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WORLDWIDE DIE NUMBERING CALLOUT
DIE NUMBER
EXAMPLE:
DRAWING CLASSIFICATION
ACTIVITY CODE
69Z 84 X A W4 FA 116 11 A
69Z
84
X
INTRODUCTION DATE
MULTIPLE PROGRAM INDEX
PRODUCT LINE CODE
1999
FIRST PROGRAM OF THE YEAR
DEW98 WORLDWIDE LUXURY CAR
A
W4
FA
BODY STYLE CODE
STAMPING PART CODE
DIE TYPE CODE
STAMPING DIE (CONSTANT)
DEARBORN STAMPING PLANT
4-DOOR SEDAN 4-LITE
EXTENSION FLOOR PAN SIDE
TOGGLE DRAW D-ACTION
116
11
A
PATTERN/CASTING IDENTIFICATION
DIE NUMBER COMPLETE
69Z 84 X A W4 FA 116 11
PATTERN NUMBER
69Z 84 X A W4 FA 116 11 A
LOWER SHOE SEE WDX12-2M PAGE 4
(16 CHARACTERS)
*(17 MIN. & 18 MAX. CHARACTERS)
NOTE:
* THE PATTERN IDENTIFICATION CODE COULD HAVE ONE OR TWO CHARACTERS CALL-OUT.
FOR EXAMPLE, THE PATTERN IDENTIFICATION CALL-OUT FOR A DIE WITH (3) LOWER
CAM SLIDE UNITS WILL BE J1,J2 AND J3.
DIE NUMBERING OVERVIEW
DIE NUMBER
69Z 84 X A W4 FA 116 11
DIE SET
PROCESS
PROGRAM
69Z 84 X A W4 FA 116
84 X A W4 FA 116
X A W4 FA
PROJECT
X A W4
PART NUMBER
EXAMPLE ILLUSTRATES THE CODING FOR AN EXTENSION FLOOR PAN SIDE DESIGNED BY
REAR WHEEL DRIVE VEHICLE CENTER FOR THE DEW98 CARLINE.
YEAR/DECADE CODE
PRODUCT LINE CODE
VEHICLE CENTER CODE
BODY STYLE CODE
BASIC PART NUMBER
SUFFIX NUMBER
APRIL 1996
X W4 3 FA 11142 A1
X
1999
DEW98 WORLDWIDE LUXURY CAR
REAR WHEEL DRIVE CAR
4 DOOR SEDAN 4-LITE
W4
3
FA
11142
A1
BASIC PART NUMBER
SUFFIX NUMBER
1
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W−DX
VEHICLE OPERATIONS
WORLDWIDE DIE NUMBERING CALLOUT
DRAWING CLASSIFICATION AND ACTIVITY CODE
69Z 84 X A W4 FA 116 11 A
ACTIVITY CODE SEE www.cs.ford/cgi-bin/db2www/mcd9135.report.
DRAWING CLASSIFICATION (69Z STAMPING DIE OR 24Z CHECKING FIXTURES)
FOR ADDITIONAL DRAWING CLASSIFICATION NUMBERS SEE FORD MANUFACTURING DRAFTING
STANDARDS MANUAL.
THE FOLLOWING DRAWINGS WILL BE PART OF THE DIE TOOL CLASSIFICATION CALL-OUT,
(SEE PAGES 6 & 7).
* TRANSFER PRESS RAIL, FINGER DETAILS & IDLE STATION ASSEMBLY DRAWING.
* CROSSBAR ADAPTOR & MISCELLANEOUS ATTACHMENTS ASSEMBLY DRAWING.
