Investigation of Hold Time Calculation Methodologies for Total Flooding Clean Extinguishing Agents Todd M. Hetrick, Paul E. Rivers PE 3M Fire Protection St. Paul, MN 55144-1000 USA phone: 651-737-5463, fax: 651-732-8005, e-mail: [email protected] phone: 651-733-0029, fax: 651-732-8005, e-mail: [email protected] Abstract Total flooding fire suppression systems are designed and installed in accordance with widely published standards. Annex C of NFPA 2001 and Annex E of ISO 14520 are the principal guides to verify an enclosure’s integrity. The objective of the test procedures contained therein is to obtain a measure of the equivalent leakage area, which, when coupled with ‘worst case’ assumptions, may be used to determine the expected minimum hold time. Previous studies have shown that the established calculation methods result in hold times that vary appreciably from that predicted using either standard. This paper evaluates existing hold time calculation methodologies in comparison to newly generated bodies of both full and small-scale test data. Testing included commercially available agents selected to span a wide range of properties including HFC-227ea, HFC-125, FK-5-1-12, and IG-541. All other system variables were maintained at nearly constant conditions with the exception of the enclosure’s equivalent leakage area, which is not always assumed to have equal distribution between upper and lower leaks. Introduction Total flooding fire suppression involves the discharge of a clean extinguishing agent that is typically required to provide protection within the design envelope for a minimum ten minute period. The ‘Fan Integrity Test’ encompasses the test method and leakage modeling used to evaluate the total flooding system design against the ‘hold time’ or ‘retention time’ requirement. The hold time may be specified as the period of time required for the clean agent concentration to drop to a specified threshold (usually 80% of the initial discharge concentration) at a specified height in the enclosure (often chosen as the point of highest combustibles or at 75% of the maximum enclosure height) [1]. The Authority Having Jurisdiction (AHJ) may set the hold time requirement as necessary accounting for both the cooling of potential ignition hazards and emergency response. This report documents recent full scale research completed under the auspices of the NFPA 2001 Technical Committee on Gaseous Fire Extinguishing Systems. The second of two research goals is addressed in this paper; to validate industry-standard hold time prediction models as they apply to a variety of clean extinguishing agents. A 103 cubic meter experimental enclosure was used to observe leakage flows through enclosure boundaries. The upper and lower leakage areas were varied to determine their effect on the hold times for FK-5-1-12, HFC-125, HFC-227ea and IG-541. Previous studies evaluating the observed agent leakage after discharge have shown that model predictions are often very inaccurate; resulting in both overly conservative and optimistic hold time approximations [2, 3, 4]. NFPA 2001 Annex C and ISO 14520.1 Annex E contain enclosure integrity design standards, which have been chosen for comparative analysis in this paper due to the prevalent adoption and use around the world. Changes to the 2004 version of NFPA 2001 are currently slated for release later in 2007. The analysis included herein utilizes the 2004 version because modifications to the standard nominally result in the same hold time predictions provided by the 2006 ISO design standard. Background & Theoretical Considerations Following the discharge of a total flooding fire suppression system, a relatively uniform mixture of clean agent and air will remain inside the design envelope. In comparison to that of atmospheric air, the agent and air mixture density, especially for halocarbons, will be greater inside the enclosure than that of the air surrounding it. This density disparity will exert a positive hydrostatic pressure on the lower enclosure boundaries, forcing the agent-air mixture through any available leakages. This leakage will create a negative interior-toexterior pressure differential at upper enclosure boundaries. Because the enclosure is a fixed volume, an equal balance of outside air will necessarily flow into the enclosure’s upper boundaries as agent leaks out lower boundaries. Based upon the hydrostatic pressure profile inside the enclosure relative to that surrounding it the gas