0) 1.811 (46.0) 1.311 (33.3) 1.229 (31.2) 1.937 (49.2) 1.436 (36.5) 1.351 (34.3) 2.063 (52.4) 1.561 (39.6) 1.477 (37.5) 2.189 (55.6) 1.686 (42.8) 1.603 (40.7) F DIA .653 (16.6) .642 (16.3) .775 (19.7) .764 (19.4) .905 (23.0) .894 (22.7) 1.031 (26.2) 1.020 (25.9) 1.153 (29.3) 1.142 (29.0) 1.278 (32.5) 1.268 (32.2) 1.405 (35.7) 1.394 (35.4) 1.531 (38.9) 1.520 (38.6) 1.653 (42.0) 1.642 (41.7) TABLE I (CONTINUE): CONNECTOR DIMENSIONS H K DIA J –.032 (0.8) –.008 (0.2) –.005 (0.1) G THREAD ISO METRIC L MAX M MAX P&X S&Z N –.005 (0.1) A M17 X 1.0-6g .094 (2.4) .106 (2.7) .705 (17.9) 1.149 (29.2) .208 (5.3) .232 (5.9) .665 (16.9) B M20 X 1.0-6g .094 (2.4) .106 (2.7) .827 (21.0) 1.149 (29.2) .208 (5.3) .232 (5.9) .764 (19.4) C M25 X 1.0-6g .094 (2.4) .106 (2.7) 1.012 (25.7) 1.153 (29.3) .200 (5.1) .224 (5.7) .950 (24.1) D M28 X 1.0-6g .094 (2.4) .106 (2.7) 1.139 (28.9) 1.153 (29.3) .200 (5.1) .224 (5.7) 1.079 (27.4) E M32 X 1.0-6g .094 (2.4) .106 (2.7) 1.266 (32.2) 1.153 (29.3) .200 (5.1) .224 (5.7) 1.203 (30.6) F M35 X 1.0-6g .094 (2.4) .138 (3.5) 1.389 (35.3) 1.185 (30.1) .200 (5.1) .224 (5.7) 1.328 (33.7) G M38 X 1.0-6g .094 (2.4) .138 (3.5) 1.512 (38.4) 1.185 (30.1) .200 (5.1) .224 (5.7) 1.454 (36.9) H M41 X 1.0-6g .094 (2.4) .138 (3.5) 1.639 (41.6) 1.185 (30.1) .200 (5.1) .224 (5.7) 1.575 (40.0) J M44 X 1.0-6g .094 (2.4) .138 (3.5) 1.764 (44.8) 1.185 (30.1) .200 (5.1) .224 (5.7) 1.704 (43.3) © 2004 Glenair, Inc. 2 CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-67 E-Mail: [email protected] MIL-DTL-38999 230-003 Hermetic Receptacle, Jam Nut Mount MIL-DTL-38999 Series III Page 3 K DIA PAT 9911 11 11 11 11 11 13 13 13 13 15 15 15 15 15 15 17 17 17 17 17 19 19 19 19 19 19 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 23 25 25 25 25 25 25 25 25 TABLE III: CONTACT SIZE CONTACT SIZE 22D N 20 16 12 RECOMMENDED PANEL CUT-OUT 10 øP .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) .126 (3.2) .124 (3.1) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 MODIFIED MAJOR DIAMETER 31.95 - 31.80 (1.257-1.252). 3 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 4. GLENAIR 230-003 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES III PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT & POLARIZATION. 5. MATERIAL/FINISH: SHELL, NUT - CRES/PASSIVATED OR CRES/NICKEL PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 6. GLENAIR'S 230-003 SAME AS D38999/23. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-68 E-Mail: [email protected] MIL-DTL-38999 230-003 Hermetic Receptacle, Jam Nut Mount MIL-DTL-38999 Series III Page 4 PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-11 25-35 25-29 25-61 25-4 25-43 25-19 25-24 © 2004 Glenair, Inc. TABLE II: LAYOUTS 22D 6 13 22 37 55 66 67 79 100 20 3 12 10 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 41 37 32 34 36 53 128 16 55 2 61 48 23 2 4 5 1 4 8 6 2 11 2 1 16 11 2 21 16 11 9 29 8 20 12 CAGE CODE 06324 19 12 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-69 E-Mail: [email protected] MIL-DTL-38999 232-003 232-003 Hermetic Receptacle, Solder Mount MIL-DTL-38999 Series III CONNECTOR, HERMETIC, SOLDER MOUNT RECEPTACLE, SERIES III HOW TO ORDER: EXAMPLE: P 232-003 9 - 35 P N MASTER KEYWAY BASIC NO 6 MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED 2 A H SHELL SIZE G INSERT ARRANGEMENT 2 K J C F CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEED THROUGH B D E POLARIZATION A,B,C,D,E (N = NORMAL) ø C MAX F MAX E MAX øD .175/.125 FEED THROUGH CONTACT (C) .047 .023 G (SEE TABLE III) RECOMMENDED PANEL CUT-OUT ø B MAX SOLDER CUP CONTACT (P) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 10 © 2004 Glenair, Inc. ø G .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) .126 (3.2) .124 (3.1) EYELET CONTACT (X) A THREAD .520 MAX FULLY MATED INDICATEOR BAND-RED .382 MAX CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-70 E-Mail: [email protected] MIL-DTL-38999 232-003 232-003 Hermetic Receptacle, Solder Mount CONNECTOR, HERMETIC, MIL-DTL-38999 Series III SOLDER MOUNT RECEPTACLE, SERIES III TABLE I: CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE A THREAD øB MAX A 9 .6250-.1P-.3L-TS-2A .673 (17.1) B 11 .7500-.1P-.3L-TS-2A .783 (19.9) C 13 .8750-.1P-.3L-TS-2A .909 (23.1) D 15 1.0000-.1P-.3L-TS-2A 1.031 (26.2) E 17 1.1875-.1P-.3L-TS-2A 1.157 (29.4) F 19 1.2500-.1P-.3L-TS-2A 1.252 (31.8) G 21 1.3750-.1P-.3L-TS-2A 1.378 (35.0) H 23 1.5000-.1P-.3L-TS-2A 1.504 (38.2) J 25 1.6250-.1P-.3L-TS-2A 1.626 (41.3) SHELL SIZE CODE A TABLE I (CONTINUED): CONNECTOR DIMENSIONS øC MAX øD ±.005 (0.1) E MAX F MAX .764 (19.4) .680 (17.3) .201 (5.1) .937 (23.8) B .858 (21.8) .789 (20.0) .201 (5.1) .937 (23.8) C .980 (24.9) .914 (23.2) .201 (5.1) .937 (23.8) D 1.106 (28.1) 1.038 (26.4) .201 (5.1) .937 (23.8) E 1.232 (31.3) 1.164 (29.6) .201 (5.1) .937 (23.8) F 1.323 (33.6) 1.258 (32.0) .201 (5.1) .937 (23.8) G 1.449 (36.8) 1.383 (35.1) .201 (5.1) .937 (23.8) H 1.575 (40.0) 1.508 (38.3) .232 (5.9) .969 (24.6) J 1.701 (43.2) 1.643 (41.7) .232 (5.9) .969 (24.6) NOTES: 1 ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 232-003 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-DTL-38999 SERIES I PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED CRES/NICKEL PLATED PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-11 25-35 25-29 25-61 25-4 25-43 25-19 25-24 TABLE II: LAYOUTS 22D 6 13 22 37 55 66 67 79 100 20 3 12 10 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 41 37 32 34 36 53 128 16 55 2 61 48 23 2 4 5 1 4 8 6 2 11 2 1 16 11 2 21 16 11 9 29 8 20 12 19 12 6. GLENAIR'S 232-003 SAME AS D38999/25. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-71 E-Mail: [email protected] MIL-DTL-38999 234-003 234-003 Hermetic Receptacle, Weld Mount CONNECTOR, HERMETIC, Series III WELDMIL-DTL-38999 MOUNT RECEPTACLE, SERIES III HOW TO ORDER: EXAMPLE: P 234-003 9 - 35 P N 6 MASTER KEYWAY 2 BASIC NO MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED G øC INSERT ARRANGEMENT 2 K POLARIZATION A,B,C,D,E (N = NORMAL) J B C F E CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEEDTHROUGH D .175 / .125 .822 MAX D .071 .059 A H SHELL SIZE FEED THROUGH (C) CONTACT .051 .039 E (SEE TABLE III) SOLDER CUP CONTACT (P) øB EYELET CONTACT (X) NOTES: A THREAD .520 MAX FULLY MATED INDICATEOR BAND-RED 1 ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE .382 MAX 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 234-003 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES III PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED CRES/NICKEL PLATED PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. 6. GLENAIR'S 234-003 SAME AS D38999/27. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-72 E-Mail: [email protected] MIL-DTL-38999 234-003 234-003 Hermetic Receptacle, Weld Mount CONNECTOR, HERMETIC, MIL-DTL-38999 Series III WELD MOUNT RECEPTACLE, SERIES III TABLE II: LAYOUTS TABLE I: CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE A THREAD øB D øC ±.006 (0.2) ±.006 (0.2) ±.008 (0.2) A 9 .6250-.1P-.3L-TS-2A B 11 .7500-.1P-.3L-TS-2A 1.057 (26.8) 1.100 (27.9) .126 (3.2) C 13 .8750-.1P-.3L-TS-2A 1.183 (30.0) 1.226 (31.1) .126 (3.2) D 15 1.0000-.1P-.3L-TS-2A 1.309 (33.2) 1.352 (34.3) .126 (3.2) E 17 1.1875-.1P-.3L-TS-2A 1.396 (35.5) 1.439 (36.6) .126 (3.2) F 19 1.2500-.1P-.3L-TS-2A 1.541 (39.1) 1.585 (40.3) .126 (3.2) G 21 1.3750-.1P-.3L-TS-2A 1.683 (42.7) 1.726 (43.8) .126 (3.2) H 23 1.5000-.1P-.3L-TS-2A 1.848 (46.9) 1.892 (48.0) .157 (4.0) J 25 1.6250-.1P-.3L-TS-2A 1.935 (49.1) 1.978 (50.2) .157 (4.0) .935 (23.7) .978 (24.8) .126 (3.2) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 10 © 2004 Glenair, Inc. ø E .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) .126 (3.2) .124 (3.1) CAGE CODE 06324 PATTERN 9-98 9-35 11-4 11-5 11-98 11-99 11-35 11-2 13-4 13-8 13-98 13-35 15-5 15-15 15-18 15-19 15-97 15-35 17-6 17-8 17-26 17-99 17-35 19-11 19-28 19-30 19-32 19-35 19-45 21-11 21-16 21-24 21-25 21-27 21-41 21-39 21-35 23-35 23-21 23-32 23-34 23-36 23-53 23-97 23-99 23-55 25-11 25-35 25-29 25-61 25-4 25-43 25-19 25-24 22D 6 13 22 37 55 66 67 79 100 20 3 16 12 10 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 41 37 32 34 36 53 55 2 128 61 48 23 2 4 5 1 4 8 6 2 11 2 1 16 11 2 21 16 11 9 29 8 20 12 19 12 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-73 E-Mail: [email protected] MIL-DTL-38999 230-010 230-010 CONNECTOR, HERMETIC, Hermetic Receptacle, Flange Mount BOX MOUNT MIL-DTL-38999 Series IV RECEPTACLE, SERIES IV HOW TO ORDER: EXAMPLE: .098 P 230-010 11 - 35 P MAX N .175/.125 BASIC NO .819 .756 MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED FEED THROUGH CONTACT (C) L (SEE TABLE IV) SHELL SIZE INSERT ARRANGEMENT 2 CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEED THROUGH C SOLDER CUP CONTACT (P) POLARIZATION A,B,C,D,K (N = NORMAL) 6 2 EYELET CONTACT (X) 4X B BSC MASTER KEY(BLUE) A SQ .035 .007 4X CHAMFERED OR ROUNDED A .421 MAX B K J C H G F D TABLE III: CONTACT SIZE E CONTACT SIZE 22D 4 X D HOLES 20 FULL-MATE INDICATOR (BLUE) 16 NOTES: 1. ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE 12 ø L .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 230-010 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES IV PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED OR CRES/NICKEL PLATED PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. 6. GLENAIR'S 230-010 SAME AS D38999/41. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-74 E-Mail: [email protected] MIL-DTL-38999 230-010 230-010 Hermetic Receptacle, Flange Mount CONNECTOR, HERMETIC, BOX MOUNT MIL-DTL-38999 Series IV RECEPTACLE, SERIES IV TABLE I: CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE B 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 A SQ B BSC 1.051 (26.7) 1.008 (25.6) 1.145 (29.1) 1.102 (28.0) 1.240 (31.5) 1.197 (30.4) 1.334 (33.9) 1.291 (32.8) 1.460 (37.1) 1.417 (36.0) 1.583 (40.2) 1.539 (39.1) 1.709 (43.4) 1.665 (42.3) 1.835 (46.6) 1.791 (45.5) .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) C DIA D DIA .793 (20.1) .778 (19.8) .919 (23.3) .904 (23.0) 1.044 (26.5) 1.029 (26.1) 1.170 (29.7) 1.155 (29.3) 1.294 (32.9) 1.279 (32.5) 1.419 (36.0) 1.404 (35.7) 1.544 (39.2) 1.529 (38.8) 1.670 (42.4) 1.654 (42.0) .138 (3.5) .122 (3.1) .138 (3.5) .122 (3.1) .138 (3.5) .122 (3.1) .138 (3.5) .122 (3.1) .138 (3.5) .122 (3.1) .138 (3.5) .122 (3.1) .157 (4.0) .142 (3.6) .157 (4.0) .142 (3.6) TABLE II: LAYOUTS PATTERN 22D 11-2 11-4 11-5 11-35 13 11-98 11-99 13-4 13-8 13-35 22 13-98 15-5 15-15 15-18 15-19 15-35 37 15-97 17-6 17-8 17-26 17-35 55 17-99 19-11 19-28 19-30 19-32 19-35 66 19-45 67 21-11 21-16 21-24 21-25 21-27 21-35 79 21-39 21-41 23-21 23-32 23-34 23-35 100 23-36 23-53 23-55 23-97 23-99 25-4 25-11 25-19 25-24 25-29 25-35 128 25-43 25-61 TABLE I (CONTINUED): CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE øJ MIN øH MIN øG K HOLES ±.005 (0.1) ±.005 (0.1) B 11 .781 (19.8) .625 (15.9) .128 (3.3) .812 (20.6) C 13 .921 (23.4) .750 (19.1) .128 (3.3) .906 (23.0) D 15 1.047 (26.6) .906 (23.0) .128 (3.3) .968 (24.6) E 17 1.218 (30.9) 1.016 (25.8) .128 (3.3) 1.062 (27.0) F 19 1.296 (32.9) 1.142 (29.0) .128 (3.3) 1.156 (29.4) G 21 1.421 (36.1) 1.266 (32.2) .128 (3.3) 1.250 (31.8) H 23 1.546 (39.3) 1.375 (34.9) .154 (3.9) 1.375 (34.9) J 25 1.672 (42.5) 1.484 (37.7) .154 (3.9) 1.500 (38.1) 4X ø G HOLES MOUNTING HOLE DIMENSIONS K K K BACK PANEL MOUNTING © 2004 Glenair, Inc. øH MIN øJ FRONT PANEL MOUNTING 20 4 5 6 7 16 2 12 10 4 8 10 14 18 19 8 5 1 4 26 21 26 29 32 24 25 27 37 41 32 34 36 53 55 48 2 8 2 11 2 1 16 11 2 21 16 11 8 12 29 23 61 6 19 12 9 20 MIN CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-75 E-Mail: [email protected] MIL-DTL-38999 230-011 Hermetic Receptacle, Jam Nut Mount CONNECTOR, HERMETIC, JAM NUT MIL-DTL-38999 RECEPTACLE, MIL-C-38999 SER IV Series IV 230-011 HOW TO ORDER: EXAMPLE: MASTER KEY(BLUE) 11 - 35 P 230-011 C N O O 90/85 A DIA BASIC NO MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED SHELL SIZE INSERT ARRANGEMENT 3 A H G CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEEDTHROUGH K B J C B D F E POLARIZATION A,B,C,D,K (N = NORMAL) B 1.449 MAX J DIA (1.100) O-RING H SOLDER CUP CONTACT (P) G PANEL THICKNESS EYELET CONTACT (X) K FEED THROUGH (C) RECOMMENDED PANEL CUT-OUT D DIA C FLAT P (SEE TABLE III) E DIA TABLE III: CONTACT SIZE CONTACT SIZE FULL-MATE INDICATOR (BLUE) .175/.125 F THREAD .232 MAX NUT PER D38999/28 © 2004 Glenair, Inc. 22D 20 16 .335 MAX 12 CAGE CODE 06324 ø P .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-76 E-Mail: [email protected] MIL-DTL-38999 230-011 Hermetic Receptacle, Jam230-011 Nut Mount MIL-DTL-38999CONNECTOR, SeriesHERMETIC, IV JAM NUT RECEPTACLE, MIL-C-38999 SER IV TABLE II: LAYOUTS TABLE I: CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE B 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 A DIA 1.385 (35.2) 1.362 (34.6) 1.511 (38.4) 1.488 (37.8) 1.637 (41.6) 1.614 (41.0) 1.763 (44.8) 1.740 (44.2) 1.948 (49.5) 1.925 (48.9) 2.074 (52.7) 2.051 (52.1) 2.200 (55.9) 2.177 (55.3) 2.326 (59.1) 2.299 (58.4) B ±.018 (0.5) 1.250 (31.8) 1.376 (35.0) 1.502 (38.2) 1.624 (41.2) 1.813 (46.1) 1.939 (49.3) 2.061 (52.3) 2.187 (55.5) C FLAT D DIA E DIA ±.010 (0.3) .754 (19.2) .745 (18.9) .941 (23.9) .932 (23.7) 1.065 (27.1) 1.056 (26.8) 1.190 (30.2) 1.181 (30.0) 1.316 (33.4) 1.306 (33.2) 1.441 (36.6) 1.431 (36.3) 1.565 (39.8) 1.556 (39.5) 1.692 (43.0) 1.681 (42.7) .733 (18.6) .716 (18.2) .858 (21.8) .839 (21.3) .984 (25.0) .968 (24.6) 1.110 (28.2) 1.091 (27.7) 1.236 (31.4) 1.220 (31.0) 1.358 (34.5) 1.342 (34.1) 1.484 (37.7) 1.468 (37.3) 1.610 (40.9) 1.594 (40.5) .769 (19.5) .899 (22.8) 1.025 (26.0) 1.147 (29.1) 1.273 (32.3) 1.399 (35.5) 1.525 (38.7) 1.647 (41.8) TABLE I (CONTINUED): CONNECTOR DIMENSIONS SHELL SIZE CODE F THREAD ISO METRIC G H J DIA ±.033 (0.8) ±.012 (0.3) ±.005 (0.1) K ±.005 (0.1) .764 (19.4) B M20 X 1.0-6g .092 (2.3) .106 (2.7) .827 (21.0) C M25 X 1.0-6g .092 (2.3) .106 (2.7) 1.012 (25.7) .950 (24.1) D M28 X 1.0-6g .092 (2.3) .106 (2.7) 1.139 (28.9) 1.079 (27.4) E M32 X 1.0-6g 2 .092 (2.3) .106 (2.7) 1.266 (32.2) 1.203 (30.6) F M35 X 1.0-6g .092 (2.3) .137 (3.5) 1.389 (35.3) 1.328 (33.7) G M38 X 1.0-6g .092 (2.3) .137 (3.5) 1.512 (38.4) 1.454 (36.9) H M41 X 1.0-6g .092 (2.3) .137 (3.5) 1.639 (41.6) 1.575 (40.0) J M44 X 1.0-6g .092 (2.3) .137 (3.5) 1.764 (44.8) 1.704 (43.3) NOTES: 1. ASSEMBLY IDENTIFIED WITH MANUFACTURER'S NAME AND P/N, SPACE PERMITTING. 