ACTY
CODE
LOCATION
STAMPING PLANT NAME
1K
COLOGNE STAMPING PLANT (BIG PARTS)
COLOGNE, NIEHL, GERMANY
1T
COLOGNE STAMPING PLANT (SMALL PARTS)
COLOGNE, NIEHL, GERMANY
2B
GENK STAMPING & BODY PLANT
GENK, BELGIUM
3B
SAARLOUIS STAMPING PLANT
SAARLOUIS, GERMANY
HD
DAGENHAM STAMPING PLANT
DAGENHAM, ENGLAND
HF
HALEWOOD STAMPING & BODY PLANT
LIVERPOOL, ENGLAND
HP
PILOT PLANT AVERLY (NMP)
AVERLY, ENGLAND
JB
CASTLE BROMWICH STAMPING & BODY PLANT
BIRMINGHAM, ENGLAND
MO
GEELONG STAMPING PLANT
GEELONG, AUSTRALIA
R9
BSB STAMPING PLANT
CAMACARI-BA, BRAZIL
RR
SBC STAMPING PLANT
SAO BERNARDO-SP, BRAZIL
V1
VALENCIA STAMPING & SUBASSY PLANT
VALENCIA, SPAIN
ZK
MAHINDRA STAMPING PLANT
MADRAS, INDIA
00
PILOT PLANT DEARBORN (NMP)
MICHIGAN, UNITED STATES
14
PILOT PLANT COLOGNE (NMP)
COLOGNE. GERMANY
16
WAYNE STAMPING PLANT
MICHIGAN, UNITED STATES
24
HERMOSILLO STAMPING PLANT
HERMOSILLO, MEXICO
25
LAMOSA STAMPING PLANT
NUEVO LAREDO, TAMPS. MEXICO
78
AUTO ALLIANCE INT. STAMPING PLANT
MICHIGAN, UNITED STATES
81
BUFFALO STAMPING PLANT
NEW YORK, UNITED STATES
82
CHICAGO HEIGHTS STAMPING PLANT
ILLINOIS, UNITED STATES
83
WALTON HILLS STAMPING PLANT
OHIO, UNITED STATES
84
DEARBORN STAMPING PLANT
MICHIGAN, UNITED STATES
86
DEARBORN FRAME PLANT
MICHIGAN, UNITED STATES
88
MAUMEE STAMPING PLANT
OHIO, UNITED STATES
89
WOODHAVEN STAMPING PLANT
MICHIGAN, UNITED STATES
90
KENTUCKY TRUCK PLANT #2
KENTUCKY, UNITED STATES
THE ACTIVITY CODE IS ASSIGNED TO THE DIE TO IDENTIFY WHICH STAMPING PLANT IT IS
ORIGINALLY DESIGNED FOR. IF THE DIE IS RESOURCED TO A DIFFERENT STAMPING PLANT THE
ACTIVITY CODE DOES NOT CHANGE.
DATE
MAY 2005
DIE DESIGN PROCEDURES
SECTION W−DX1−6M
PAGE 2
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WORLDWIDE DIE NUMBERING CALLOUT
YEAR/DECADE CODE AND PROGRAM IDENTIFICATION
69Z 84 X A W4 FA 116 11 A
MULTIPLE PROGRAM INDEX
PROGRAM YEAR CODES
FOR A COMPLETE LIST OF PROGRAM YEAR CODES SEE
http://sya1.dearborn.ford.com/ford/proj/wersinf/YearDecadeCodes.htm
PROGRAM YEAR CODE:
(ISO & SAE STANDARDS)
ABCDE-
2010
2011
2012
2013
2014
FGHJK-
2015
2016
2017
2018
2019
LMNPR-
2020
2021
2022
2023
2024
STVWX-
1995
1996
1997
1998
1999
Y1234-
2000
2001
2002
2003
2004
56789-
2005
2006
2007
2008
2009
EUROPE ONLY
MULTIPLE PROGRAM INDEX
THE MULTIPLE PROGRAM INDEX IDENTIFIES SEVERAL PROGRAMS OF ONE PRODUCT CAR LINE,
INTRODUCED IN ONE YEAR, IN ALPHA ORDER A, B, C, ETC. THIS INDEX WILL BE TAKEN FROM
THE ISIS-PROGRAM.
HOOD TOP FOR PETROL ENGINE WILL BE INTRODUCED IN JANUARY, HOOD TOP FOR DIESEL ENGINE
(WITH LITTLE DIFFERENCE TO PETROL ENGINE HOOD) WILL BE INTRODUCED IN MARCH OF THE
SAME YEAR. SO, DUE TO THE INTRODUCTION DATE, THE PANELS SHOULD HAVE A LETTER CODING
IN ALPHA ORDER, STARTING WITH (A, B, C, ETC).