flow through leakages may be modeled according to well-established theory on orifice flow. For all available hold time prediction models this aspect of the model remains nominally the same. Because the hold time is evaluated as an agent concentration threshold at a specified height the distribution of agent as a function of enclosure height must be assumed in order to relate the total quantity of agent remaining to an elevation inside the enclosure. Generally, three hold time models are available within NFPA 2001 and ISO 14520. These differ from one another depending upon the assumption of agent concentration distribution assumed in each. Schematics of the resulting hydrostatic pressure profile for the sharp interface, wide interface, and continuously-mixed agent distribution model assumptions are shown in Figures 1, 2 and 3, respectively. In each, the assumed hydrostatic pressure profile is shown where the neutral plane, Hnp, denotes that elevation where inside and outside pressures are equal. The first two models employ a stratified agent distribution assumption. The sharp interface model assumes that as the column of agent-air mixture leaks out enclosure boundaries, a sharp interface forms between inflowing fresh air and the agent-air mixture. The wide interface model assumes that incoming air mixes with the upper edge of the column of agent-air mixture; resulting in a linear decay from full concentration at the interface height, Hi, to a 0% concentration at the enclosure’s maximum height, H0. The continuously mixing model assumes that the enclosure’s volume is homogeneous throughout the hold time; resulting in infinitely fast mixing between inlet fresh air and the resident agent-air mixture. ⎛ H + Hi ⎞ ΔP = ( ρ mix − ρ air ) g ⎜ 0 − H np ⎟ 2 ⎝ ⎠ c=0 ΔP = ( ρ mix − ρ air ) g (H i − H np ) c=0 Q i (t ) . ρ (H ) = ρ air + K Q i (t ) . ρ = ρ air ⎛ H − Hi ⎝ H 0 − Hi (ρ mix − ρ air )⎜⎜ c = ci ⎞ ⎟⎟ ⎠ H i (t ) H0 c = ci H0 ρ = ρ mix H i (t ) ρ = ρ mix H np (t ) H np (t ) Q o (t ) . Q o (t ) . ΔP = ( ρ mix − ρ air ) gH np ΔP = ( ρ mix − ρ air ) gH np Figure 1: Sharp Descending Interface Hydrostatic Pressure Profile Schematic Figure 2: Wide Descending Interface Hydrostatic Pressure Profile Schematic ΔP = ( ρ mix − ρ air ) g (H 0 − H np ) Q i (t ) . H0 ρ mix = ρ CEA (c(t )) + K K ρ air (1 − c(t )) c(t ) H np (t ) Q o (t ) . ΔP = ( ρ mix − ρ air ) gH np Figure 3: Continuous Mixing Hydrostatic Pressure Profile Schematic The continuous mixing model and sharp descending interface model are described elsewhere [1, 2, 5, 6]. ISO 14520 replaced the sharp interface model in the 2006 publication with the wide descending interface model, which is detailed in references 4 and 5. The new edition of NFPA 2001 will include this modification as well. The sharp descending interface model has been derived in a dimensionless form in references 3 and 7. It is found that the rate of interface descent is governed by four parameters; the height between inlet and outlet leakage paths, H 0, the ratio between the enclosure floor area and the outlet leakage area, A c C o A o, the ratio between inlet and outlet leakage areas, A , and the ratio between the agent-air mixture density relative to the density of ambient air, ρ . The final dimensionless form presented in the following will be used for comparison of tests involving differing agent densities and leakage configurations. h(t ) ⎡ k 2 (t − t 0 )⎤ = 1− ⎥ τ H 0 ⎢⎣ ⎦ 2 (1) 1 Where: ⎡ ⎛ 1 ⎞ ⎤2 ⎜1 − ⎟ ⎥ ⎢ ⎜ ⎟ ⎛C A ⎛ A ⎞⎛ H ⎞ τ = ⎜⎜ c ⎟⎟⎜⎜ 0 ⎟⎟ ; k = ⎢ ⎝ ρ ⎠ ⎥ ; A = ⎜⎜ o o 2 ⎢ ⎛ ⎝ C i Ai ⎝ C o Ao ⎠⎝ g ⎠ 1 2 ⎞⎥ ⎢ 2⎜1 + A ⎟ ⎥ ⎜ ⎟⎥ ⎠⎦ ⎣⎢ ⎝ ρ 1 2 ⎞; ρ ⎟⎟ ρ = mix ρ air ⎠ Each model makes the simplifying assumption that leakage areas exist in two locations only; at the extremes of enclosure height, upper and lower. The distribution of leakage area between upper and lower locations may be referred to as the lower leakage fraction (LLF) and quantified as Equation 2. ALL and AUL denote leakage areas for lower and upper leakages, respectively. F= ALL ALL + AUL (2) The combination of the LLF with an evaluation of the total enclosure leakage area includes all that is necessary to define the leakage configuration in the hold time model. These two model input variables may be used to quantify the total amount of clean agent in the enclosure envelope as a function of time. When coupled with an assumption of the agent distribution profile (as a function of height) the hold time may be evaluated as the time at which a specified agent