2 MODIFIED MAJOR DIAMETER 31.95 - 31.80 (1.257-1.252). 3 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 4. GLENAIR 230-011 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES IV PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT & POLARIZATION. 5. MATERIAL/FINISH: SHELL, NUT - CRES/PASSIVATED OR CRES/NICKEL PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. PATTERN 22D 11-2 11-4 11-5 13 11-35 11-98 11-99 13-4 13-8 13-35 22 13-98 15-5 15-15 15-18 15-19 15-35 37 15-97 17-6 17-8 17-26 17-35 55 17-99 19-11 19-28 19-30 19-32 19-35 66 19-45 67 21-11 21-16 21-24 21-25 21-27 21-35 79 21-39 21-41 23-21 23-32 23-34 23-35 100 23-36 23-53 23-55 23-97 23-99 25-4 25-11 25-19 25-24 25-29 25-35 128 25-43 25-61 20 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 37 41 32 34 36 53 55 48 2 16 2 10 4 5 1 4 8 6 2 11 2 1 16 11 2 21 16 11 8 12 29 23 61 12 19 12 9 20 6. GLENAIR'S 230-011 SAME AS D38999/43. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-77 E-Mail: [email protected] MIL-DTL-38999 230-012 230-012 CONNECTOR, HERMETIC, Hermetic Receptacle, Solder Mount SOLDER MOUNT MIL-DTL-38999 Series IV RECEPTACLE, SERIES IV HOW TO ORDER: EXAMPLE: 230-012 P 11 - 35 P MASTER KEY (BLUE) N BASIC NO MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED 6 2 SHELL SIZE A H INSERT ARRANGEMENT 2 K B J G CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEEDTHROUGH C D F E POLARIZATION A,B,C,D,K (N = NORMAL) B øC .118 MAX .175/.125 .819 .756 RECOMMENDED PANEL CUT-OUT FEED THROUGH CONTACT (C) .047 .024 G (SEE TABLE III) ø A MAX D SOLDER CUP CONTACT (P) EYELET CONTACT (X) .035 .007 .438 MAX © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-78 E-Mail: [email protected] MIL-DTL-38999 230-012 230-012 Hermetic Receptacle, Solder Mount CONNECTOR, HERMETIC, MIL-DTL-38999 Series IV SOLDER MOUNT RECEPTACLE, SERIES IV TABLE I: CONNECTOR DIMENSIONS SHELL SHELL SIZE SIZE CODE B 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 øA MAX øB MAX øC ±.005 (0.1) TABLE II: LAYOUTS D .793 (20.1) .783 (19.9) .862 (21.9) .789 (20.0) .778 (19.8) .919 (23.3) .909 (23.1) .988 (25.1) .914 (23.2) .904 (23.0) 1.035 (26.3) 1.110 (28.2) 1.038 (26.4) 1.044 (26.5) 1.028 (26.1) 1.170 (29.7) 1.157 (29.4) 1.236 (31.4) 1.164 (29.6) 1.155 (29.3) 1.252 (31.8) 1.331 (33.8) 1.258 (32.0) 1.294 (32.9) 1.279 (32.5) 1.378 (35.0) 1.457 (37.0) 1.383 (35.1) 1.419 (36.0) 1.404 (35.7) 1.504 (38.2) 1.583 (40.2) 1.508 (38.3) 1.544 (39.2) 1.528 (38.8) 1.630 (41.4) 1.705 (43.3) 1.643 (41.7) 1.670 (42.4) 1.654 (42.0) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 ø G .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) NOTES: 1. ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 230-012 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES IV PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED OR CRES/NICKEL PLATED PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. PATTERN 22D 11-2 11-4 11-5 13 11-35 11-98 11-99 13-4 13-8 13-35 22 13-98 15-5 15-15 15-18 15-19 15-35 37 15-97 17-6 17-8 17-26 17-35 55 17-99 19-11 19-28 19-30 19-32 19-35 66 19-45 67 21-11 21-16 21-24 21-25 21-27 21-35 79 21-39 21-41 23-21 23-32 23-34 23-35 100 23-36 23-53 23-55 23-97 23-99 25-4 25-11 25-19 25-24 25-29 25-35 128 25-43 25-61 20 4 5 6 7 16 2 12 10 4 8 10 14 18 19 8 5 1 4 26 21 26 29 32 24 25 27 37 41 32 34 36 53 55 48 2 8 2 11 2 1 16 11 2 21 16 11 8 12 29 23 61 6 19 12 9 20 6. GLENAIR'S 230-012 SAME AS D38999/45. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-79 E-Mail: [email protected] MIL-DTL-38999 230-013 230-013 CONNECTOR, HERMETIC, Hermetic Receptacle, Weld Mount WELD MOUNT MIL-DTL-38999 Series IV RECEPTACLE, SERIES IV HOW TO ORDER: EXAMPLE: P 230-013 11 - 35 P .984 MAX N BASIC NO .819 .756 MAT'L & FINISH P = CRES, NICKEL FINISH Z1 = CRES, PASSIVATED .175 / .125 SHELL SIZE .098 MAX INSERT ARRANGEMENT 2 CONTACT STYLE: P = PIN, SOLDER CUP X = PIN, EYELET C = PIN, FEEDTHROUGH .051 .039 .071 .059 FEED THROUGH (C) CONTACT (SEE TABLE III) E POLARIZATION A,B,C,D,K (N = NORMAL) MASTER KEY (BLUE) øA SOLDER CUP CONTACT (P) øC EYELET CONTACT (X) 6 2 H øB A B K J G .035 .007 C .421 MAX D F E NOTES: 1. ASSEMBLY IDENTIFIED WITH GLENAIR'S NAME, PART NO AND DATE CODE 2 INSERT ARRANGEMENTS IN ACCORDANCE WITH MIL-STD-1560, SEE TABLE II. 3. GLENAIR 230-013 RECEPTACLE CONNECTOR IS DESIGNED TO MATE WITH ANY QPL MANUFACTURER'S MIL-C-38999 SERIES IV PLUG CONNECTOR HAVING THE SAME INSERT ARRANGEMENT AND POLARIZATION. 4. MATERIAL/FINISH: SHELL - CRES/PASSIVATED OR CRES/NICKEL PLATED PER QQ-N-290. CONTACTS - NICKEL IRON ALLOY 52/GOLD PLATED INSULATOR - FUSED VITREOUS GLASS/N.A. SEALS - FLUOROSILICONE RUBBER/N.A. 5 INSERT ARRANGEMENT SHOWN FOR REFERENCE ONLY. 6. GLENAIR'S 230-013 SAME AS D38999/48. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-80 E-Mail: [email protected] TABLE I: CONNECTOR DIMENSIONS SHELL SHELL øB øA SIZE SIZE ±.006 (0.2) ±.006 (0.2) CODE B 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 TABLE II: LAYOUTS PATTERN 22D 11-2 11-4 11-5 13 11-35 11-98 11-99 13-4 13-8 13-35 22 13-98 15-5 15-15 15-18 15-19 15-35 37 15-97 17-6 17-8 17-26 17-35 55 17-99 19-11 19-28 19-30 19-32 19-35 66 19-45 67 21-11 21-16 21-24 21-25 21-27 21-35 79 21-39 21-41 23-21 23-32 23-34 23-35 100 23-36 23-53 23-55 23-97 23-99 25-4 25-11 25-19 25-24 25-29 25-35 128 25-43 25-61 øC .793 (20.1) 1.057 (26.8) 1.100 (27.9) .778 (19.8) .919 (23.3) 1.183 (30.0) 1.226 (31.1) .904 (23.0) 1.044 (26.5) 1.309 (33.2) 1.352 (34.3) 1.029 (26.1) 1.170 (29.7) 1.396 (35.5) 1.439 (36.6) 1.154 (29.3) 1.294 (32.9) 1.541 (39.1) 1.585 (40.3) 1.279 (32.5) 1.419 (36.0) 1.683 (42.7) 1.726 (43.8) 1.404 (35.7) 1.544 (39.2) 1.848 (46.9) 1.892 (48.1) 1.529 (38.8) 1.669 (42.4) 1.935 (49.1) 1.978 (50.2) 1.654 (42.0) TABLE III: CONTACT SIZE CONTACT SIZE 22D 20 16 12 © 2004 Glenair, Inc. MIL-DTL-38999 230-013 230-013 CONNECTOR, HERMETIC, Hermetic Receptacle, WELD WeldMOUNT Mount RECEPTACLE, MIL-DTL-38999 Series IVSERIES IV ø E .011 (0.3) .015 (0.4) .024 (0.6) .028 (0.7) .0635 (1.6) .0615 (1.6) .095 (2.4) .093 (2.4) CAGE CODE 06324 20 4 5 6 7 8 10 14 18 19 8 26 21 26 29 32 24 25 27 37 41 32 34 36 53 55 48 2 16 2 10 4 5 1 4 8 6 2 11 2 1 16 11 2 21 16 11 8 12 29 23 61 12 9 19 12 20 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-81 E-Mail: [email protected] MIL-DTL-38999 MIL-DTL-38999 Type Fiber Optic Connectors Insert Arrangements, Panel Cut-Out, Panel Mounting Holes for Wall Receptacles, and Finish Table II INSERT ARRANGEMENTS Per MIL-STD-1560 (16 AWG SIZE) (Mating Face of Pin Insert) Master Key Master Key Master Key A B A Master Key A B B E H D -4 Shell Size 13 Master Key L S J N R H G H N C S D K F H C U D V W X F G E TABLE II: FINISH Symbol Finish Description BB Flat N BACK PANEL MOUNTING J XM Electroless Nickel XW Cadmium Olive Drab over Electroless Nickel XZN Zinc-Nickel over Electroless Nickel AA R M Min e Y -11 Shell Size 19 -29 Shell Size 25 RECOMMENDED PANEL CUT-OUT .005 (0.1) M d f C D B c Z L E G A T S b a M -21 Shell Size 23 RECOMMENDED MOUNTING HOLES FOR WALL MOUNTED RECEPTACLES R P B R T U J E R A X V F -16 Shell Size 21 4 x P Holes W K D P E Master Key N P L F D Master Key L C G -8 Shell Size 17 M B E B K C -5 Shell Size 15 A M K C A H B F C -2 Shell Size 11 J A G D Master Key TABLE III: PANEL CUTOUTS N Min FRONT PANEL MOUNTING Shell Size Shell Code Size B 11 C 13 D 15 E 17 F 19 G 21 H 23 J 25 AA .835 .825 1.020 1.010 1.145 1.135 1.270 1.260 1.395 1.385 1.520 1.510 1.645 1.635 1.770 1.760 (21.2) (21.0) (25.9) (25.7) (29.1) (28.8) (32.3) (32.0) (35.4) (35.2) (38.6) (38.4) (41.8) (41.5) (45.0) (44.7) BB .771 .761 .955 .945 1.085 1.075 1.210 1.200 1.335 1.325 1.460 1.450 1.585 1.575 1.710 1.700 (19.6) (19.3) (24.3) (24.0) (27.6) (27.3) (30.7) (30.5) (33.9) (33.7) (37.1) (36.8) (40.3) (40.0) (43.4) (43.2) M MIN N MIN .796 (20.2) .625 (15.9) .922 (23.4) .750 (19.1) 1.047 (26.6) .906 (23.0) 1.219 (31.0) 1.016 (25.8) 1.297 (32.9) 1.141 (29.0) 1.422 (36.1) 1.266 (32.2) 1.547 (39.3) 1.375 (34.9) 1.672 (42.5) 1.484 (37.7) P HOLES .133 .123 .133 .123 .133 .123 .133 .123 .133 .123 .133 .123 .159 .149 .155 .145 (3.4) (3.1) (3.4) (3.1) (3.4) (3.1) (3.4) (3.1) (3.4) (3.1) (3.4) (3.1) (4.0) (3.8) (3.9) (3.7) R BSC .812 (20.6) .906 (23.0) .969 (24.6) 1.062 (27.0) 1.156 (29.4) 1.250 (31.8) 1.375 (34.9) 1.500 (38.1) Metric Dimensioins (mm) are indicated in parentheses © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-82 E-Mail: [email protected] MIL-DTL-38999 180-060-06 Plug MIL-DTL-38999 Type Fiber Optic Connector For use with MIL-T-29504/4 & /5 Termini HOW TO ORDER: 180-060 XW 06-17-8 P N Alternate Key Position per MIL-DTL-38999 A, B, C, D, or E (N = Normal) Product Series Basic Number Finish Symbol (Table II) Insert Designator P = Pin S = Socket Connector Style Insert Arrangement (See page B-82) Shell Size (Table I) Blue Color Band (See Note 2) Master Key 1.220 (31.0) Max See Insert Arrangements on Page B-82 DD Max CC Max EE Thread Yellow Color Band (Fiber Optic Indicator) TABLE I: SHELL SIZE Shell Size Shell Code Size B C D E F G H J 11 13 15 17 19 21 23 25 TABLE II: FINISH Symbol Finish Description CC Max .929 1.110 1.232 1.358 1.469 1.594 1.720 1.843 (24.1) (28.2) (31.3) (34.5) (37.3) (40.5) (43.7) (46.8) DD Max .984 1.157 1.280 1.406 1.516 1.642 1.768 1.890 (25.0) (29.4) (32.5) (35.7) (38.5) (41.7) (44.9) (48.0) EE Thread M15 x 1.0-6g 0.100R M18 x 1.0-6g 0.100R M22 x 1.0-6g 0.100R M25 x 1.0-6g 0.100R M28 x 1.0-6g 0.100R M31 x 1.0-6g 0.100R M34 x 1.0-6g 0.100R M37 x 1.0-6g 0.100R XM Electroless Nickel XW Cadmium Olive Drab over Electroless Nickel XZN Zinc-Nickel over Electroless Nickel NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. Blue Color band indicates rear release retention system. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-83 E-Mail: [email protected] MIL-DTL-38999 180-060-08 Jam Nut Mounted Receptacle MIL-DTL-38999 Type Fiber Optic Connector For use with MIL-T-29504/4 & /5 Termini TO ORDER: 180-060 XW 08-17-8 S N Product Series Alternate Key Position per MIL-DTL-38999 A, B, C, D, or E (N = Normal) Basic Number Insert Designator P = Pin S = Socket Finish Symbol (See Table II, Page B-82) Insert Arrangement (See page B-82) Connector Style Blue Color Band indicates rear release retention system Shell Size (Table I) 1.280 (32.5) Max .890 (24.9) Max Master Key See Insert Arrangements on Page B-82 T .579/ .555 (14.7)/ (15.1) P Thread 2XU Z Yellow Color Band (Fiber Optic Indicator) V Flat .520 (13.2) Max Fully-Mated Red Indicator Band W Thread Y Thread TABLE I: SHELL SIZE Shell Size Code B C D E F G H J Shell Size 11 13 15 17 19 21 23 25 P Thread .7500-.1P-.3L-TS-2A .8750-.1P-.3L-TS-2A 1.0000-.1P-.3L-TS-2A 1.1875-.1P-.3L-TS-2A 1.2500-.1P-.3L-TS-2A 1.3750-.1P-.3L-TS-2A 1.5000-.1P-.3L-TS-2A 1.6250-.1P-.3L-TS-2A T 1.386 1.362 1.512 1.488 1.638 1.614 1.764 1.740 1.949 1.925 2.075 2.051 2.201 1.177 2.323 2.299 (35.2) (34.6) (38.4) (37.8) (41.6) (41.0) (44.8) (44.2) (49.5) (48.9) (52.7) (52.1) (55.9) (29.7) (59.0) (58.4) U 1.268 1.236 1.390 1.358 1.516 1.484 1.642 1.610 1.827 1.795 1.953 1.921 2.079 2.047 2.205 2.173 W Thread V (32.2) (31.4) (35.3) (34.5) (38.5) (37.7) (41.7) (40.9) (46.4) (45.6) (75.0) (74.2) (52.8) (52.0) (56.0) (54.3) .755 .745 .942 .932 1.066 1.056 1.191 1.181 1.316 1.306 1.441 1.431 1.566 1.566 1.691 1.681 (19.2) (18.9) (23.9) (23.7) (27.1) (26.8) (30.3) (30.0) (33.4) (33.2) (36.6) (36.3) (39.7) (39.8) (42.9) (42.7) M20 x 1.0-6g 0.100R M25 x 1.0-6g 0.100R M28 x 1.0-6g 0.100R M32 x 1.0-6g 0.100R M35 x 1.0-6g 0.100R M38 x 1.0-6g 0.100R M41 x 1.0-6g 0.100R M44 x 1.0-6g 0.100R Y Thread Z M15 x 1.0-6g 0.100R M18 x 1.0-6g 0.100R M22 x 1.0-6g 0.100R M25 x 1.0-6g 0.100R M28 x 1.0-6g 0.100R M31 x 1.0-6g 0.100R M34 x 1.0-6g 0.100R M37 x 1.0-6g 0.100R .114 .083 .114 .083 .114 .083 .114 .083 .145 .114 .145 .114 .145 .114 .145 .114 (2.9) (2.1) (2.9) (2.1) (2.9) (2.1) (2.9) (2.1) (3.7) (2.9) (3.7) (2.9) (3.7) (2.9) (3.7) (2.9) NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. See Page B-82 for Panel Cut-out Dimensions © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-84 E-Mail: [email protected] MIL-DTL-38999 180-060-S7 Wall-Mounted Receptacle, Slotted Holes MIL-DTL-38999 Type Fiber Optic Connector For use with MIL-T-29504/4 & /5 Termini HOW TO ORDER: 180-060 XW S7-17-8 S N Alternate Key Position per MIL-DTL-38999 A, B, C, D, or E (N = Normal) Product Series Basic Number Insert Designator P = Pin S = Socket Finish Symbol (See Table II, Page B-82) Insert Arrangement (See page B-82) Connector Style See Insert Arrangements on Page B-82 Shell Size (Table I) 2 x C BSC 1.240 (31.5) Max Master Key 2 x D BSC (See Note 3) H A Thread G Yellow Color Band (Fiber Optic Indicator) B Square J Thread 4xF 4xE .005 (0.1) M .005 (0.1) M .520 (13.2) Max Fully-Mated Red Indicator Band Blue Color Band indicates rear release retention system TABLE I: SHELL SIZE Shell Size Code Shell Size A Thread B 11 .7500-.1P-.3L-TS-2A C 13 .8750-.1P-.3L-TS-2A D 15 1.0000-.1P-.3L-TS-2A E 17 1.1875-.1P-.3L-TS-2A F 19 1.2500-.1P-.3L-TS-2A G 21 1.3750-.1P-.3L-TS-2A H 23 1.5000-.1P-.3L-TS-2A J 25 1.6250-.1P-.3L-TS-2A B SQ 1.043 1.019 1.138 1.114 1.232 1.208 1.323 1.299 1.449 1.425 1.575 1.551 1.701 1.677 1.823 1.799 (26.5) (25.9) (28.9) (28.3) (31.3) (30.7) (33.6) (33.0) (36.8) (36.2) (40.0) (39.4) (43.2) (42.6) (46.3) (45.7) C BSC D BSC E .812 (20.6) .719 (18.3) .906 (23.0) .812 (20.6) .969 (24.6) .906 (23.0) 1.062 (27.0) .969 (24.6) 1.156 (29.4) 1.062 (27.0) 1.250 (31.8) 1.156 (29.4) 1.375 (34.9) 1.250 (31.8) 1.500 (38.1) 1.375 (34.9) .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .162 .146 .162 .146 G F (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (4.1) (3.7) (4.1) (3.7) .202 .186 .202 .186 .202 .186 .202 .186 .202 .186 .202 .186 .250 .234 .250 .234 (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (6.4) (5.9) (6.4) (5.9) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .171 (65.2) .083 (39.8) .171 (65.2) .083 (39.8) .171 (68.4) .083 (68.1) J Thread H .823 .768 .823 .768 .823 .768 .823 .768 .823 .768 .791 .736 .791 .736 .791 .736 (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.0) (18.7) (20.0) (18.7) (20.0) (18.7) M15 x 1.0-6g 0.100R M18 x 1.0-6g 0.100R M22 x 1.0-6g 0.100R M25 x 1.0-6g 0.100R M28 x 1.0-6g 0.100R M31 x 1.0-6g 0.100R M34 x 1.0-6g 0.100R M37 x 1.0-6g 0.100R K .