APRIL 2001
3
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WORLDWIDE DIE NUMBERING CALLOUT
PRODUCT LINE CODE
69Z 84 X A W4 FA 116 11 A
PRODUCT LINE CODES
FOR A COMPLETE LIST OF PRODUCT LINE CODES SEE
http://sya1.dearborn.ford.com/ford/proj/wersinf/ProductLineCodes.htm
SMALL/MEDIUM CAR VEHICLE CENTER
CONTOUR
ESCORT/FOCUS
KA / B257
FIESTA / B256
MONDEO
MYSTIQUE
TRACER
COURIER J97
C214
COUGAR
VX62 FWD MPV/V-191
MAZDA J37G
B226
C195
PUMA / SE161
S2
S4
S5
S6
S7
S9
M1
M3
M5
W2
M2
M7
N1
N2
N3
LARGE/LUXURY VEHICLE CENTER
TAURUS
WINDSTAR
CONTINENTAL-FWD
SABLE
VILLAGER
ASTON MARTIN
FALCON
MUSTANG
SCORPIO
FAIRLANE
LTD
JAGUAR X200
TOWN CAR
GRAND MARQUIS
LINCOLN LS
T-BIRD RWD
CROWN VIC
JAGUAR X100
JAGUAR X300 / X350
JAGUAR X400
4
F1
F2
F3
F4
F5
R1
R2
R3
R4
R5
R6
R8
W1
W3
W4
W6
W7
W8
W9
X4
TRUCK VEHICLE CENTER
EXCURSION
EXPEDITION
EXPLORER
LIGHT TRUCK
(F150 THRU F250)
MAVERICK 4X4
MOUNTAINEER
RANGER
NAVIGATOR
SUV
TRANSIT
ECONOLINE
MEDIUM TRUCK
(F250 OVER 8500 GVW
THRU F900, AND
B-SERIES)
HEAVY TRUCK
(L-SERIES AND
CARGO-CF SERIES)
-L1
L2
L3
L4
-L5
L7
L8
C1
C2
C3
C4
OTHER PRODUCT LINE CODES
POWER PRODUCTS
MOTORCRAFT BRAND
OUTSIDE SALES
VEHICLES IMPORTED
FROM FOE OR PARTS
DESIGNED BY USA FOR
FOE VEHICLES
ADVANCED TECHNOLOGY
U1
U2
U3
U4
U5
SEPT. 2001
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WORLDWIDE DIE NUMBERING CALLOUT
BODY TYPE AND STAMPING PART CODE
69Z 84 X A W4 FA 116 11 A
STAMPING PART CODE
BODY STYLE CODE:
FOR A COMPLETE LIST OF BODY STYLE CODES SEE
http://sya1.dearborn.ford.com/ford/proj/wersinf/PICK MODLE CODES
BODY STYLE CODE:
PASSENGER CARS
BA
BD
BF
BH
BJ
BL
=
=
=
=
=
=
2-DOOR
2-DOOR
2 DOOR
2-DOOR
2-DOOR
2-DOOR
SEDAN-4 LITE
VAN
WAGON
CONVERTIBLE
COUPE-4 LITE
VAN-EV SHELL
DA
DB
DC
DD
=
=
=
=
3-DOOR
3-DOOR
3-DOOR
3-DOOR
SEDAN-4 LITE
COUPE-4 LITE
SEDAN-6 LITE
PANEL VAN
FA
FC
FF
FL
=
=
=
=
4-DOOR
4-DOOR
4-DOOR
4-DOOR
SEDAN-4 LITE
SEDAN-6 LITE
WAGON
STRETCH-6 LITE
HA
HC
HM
UA
=
=
=
=
5-DOOR
5-DOOR
5-DOOR
5-DOOR
SEDAN-4 LITE
SEDAN-6 LITE
MAV-6 LITE
UAV
LIGHT/HEAVY TRUCK
BB
BC
BD
BE
BF
BG
BH
=
=
=
=
=
=
=
SINGLE CAB
CA
DOUBLE CAB
CD
SUPER SINGLE CAB
CE
DOUBLE CAB-N2
DOUBLE CAB-N1
CF
TRACTOR CAB
SUPER SINGLE 4-DOOR CAB
= STRIPPED CHASSIS
= CUTAWAY
= COMMERICAL STRIPPED
CHASSIS
= RECEREATIONAL STRIPPED
CHASSIS
DA = CHASSIS WINDSHIELD
KA
KB
KC
KD
KE
KF
KG
=
=
=
=
=
=
BUS-M2
BUS-M1