concentration exists at a designated height. One method of evaluating the total amount of open leakage in enclosure boundaries is to perform a fan integrity test. The test procedure consists of a calibrated fan that infuses or removes air from the enclosure at a known flow rate. The corresponding increase or decrease in enclosure pressure relative to atmospheric is then measured for a series of fan flow rates. The pairs of values are used in a regression to fit Equation 3; and thus, to find the unknown values of the total leakage area, AT, and the flow exponent, n. In the absence of multipoint testing such as that prescribed by the 2004 publication of NFPA 2001 the total leakage area may be found by setting the flow exponent equal to 0.5 and performing the fan integrity test at a single flow rate. A value of 0.5 indicates turbulent flow and a value of 1.0 would indicate laminar flow [1]. When solved for, the flow exponent, n, represents a leakage area-weighted average value, which approximately describes the total enclosure leakage flow. ⎛ 2ΔP ⎞ ⎟⎟ Q = C ⎜⎜ ⎝ ρ ⎠ n (3) Q is the fan flow rate, ∆P is the pressure differential from atmospheric, ρ is the density of air and n is the flow exponent [8]. The constant C is equal to ATKdKU where Kd is an orifice discharge coefficient, AT is the total leakage area, and KU is a constant based on the value of the flow exponent, n, and the units being used [3]. Typically, a value of 0.61 is used for Kd which represents the ratio of the actual flow to the theoretical maximum flow through a sharp-edged circular orifice. T Determination of the LLF is not a straight-forward task. Nonetheless, the selection of a value for this model input variable requires prudence, as the output hold time is highly sensitive to it. A variety of methods to ascertain this value are available including estimation, manual inspection of enclosure leak locations, fan integrity testing with upper or lower leakages temporarily sealed and fan integrity testing with either an above-ceiling or underfloor pressure neutralization technique. In the present study the hydrostatic pressure profile was recorded at a series of heights inside the test enclosure. These measurements may be correlated using the derivation that follows to observe the effective LLF throughout the hold time. Gas flow through enclosure leakage pathways is described by Equation 3. Upon rearrangement, this may be solved for the leakage cross sectional area as shown in Equation 4. Assuming that upper and lower leakages are not equally sized, this equation may be used to describe each leakage area individually, which is then substituted into the LLF, Equation 2. If it is assumed that the volumetric flow of gas through upper leakages is balanced by that flowing through lower leaks (QLL = QUL) and the coefficients of discharge and unit correction constants at each are assumed to be equal then Equation 2 may be modified to result in Equation 5. Correlated empirical values of the LLF are plotted against time in the Experimental Results section. AT = F= ⎛ ρ LL ⎜⎜ ⎝ 2ΔPLL Q LL K d KU QLL K d KU ⎛ ρ LL ⎜⎜ ⎝ 2ΔPLL n ⎞ ⎟⎟ ⎠ ⎞ QUL ⎟⎟ + K d KU ⎠ Q K d KU n ⎛ ρ UL ⎜⎜ ⎝ 2ΔPUL ⎞ ⎟⎟ ⎠ n ⇒ ⎛ ρ ⎞ ⎜ ⎟ ⎝ 2ΔP ⎠ n ⎛ ρ LL ⎜⎜ ⎝ ΔPLL ⎛ ρ LL ⎜⎜ ⎝ ΔPLL n (4) ⎞ ⎟⎟ ⎠ n ⎛ ρ ⎞ ⎟⎟ + ⎜⎜ UL ⎠ ⎝ ΔPUL ⎞ ⎟⎟ ⎠ n ⇒ (5) 1 ⎛ ρ ΔP 1 + ⎜⎜ UL LL ⎝ ρ LL ΔPUL ⎞ ⎟⎟ ⎠ n Experimental Apparatus & Instrumentation All testing reported herein was conducted at the Fike Corporation test facility in Blue Springs, Missouri, USA, in the same enclosure with no significant modifications made between test sessions. A schematic of the experimental enclosure is found in Figure 4 (following page). Internal dimensions are 4.60 m. (15’-1”) square footprint by 4.88 m. (16’) in height equaling 103 m3 (3640 ft3) in volume. Construction consists of 5.1 cm. by 20.3 cm. (2”x8”) wood studs on 40.6 cm. (16”) centers with two interior layers of 15.9 mm. (5/8”) plywood and one layer of fiberglass sheeting as an interior finish. Intentional leakage area was supplied in two forms; (1) 84 one inch diameter holes drilled about the upper and lower enclosure boundaries and (2) a ceiling vent for discharge pressure venting of inert agents 1 . All drill holes are offset from lower and upper boundaries by 30.5 cm. (1’) and equally distributed across each wall facing such that a nominal 10 upper and 10 lower holes exist per wall. A floor drain is located in the room’s center that was closed by means of an existing ball valve. For each clean agent tested, a series of controlled leakage area configurations were simulated by plugging and/or unplugging drill holes. Dense rubber stoppers were used to plug holes from the inside where they made a reliable seal with the fiberglass sheeting. Each specified leakage configuration was accomplished in such a way as to produce a symmetrical leakage pattern. For example, an experiment with 16 open drill holes would be accomplished by opening a single hole at 1/3 and 2/3 of the wall width on each wall, upper and lower. 