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .162 .146 .162 .146 L (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (4.1) (3.7) (4.1) (3.7) .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .138-32 UNC-2B .138-32 UNC-2B NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. See Page B-82 for Panel Cut-Out Dimensions 3. Front Panel Mount Only © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-85 E-Mail: [email protected] MIL-DTL-38999 180-060-H7 Wall-Mounted Receptacle, Standard Holes MIL-DTL-38999 Type Fiber Optic Connector For use with MIL-T-29504/4 & /5 Termini HOW TO ORDER: 180-060 XW H7-17-8 S N Product Series Alternate Key Position per MIL-DTL-38999 A, B, C, D, or E (N = Normal) Basic Number Insert Designator P = Pin S = Socket Finish Symbol (See Table II, Page B-82) Insert Arrangement (See page B-82) Connector Style Shell Size (Table I) See Insert Arrangements on Page B-82 2xC BSC 1.240 (31.5) Max H Master Key A Thread G Yellow Color Band (Fiber Optic Indicator) B Square J Thread 4 x K Holes .005 (0.1) .520 (13.2) Max Fully-Mated Red Indicator Band M Blue Color band Indicates rear release Retention System TABLE I: SHELL SIZE Shell Size Code Shell Size A Thread B 11 .7500-.1P-.3L-TS-2A C 13 .8750-.1P-.3L-TS-2A D 15 1.0000-.1P-.3L-TS-2A E 17 1.1875-.1P-.3L-TS-2A F 19 1.2500-.1P-.3L-TS-2A G 21 1.3750-.1P-.3L-TS-2A H 23 1.5000-.1P-.3L-TS-2A J 25 1.6250-.1P-.3L-TS-2A B SQ 1.043 1.019 1.138 1.114 1.232 1.208 1.323 1.299 1.449 1.425 1.575 1.551 1.701 1.677 1.823 1.799 (26.5) (25.9) (28.9) (28.3) (31.3) (30.7) (33.6) (33.0) (36.8) (36.2) (40.0) (39.4) (43.2) (42.6) (46.3) (45.7) C BSC D BSC .812 (20.6) .719 (18.3) .906 (23.0) .812 (20.6) .969 (24.6) .906 (23.0) 1.062 (27.0) .969 (24.6) 1.156 (29.4) 1.062 (27.0) 1.250 (31.8) 1.156 (29.4) 1.375 (34.9) 1.250 (31.8) 1.500 (38.1) 1.375 (34.9) E .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .162 .146 .162 .146 F (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (4.1) (3.7) (4.1) (3.7) .202 .186 .202 .186 .202 .186 .202 .186 .202 .186 .202 .186 .250 .234 .250 .234 G (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (6.4) (5.9) (6.4) (5.9) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .171 (65.2) .083 (39.8) .171 (68.4) .083 (68.1) H .823 .768 .823 .768 .823 .798 .823 .768 .823 .768 .823 .768 .791 .736 .791 .736 (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.0) (18.7) (20.0) (18.7) J Thread K M15 x 1.0-6g 0.100R M18 x 1.0-6g 0.100R M22 x 1.0-6g 0.100R M25 x 1.0-6g 0.100R M28 x 1.0-6g 0.100R M31 x 1.0-6g 0.100R M34 x 1.0-6g 0.100R M37 x 1.0-6g 0.100R .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .162 .146 .162 .146 (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (4.1) (3.7) (4.1) (3.7) NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. See Page B-82 for Panel Cut-Out Dimensions © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-86 E-Mail: [email protected] MIL-DTL-38999 180-060-T7 Wall-Mounted Receptacle, Tapped Holes MIL-DTL-38999 Style Fiber Optic Connector For use with MIL-T-29504/4 & /5 Termini HOW TO ORDER: 180-060 XW T7-17-8 S N Product Series Alternate Key Position per MIL-DTL-38999 A, B, C, D, or E (N = Normal) Basic Number Insert Designator P = Pin S = Socket Finish Symbol (See Table II, Page B-82) Insert Arrangement (See page B-82) Connector Style Shell Size (Table I) 2 x C BSC See Insert Arrangements on Page B-82 1.240 (31.5) Max Master Key H A Thread G Yellow Color Band (Fiber Optic Indicator) B Square J Thread .520 (13.2) Max Fully-Mated Red Indicator Band 4 x L Tapped Holes .005 (0.1) M Blue Color Band Iindicates Rear Release Retention System TABLE I: SHELL SIZE Shell Size Code Shell Size A Thread B 11 .7500-.1P-.3L-TS-2A C 13 .8750-.1P-.3L-TS-2A D 15 1.0000-.1P-.3L-TS-2A E 17 1.1875-.1P-.3L-TS-2A F 19 1.2500-.1P-.3L-TS-2A G 21 1.3750-.1P-.3L-TS-2A H 23 1.5000-.1P-.3L-TS-2A J 25 1.6250-.1P-.3L-TS-2A B SQ 1.043 1.019 1.138 1.114 1.232 1.208 1.323 1.299 1.449 1.425 1.575 1.551 1.701 1.677 1.823 1.799 (26.5) (25.9) (28.9) (28.3) (31.3) (30.7) (33.6) (33.0) (36.8) (36.2) (40.0) (39.4) (43.2) (42.6) (46.3) (45.7) C BSC D BSC .812 (20.6) .719 (18.3) .906 (23.0) .812 (20.6) .969 (24.6) .906 (23.0) 1.062 (27.0) .969 (24.6) 1.156 (29.4) 1.062 (27.0) 1.250 (31.8) 1.156 (29.4) 1.375 (34.9) 1.250 (31.8) 1.500 (38.1) 1.375 (34.9) E .