CREW BUS
KOMBI-M1
KOMBI-M2
KOMBI-N1
KOMBI VAN-M1
VA
VB
VC
VD
VG
VH
= REGULAR CARGO VAN
= EXTENDED CARGO VAN
= REGULAR VAN
= EXTENDED VAN
= REGULAR WINDOW VAN
EXTENDED WINDOW VAN
WA
WB
WC
WD
=
=
=
=
REGULAR WAGON
EXTENDED WAGON
2-DOOR WAGON
4-DOOR WAGON
1L
1M
1S
2L
2M
2S
=
=
=
=
=
=
LONG WHEEL BASE
MEDIUM WHEEL BASE
SHORT WHEEL BASE
LONG WHEEL BASE HIGH ROOF
MEDIUM WHEEL BASE HIGH ROOF
SHORT WHEEL BASE HIGH ROOF
STAMPING PART CODE
STAMPING PART CODE NUMBER CAN BE FOUND IN THE ADVANCED PROCESS RUNNING ESTIMATING SYSTEM
(APRES) OR CAD/CAM PROGRAM, UNDER STAMPING PROCESSING APPLICATION. PICK PROCESS SHEET
THEN DIE NUMBER FROM THE MENU.
PRODUCTION PART NUMBER
S S9 1 27846 AA
27846
27847
278A98
SUFFIX NUMBER
BASIC PART NUMBER
DESIGN RESPONSIBILITY CODE
PRODUCT LINE CODE
YEAR/DECADE CODE
APRIL 2001
AA
AA
AA
584 PANEL BODY SIDE RH
585 PANEL BODY SIDE LH
586 PANEL BODY SIDE FRONT RH
STAMPING PART CODE
SINGLE OR DUAL SUFFIX
BASIC PART NUMBER
5
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W−DX
VEHICLE OPERATIONS
29
STRETCH DRAW SINGLE ACTION
30
DOUBLE PAD STRETCH DRAW SINGLE ACTION
31
STRETCH DRAW REPLACEMENT DIE
32
1ST FORM
33
2ND FORM
34
1ST RESTRIKE
35
2ND RESTRIKE
36
FLATTENING DIE (HEM FLANGE)
37
RAM BALANCE UNIT (FOLLOW ON DIE)
38
PROGRESSIVE DIE
39
PRE-CLINCH (FORM HEM FLANGE)
40-42
MULTISTATION DIE
43-52
AUTOMATIC DIE
53
PARENT SHOES
54
TRANSFER DIE
55
TRANSFER RAIL WITH CLAMPING ARM FOR AUTOMATIC TRANSFER DIE
60
STAMPING CHECKING FIXTURE SEE DRAWING CLASSIFICATION PAGE 2.
65
CUTTING FIXTURE SEE DRAWING CLASSIFICATION PAGE 2.
69-74
PROFILE ROLLING-SETS
80-84
IDLE STATIONS (FOR EUROPE ONLY)
85
1ST DIRECT FLANGE
(MORE THAN ONE DIE RUN UNDER A SINGLE RAM
AND MANUALLY LOAD & UNLOAD)
(MORE THAN ONE DIE RUN UNDER A SINGLE RAM
AND AUTOMATIC LOAD & UNLOAD)
86
2ND DIRECT FLANGE
87
1ST CAM FLANGE (AERIAL OR BASE MOUNT)
89
2ND CAM FLANGE (AERIAL OR BASE MOUNT)
90
3RD CAM FLANGE (AERIAL OR BASE MOUNT)
91-93
BOLSTER PLATE
94
TRANSFER PRESS RAILS, FINGER DETAILS AND IDLE STATIONS (ASSEMBLY DRAWING)
NOTE: IDLE STATION CODES FOR TRI-AXIS PRESSES USED IN EUROPE AND FLATROCK
SEE WDX9-2M PAGE 21.
95
CROSSBAR, IDLE STATIONS AND EFFECTOR AND IDLE TEMPLATES (ASSEMBLY DRAWING)
97-98
BLANK LOADER
99
USE FOR NORTH AMERICA CARRY-OVER DIES.
DATE
(FOR NORTH AMERICA)
DIE DESIGN PROCEDURES
SECTION W−DX1−6M
PAGE