1 Experiments 2, 3 and 4 from the IG-541 test set involve relatively ‘tight’ leakage configurations. For these tests only, there was concern over the potential for over pressurization. Tests 2 & 3 left the ceiling vent open throughout the discharge and retention time. In Test 4 the ceiling vent was closed within a few seconds after the clean agent discharge ended. For all other tests this vent remained sealed closed. 1’ 5’-8” Dwyer Magnehelic® Indicating Pressure Transducers 16’ Retrotec DM-2 Pressure Transducers 6’-3” 5’-8” 15 1’ ” ’-1 15’-1” Figure 4: Schematic of the Test Enclosure The test facility in which the experimental chamber is located has a footprint greater than five times that of the discharge enclosure. This helps ensure that the exiting flow of clean agent vapor will not pool and serve to equalize or diminish the column pressure driving flow out lower leakages. Additionally, the surrounding enclosure minimized pressure gradients produced by external wind flow affecting the test chamber. Ambient pressure probes do reflect the brief openings of facility doors throughout the hold time, but do not persist long enough to significantly affect clean agent retention times. No HVAC ducting traverses through the test chamber; eliminating the potential for bias pressures. A controlled introduction of bias pressure is not investigated in this study. Environmental variables were otherwise uncontrollable. All testing was completed within August and September, 2006. Ambient temperatures and pressures did not vary drastically, as this period of time is fairly temperate where Fike’s facility is located. The one variable of concern however was the relative humidity. Peak pressures during halocarbon clean agent discharges have been shown to have a strong inverse relationship with the ambient relative humidity levels. Typical electronic control rooms are maintained at approximately 55% RH [9]. For all halocarbon testing completed the enclosure was purged with dry compressed air until the relative humidity level dropped to less than 40%. Clean agent system cylinders, valves assemblies, pipe networks, discharge nozzles and other design parameters were provided by each system manufacturer. The manufacturers also specified the discharge volume concentrations and cylinder pressures used in testing. For each clean agent, the selected discharge concentrations represent the agents’ listed Class A design concentrations 2 . Table 1: Gas Sampling Probe Locations Sampling Probe Elevation Percent of Encl. Maximum Height Positive Pressure Vent (14” x 36”) Clean Extinguishing Agent Tested HFC-227ea FK-5-1-12 IG-5-4-1 HFC-125 70.0% 41.1% 41.1% 40.0% 75.0% 50.5% 50.5% 50.0% 80.0% 50.5% 59.9% 60.0% 53.6% 77.6% 65.0% 59.9% 87.0% 70.0% 63.0% 75.0% 70.3% 80.0% 77.6% 85.0% 77.6% 81.8% 87.0% 87.0% Measured quantities include nozzle and ambient pressures, gas species vapor concentrations, and enclosure air Nozzle pressures are temperatures 3 . retained as a means to ensure proper agent delivery and to diagnose potential problems in system design. Ambient pressures are recorded to document (1) the peak pressure pulses generated during agent discharge and (2) the hydrostatic pressure profile 2 3 Reference Table 2 for a listing of critical test configuration parameters. Nozzle pressures, Dwyer Magnehelic® ambient pressure transducers, and enclosure ambient temperature measurements typically recorded for a 60 second duration during agent discharge. Retrotec DM2 ambient pressure transducers were used only for the HFC-125 test series. throughout the hold time. Inert gas vapor concentrations are correlated indirectly from measurements of enclosure oxygen content. Halocarbon agent vapor concentrations are observed by means of a gaseous thermal conductivity measurement technique. Enclosure air temperature measurements may be used to further analyze the applicability of neglecting this variable in hold time predictions (as prescribed by NFPA 2001 and ISO 