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .136 .120 .162 .146 .162 .146 F (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (3.5) (3.0) (4.1) (3.7) (4.1) (3.7) .202 .186 .202 .186 .202 .186 .202 .186 .202 .186 .202 .186 .250 .234 .250 .234 G (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (5.1) (4.7) (6.4) (5.9) (6.4) (5.9) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .144 (3.7) .083 (2.1) .171 (65.2) .083 (39.8) .171 (68.4) .083 (68.1) H .823 .768 .823 .768 .823 .798 .823 .768 .823 .768 .823 .768 .791 .736 .791 .736 (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.9) (19.5) (20.0) (18.7) (20.0) (18.7) J Thread L M15 x 1.0-6g 0.100R M18 x 1.0-6g 0.100R M22 x 1.0-6g 0.100R M25 x 1.0-6g 0.100R M28 x 1.0-6g 0.100R M31 x 1.0-6g 0.100R M34 x 1.0-6g 0.100R M37 x 1.0-6g 0.100R .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .112-40 UNC-2B .138-32 UNC-2B .138-32 UNC-2B NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. See Page B-82 for Panel Cut-Out Dimensions © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-87 E-Mail: [email protected] MIL-DTL-38999 MIL-T-29504 /4 & /5 Qualified Fiber Optic Termini Performance Data TERMINI SPECIFICATIONS Operating Temperature Range -65oC to +200oC Thermal Cycling -65oC to +150oC Thermal Shock -65oC to +150oC, 5 Cycles Temperature Life +150oC for 1,000 hours Random Vibration 20- 2,000Hz, 42.2 g's Shock (Half Sine) Pulse 40g Peak Load Mechanical Shock MIL-S-901D, Grade A, Type A, Class I Lightweight Mating Durability 500 Cycles, Cleaning after 100 Matings Salt Spray 48 Hours (Terminus only) Cable Retention Force 25 Lbs. Depending on Cable Construction Signal discontinuities measured at 4 microseconds maximum with 0.5dB maximum change in optical transmittance during and after these tests. Test reports and MIL-T-29504 qualification documentation available upon request. © 2004 Glenair, Inc. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-88 E-Mail: [email protected] MIL-DTL-38999 181-001 MIL-T-29504/5 Qualified Size 16 Fiber Optic Socket Terminus for use with MIL-DTL-38999 Type Connectors Protective Cover 1.132 (28.8) Alignment Sleeve .115 (2.9) Dia. .062 (1.6) Dia. 1.025 (26.0) .537 (13.6) A Dia. Protective Cover .069 (1.8) DIA Alignment Sleeve Shrink Tube .50 (12.7) .080 (2.0) Cable Dia. Max TABLE I: FIBER SIZE CORE/CLADDING Assembly Dash No. 181-001-125 181-001-126S 181-001-126 181-001-127 181-001-142 181-001-144 181-001-156 181-001-157 181-001-173 181-001-175 181-001-231 181-001-236 181-001-286 181-001-448 Fiber Size Core/Cladding 9/125 (Single Mode) 9/125 (Single Mode) 50/125 & 62.5/125 50/125 & 62.5/125 100/140 100/140 62.5/125/155 (Polymide) 62.5/125/155 (Polymide) 100/140/172 (Polymide) 100/140/172 (Polymide) 200/230 200/233 200/280 400/440 A Diameter Microns 125.5 126 126 127 142 144 156 157 173 175 231 236 286 448 (M29504/5-XXXX) M29504/5-4046 M29504/5-4049 M29504/5-4050 M29504/5-4088 NOTE: Stainless Steel Alignment Sleeve available by adding "K" to Part Number NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. Material/Finish: Ferrule and Alignment Sleeve: Zerconia Ceramic/ N.A., or Stainless steel/Passivate. Terminus Assembly: Stainless Steel/Passivate. Spacer, Spring and Cover: Stainless Steel/Passivate Shrink Tube: Kynar/N.A. © 2004 Glenair, Inc. TABLE II: ACCESSORIES/TOOLS Part Number 181-001-S 181-001-K 181-001-C 182-001S M81969/14-03 CAGE CODE 06324 Accessories/Tools Ceramic Alignment Sleeve Stainless Steel Alignment Sleeve Protective Cover Terminus Polishing Tool Insertion/Removal Tool Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-89 E-Mail: [email protected] MIL-DTL-38999 181-002 MIL-T-29504/4 Qualified Size 16 Fiber Optic Pin Terminus for use with MIL-DTL-38999 Type Connectors .783 (19.9) .069 (1.8) Dia. .297 (7.5) .062 (1.6) Dia. .266 (6.8) .031 (0.8) .080 (2.0) Cable Dia. Max A Dia. .50 (12.7) Shrink Tube Assembly Dash No. 181-002-125 181-002-126S 181-002-126 181-002-127 181-002-142 181-002-144 181-002-156 181-002-157 181-002-173 181-002-175 181-002-231 181-002-236 181-002-286 181-002-448 TABLE I: FIBER SIZE CORE/CLADDING A Fiber Size Diameter Core/Cladding Microns (M29504/4-XXXX) 9/125 (Singlemode) 9/125 (Singlemode) 50/125 & 62.5/125 50/125 & 62.5/125 100/140 100/140 62.5/125/155 (Polymide) 62.5/125/155 (Polymide) 100/140/172 (Polymide) 100/140/172 (Polymide) 200/230 200/233 200/280 400/440 TABLE II: ACCESSORY TOOLS Part Number 182-001P M81969/14-03 © 2004 Glenair, Inc. Tools Terminus Polishing Tool Insertion/Removal Tool 125.5 126 126 127 142 144 156 157 173 175 231 236 286 448 M29504/4-4040 M29504/4-4043 M29504/4-4044 M29504/4-4087 NOTES: 1. Metric dimensions (mm) are in parentheses and are for reference only. 2. Material/Finish: Ferrule - Zerconia Ceramic/N.A. Terminus Assembly - Stainless Steel/Passivate. Shrink Tube - Kynar/N.A. CAGE CODE 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com B-90 E-Mail: [email protected] Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Glenair: 230-003Z111-35PA 230-003Z113-35SB 230-009Z113-35CN 237-060ZW13-35CN 230-001Z123-55PN 230003Z113-35PA
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