14520 design standards). Gas sampling probes were terminated at various elevations in the enclosure; bracketing the range of potential protected heights. Table 1 lists the nondimensional elevations of the sampling probes used in each experimental test set. All probes sampled air from a vertical axis offset 61 cm. (2’) to the north of the central enclosure axis. Experimental Results Enclosure Ambient Pressure (Pa) 1000 In the experimental phase, agent concentrations and differential pressures were the primary measurements. Two 500 varieties of differential pressure transducers were employed. Figure 5 displays the 0 composite output from a pair of Dwyer Series 605 Magnehelic® transducers that was HFC-227ea (20 Open 1" Dia. Holes) -500 obtained during the period of agent FK-5-1-12 (16 Open 1" Dia. Holes) IG-541 (84 Open 1" Dia. Holes) discharge 4 . Data traces are selected from HFC-125 (16 Open 1" Dia. Holes) -1000 tests with total controlled leakage areas as 0 10 20 30 40 50 60 Time (s) similar as possible with exception of the IG541 data trace, which required an over- Figure 5: Ambient Pressure During Discharge pressure relief vent for leakage scenarios tighter than that shown. The Dwyer pressure transducers’ output did not indicate the presence of an elevated hydrostatic pressure following the clean agent discharge. For this and other reasons, multiple Retrotec DM-2 Series digital pressure gauges were obtained. Although used only throughout the HFC-125 test series, these instruments obtained high precision measurements at very low differential pressures. Figure 6 provides an example of the raw data output acquired throughout the experimental hold time. These data were correlated by use of equation 4 to experimentally determine the effective lower leakage fraction, F. This proves to be a powerful tool in investigating the test enclosure’s time-varying leakage condition. Figure 7 exhibits the results of this correlation 5 . Because this study seeks to analyze the applicability of the theoretical hold time predictions as directly as possible, it is necessary to experiment in a test enclosure that represents the theoretical assumptions as exactly as possible. To this end, it should be noted that the test enclosure, like all enclosures, has uncontrollable leakages distributed randomly about the enclosure boundaries and not only at the polar extremes of the experimental envelope’s elevation. Thus, although the controlled leakage split may be equally balanced between the 4 5 The data traces are a composite of a 2500 Pa. positive pressure and a 1500 Pa. negative pressure transducer. Figures 6, 7 and 8 are each based upon the data acquired in HFC-125 Test #3 (8/8 open upper/lower holes). upper and the lower, the uncontrolled leakage may upset this balance and render the hold time prediction input data slightly invalid. Table 2 shows the quantitative analysis used to experimentally determine the uncontrolled leakage split. 20 1 Pressure (Pa) 15 DPT @ 1' Above Floor DPT @ 5-2/3' Above Floor DPT @ 11-1/3' Above Floor DPT @ 15' Above Floor Correlated Lower Leakage Fraction (%) Retrotec Retrotec Retrotec Retrotec 10 5 0 -5 0 1000 2000 3000 4000 5000 Time (s) 6000 7000 Figure 6: Hydrostatic Pressure Profile Throughout Clean Agent Hold Time 8000 Direct Correlation of Measured Values Equally-Weighted Moving Average 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 1000 2000 3000 4000 5000 Time (s) 6000 7000 8000 Figure 7: Correlated Effective Lower Leakage Fraction Throughout Clean Agent Hold Time Table 2: Empirically-Based Correlation of the Background Lower Leakage Fraction HFC-125 Test # 1 2 3 4 5 Correlated LLF - Empirical Average Steady State Period LLF Begins Ends 1000 1600 0.518 1000 2000 0.506 1000 3000 0.504 1000 3000 0.491 1000 3000 0.311 Background ELA 59.8 59.8 59.8 59.8 59.8 Calculated LLF - Theoretical Open 1" Dia. Holes Controlled Leakage Upper Lower Upper Lower 41 41 207.8 207.8 16 16 81.1 81.1 8 8 40.5 40.5 4 4 20.3 20.3 24 8 121.6 40.5 LLF (LLFBG = 0.5) 0.500 0.500 0.500 0.500 0.317 Correlated LLFBG 0.640 0.524 0.508 0.484 0.477 Interestingly, the correlated background lower leakage fraction generally decreases in magnitude as the total amount of enclosure leakage is lessened. An average of the last column equals 0.526. Due to a lack of more complete information, this value is assumed to be correct and is used where necessary in performing hold time prediction calculations. Agent concentration measurements were made with a variety of instruments. For each, an exhaustive effort was made to ensure that the recorded values were interpreted, filtered and scaled into engineering units according to that prescribed by well-established measurement theory 6 . An example of the finalized agent concentration data sets is provided in Figure 8. Measurement uncertainty is likely less than ±5% of full scale, however, an investigation of measurement error bounds and propagated uncertainty in the calculated quantities is yet to be completed. As a first investigation into this data set it is necessary to ascertain the agent distribution profile within the enclosure. Again, three hold time models are available within NFPA 2001 and ISO 14520; the sharp descending interface, wide descending interface and continuously mixing model. As previously discussed, the primary difference between these is the assumption of agent distribution within the design envelope. Figure 9 demonstrates this idealized assumption as employed in the hold time models. 6 Calibration of gas sampling instrumentation was not available. A relative measurement technique was implemented in scaling of all agent concentration data. Recorded values were scaled into engineering units based on a Zero value (a 30 second average of sampled fresh air before discharge) and a Full-Scale value (an average of ≥ 90 seconds of data acquired after agent discharge had ended and readings had stabilized). instantaneous snapshots in time, which progresses with increasing luminosity. In reality, it appears that the clean agent vapor takes on a highly-stratified form; thus, invalidating the applicability of the continuous mixing model for hold time predictions. Note that this model may prove to be the only acceptable prediction method when mechanical mixing is provided throughout the hold time. Comparatively, it can be concluded that the interface width shares an inverse relationship with the agent-air mixture density. It seems that the observed agent distribution profile lies somewhere between the sharp and wide interface assumption. By direct comparison with the empirical results shown in Figure 10, the effective agent distribution profile may be observed. In each figure, the data traces represent 85.0% 75.0% 70.0% 65.0% 60.0% 50.0% 40.0% 8 Agent Volume Concentration (%) 7 6 of Max. of Max. of Max. of Max. of Max. of Max. of Max. Ht. Ht. Ht. Ht. Ht. Ht. Ht. (Perco1Ch2) (Perco2Ch2) (Perco2Ch3) (Tuure2Ch2) (Tuure2Ch3) (TrPtCh2) (TrPtCh3) 5 4 3 2 1 0 0 1000 2000 3000 4000 Time (s) 5000 6000 7000 8000 Fraction of Enclosure Maximum Height (%) Figure 8: Example of Agent Concentration Data Sharp Interface Model Assumption Continuous Mixing Model A ss umption Wide Interface Model Assumption 1 0 0.5 1 0 Fraction of Initial Discharge Concentration Remaining (%) 0.5 1 0.8 0.6 0.4 0.2 0 0 0.5 1 Percent of Enclosure Maximum Height (%) Figure 9: Idealized Agent Concentration Distribution Profiles Assumptions HFC-227ea FK-5-1-12 IG-541 HFC-125 100 80 60 40 Observed at Observed at Observed at Observed at 20 0 0 50 500 s. 910 s. 1320 s. 1730 s. Observed at Observed at Observed at Observed at 100 0 50 500 s. 910 s. 1320 s. 1730 s. 100 0 Observed at Observed at Observed at Observed at 50 500 s. 910 s. 1320 s. 1730 s. 100 0 Observed at Observed at Observed at Observed at 50 500 s. 910 s. 1320 s. 1730 s. 100 Percent of the Initial Discharge Concentration Remaining in the Enclosure (%) Figure 10: Examples of the Observed Agent Concentration Distribution Profiles for all Tested Agents Comparison between tests involving various total amounts of leakage, lower leakage fractions, and clean extinguishing agents (different agent-air mixture densities) may be realized through the use of nondimensional analysis. Previously, the sharp descending interface model’s dimensionless form was presented in Equation 1. Figures 11 through 14 show the experimentally observed interface height, h(t)/H0, as a function of the dimensionless time, k2(t-t0)/τ, when evaluated at a 20% reduction from the initial discharge concentration. Reference Table 3 for a listing of test configuration parameters including the predicted and measured hold times. The values represent the time when 80% of the initial discharge concentration is remaining at 75% of the maximum enclosure height. 1 1 Theory Test ID #1 Test ID #2 Test ID #3 Test ID #5 0.9 0.8 0.7 0.8 0.7 0.6 h(t)/H0 h(t)/H0 0.6 0.5 0.4 0.4 0.3 0.2 0.2 0.1 0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 k 2(t-t0)/τ 0.7 0.8 0.9 0 1 Figure 11: Dimensionless HFC-227ea Observed Descending Interface Compared to Theory 0.1 0.2 0.3 0.4 0.5 0.6 k 2(t-t0)/τ 0.7 0.8 0.9 1 1 Theory Test ID #11 Test ID #12 Test ID #13 Test ID #14 Test ID #15 0.7 0.6 0.8 0.7 0.6 0.5 0.4 0.5 0.4 0.3 0.3 0.2 0.2 0.1 0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 k 2(t-t0)/τ 0.7 0.8 0.9 Figure 13: Dimensionless IG-541 Observed Descending Interface Compared to Theory Theory Test ID #16 Test ID #17 Test ID #18 Test ID #19 Test ID #20 0.9 h(t)/H0 0.8 0 0 Figure 12: Dimensionless FK-5-1-12 Observed Descending Interface Compared to Theory 1 0.9 h(t)/H0 0.5 0.3 0 Theory Test ID #6 Test ID #7 Test ID #8 Test ID #9 Test ID #10 0.9 1 0 0 0.1 0.2 0.3 0.4 0.5 0.6 k 2(t-t0)/τ 0.7 0.8 0.9 1 Figure 14: Dimensionless HFC-125 Observed Descending Interface Compared to Theory Figures 11 and 13 exhibit a fairly poor relationship between the predicted sharp interface descent and that observed in the experimental phase. The HFC-227ea test set was executed nearly a full year prior to the other completed tests by a different research team using different instrumentation. Further, insufficient fan integrity test data was supplied for these tests and all the necessary parameters were retroactively calculated based on the number of upper and lower holes provided. It is likely that the enclosure’s integrity has changed over this time period, calling into question the assumed leakage configuration, or that the data provided for analysis was misrepresentative of actual test conditions. The IG-541 data indicates that the agent generally drains more readily from the design envelope than the sharp interface model predicts. In part, this could be due to the vapor density of IG-541 being so close to that of ambient air. A large amount of back diffusion is observed (see Figure 10 at 1320 seconds), which may have invalidated the sharp interface assumption. Figures 12 and 14 show an excellent accuracy in the theory’s predicted interface descent compared to the empirical results. A significant amount of data spread is clearly evident although it seems well centered about the theoretical prediction. Generally, the accuracy of the predicted interface decreases as the interface descends further towards the floor. Table 3: Critical Test Configuration Parameters Test Run Number: Test Date: Number of Open Upper Holes (-): Number of Open Lower Holes (-): Additional Open Leakages: Total Measured ELA (cm2): Discharge Concentration (Vol. %): Est. Hold Time at 75% of Ht. (min): Act. Hold Time at 75% of Ht. (min): Empirical Error Relative to Est. (%): Test Run Number: Test Date: Number of Open Upper Holes (-): Number of Open Lower Holes (-): Additional Open Leakages: Total Measured ELA (cm2): Discharge Concentration (Vol. %): Est. Hold Time at 75% of Ht. (min): Act. Hold Time at 75% of Ht. (min): Empirical Error Relative to Est. (%): 0 0 64.0 - 1 10/21/05 27 27 N/A 410.4 7.0 9.4 11.0 16.8% 0 0 11 8/30/06 41 43 - N/A 43.6 - 575.0 34.2 15.3 14.2 -7.7% HFC-227ea 3 4 5 11/22/05 11/23/05 11/10/05 8 4 14 14 8 4 N/A N/A N/A 231.1 160.8 120.5 7.0 7.0 7.0 16.7 24.0 32.0 18.2 49.0 9.1% 53.1% IG-541 12 13 14 15 8/30/06 8/31/06 8/31/06 8/31/06 16 16 16 41 16 8 16 43 14" by 36" 14" by 36" open vent N/A ceiling vent ceiling vent discharge only 272.0 121.2 272.0 575.6 34.2 34.2 34.2 38.0 32.4 72.7 32.4 14.5 28.4 13.3 -12.5% -8.8% 2 11/9/05 27 27 N/A 410.4 7.0 9.4 10.4 11.1% 0 0 66.9 0 0 FK-5-1-12 6 7 8 9 10 8/28/06 8/29/06 8/29/06 8/29/06 8/30/06 16 41 8 4 7 16 41 8 4 7 N/A N/A N/A N/A N/A 295.0 596.5 166.3 123.2 157.9 4.2 4.2 4.2 4.2 4.2 12.0 5.9 21.2 28.7 22.4 12.9 5.6 22.6 34.7 24.7 7.9% -5.0% 6.2% 21.0% 10.6% HFC-125 16 17 18 19 20 9/26/06 9/26/06 9/27/06 9/27/06 9/27/06 41 16 8 4 24 41 16 8 4 8 - N/A N/A N/A N/A N/A 59.8 - 585.4 8.0 7.6 7.0 -7.6% 288.8 8.0 15.3 16.7 8.7% 152.8 8.0 29.0 27.1 -6.7% 116.5 8.0 38.0 43.1 13.4% 288.8 8.0 20.5 23.7 15.6% Errors shown in Table 3 are all calculated relative to the theoretically predicted hold time value in order to provide a consistent basis of comparison between tests. For each test set, the listed percent errors may be combined by finding the quadratic mean (root mean squared). The combined empirical error of the HFC-227ea, FK-5-1-12, IG-541, and HFC125 data sets is 29%, 12%, 10%, and 11%, respectively. The HFC-227ea tests combined error is exceedingly large compared to the other test sets. Reasons for this discrepancy are still being considered. For all other agents tested, the combined error indicates relatively good accuracy in the prediction of interface descent. Combined error levels are consistently just greater than 10%. Considering the safety factors included in total flooding system design, a hold time prediction error of this magnitude, while not an immediate cause for alarm, is worthy of consideration and further study. Summary and Conclusions This paper documents the findings of a research program designed to experimentally evaluate the applicability of the widely published hold time prediction models. Twenty experiments involving a variety of enclosure leakage configurations were performed for four clean extinguishing agents; FK-5-1-12, HFC-125, HFC-227ea, and IG-541. Experimental results were modified to a dimensionless form to permit direct comparison between tests. The inert gas agent, IG-541, drained from the test enclosure much more rapidly than the theory predicts. Results for the halocarbons FK-5-1-12 and HFC-125 showed relatively good accuracy in the predictions of agent leakage. Experimental results of HFC-227ea testing indicate that this agent does not leak from the design envelope nearly as rapidly as predicted. This is possibly due to uncertainties in the test setup configuration or due to a lack of instrumentation that may have been subject to large measurement uncertainty. The quadratic mean of empirical to theoretical hold time errors for all 2006 testing is ~10%. The cooling affect of a clean agent discharge and resultant temperature change is not accounted for in the models, which may lead to measurable errors in the predicted hold time. Further analysis of these transient thermal effects is warranted. Acknowledgements This research effort was begun under the auspices of the NFPA 2001 Technical Committee on Gaseous Fire Extinguishing Systems. 3M Company, Ansul Incorporated and Fike Corporation provided FK-5-1-12, IG-541 and HFC-125 clean agents, respectively, for discharge testing. Additionally, Fike Corporation provided a modern test facility and multiple technicians aiding in making this effort possible. 3M Company and Sevo Systems provided all halocarbon gas sampling instrumentation. Ansul Incorporated and Fike Corporation provided all oxygen concentration gas analyzers. Equipment for and execution of all door fan integrity testing was provided by Retrotec Incorporated. I would like to extend an equal level of gratitude to the industry specialists who were able to find the time and means to travel to Fike Corporation and support in the test process. Contributing members of the research team include Dale Edlebeck of Ansul Inc., Colin Genge of Retrotec Inc., Richard Niemann of Sevo Systems, Bob Whiteley of Tyco Fire and Integrated Solutions, and Brad Stilwell, Mark McLelland and John Schaefer of Fike Corporation. References [1] Dewsbury, J., and Whiteley, R. A. “Review of Fan Integrity Testing and Hold Time Standards.” Fire Technology, Vol. 36, No. 4. November 2000. 249-265. [2] DiNenno, P. J., and Forssell, E. W. “Evaluation of the Door Fan Pressurization Leakage Test Method Applied to Halon 1301 Total Flooding Systems.” Journal of Fire Protection Engineering, Vol. 1, No. 4. 1989. 131-140. [3] Mowrer, F. “Analysis of Vapor Density Effects on Hold Times for Total Flooding Clean Extinguishing Agents.” Halon Options Technical Working Conference, 16th Proceedings. May 16-18, 2006, Albuquerque New Mexico. 2006. pp.1-12. [4] Dewsbury, J., and Whiteley, R. A. “Extensions to Standard Hold Time Calculations.” Fire Technology, Vol. 36, No. 4. November 2000. 267-278. [5] “ISO 14520-1: Gaseous Fire Extinguishing Systems – Physical Properties and System Design – Part 1: General Requirements, Annex E.” International Standards Organization. 2006. [6] “NFPA 2001: Standard on Clean Agent Fire Extinguishing Systems.” National Fire Protection Association. 2004. [7] O'Rourke, Sean T. “Analysis of Hold Times for Gaseous Fire Suppression Agents in Total Flooding Applications.” MS thesis, University of Maryland [College Park]. 2005. [8] Saum, D., Saum, A., Messing, M. and Hupman, J. “Pressurization Air Leakage Testing for Halon 1301 Enclosures.” Presented at Substitutes and Alternatives to Chlorofluorocarbons and Halons, Washington, D.C., 1988. [9] Genge, C. “Preventing Excessive Enclosures Pressures During Clean Agent Discharges.” Halon Options Technical Working Conference, 15th Proceedings. May 24-26, 2005, Albuquerque New Mexico. 2005. 1-16.
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