www.klauke.com
Always ahead of the game
with the Klauke product
range for utility companies
Electrical connection systems / Tools /
Measuring, testing and safety devices
Unified force for the utility company
Klauke, Greenlee and HD Electric – triple expertise and safety for testing, measuring
and working in the energy sector
For some 135 years now, we have invested our experience and knowledge
in the development of high-quality electrical connection systems, as well as
reliable tools for cutting and crimping. User safety here is just as important
to us as the high quality of our products.
Our innovative solutions and technologies are in use today throughout the
world. Our range comprises more than 10,000 products for professional
applications in the electronics industry. We also develop, produce and sell
worldwide custom solutions in connection technology and tools for customers
in the energy production, distribution and transformation sectors, automotive
industry, transport and rail engineering sectors.
2
TRIPLE EXPERTISE,
UNIQUE PRODUCT RANGE
Greenlee - just like Klauke - belongs to the
Textron Tools & Test Division. Greenlee
focuses on punching tools, cable
management as well as testing and
measuring devices for low-voltage
applications, thereby perfectly
complementing our fields of expertise.
HDE also joined the Greenlee Division of
the Textron Group in 2013 and optimally
rounded out the product range for utility
companies with field-proven testing,
measuring and safety devices for high and
medium voltage applications.
TRIPLE EXPERTISE,
UNIQUE PRODUCT RANGE FOR UTILITY COMPANIES:
u
Electrical
connection systems and crimping, cutting and safety tools from Klauke
u
able
C
pulling technology, as well as testing and measuring devices for low-voltage
applications from Greenlee
u
Testing,
measuring and safety devices for high and medium voltage applications
from HD Electric Company
3
Safe to say – always at your service!
Certified quality and worldwide service network
Klauke products are used in environments that have to meet tough safety requirements. That‘s why
their reliability and quality is of the utmost importance. In terms of safety, user friendliness and
robustness, our products fulfil the highest requirements, and our worldwide service guarantees
100% reliability whenever you need it.
This you can count on any time and anywhere
Demanding more than standards
Our internal Service Center in Remscheid and over 50
authorised Service Centers worldwide, with their
comprehensive technical maintenance and repair service,
ensure that Klauke tools and devices have maximum functional
capability and guarantee secure connections. Here, the range
of services extends to regular tool inspections and checks of
pressing quality through repairs to a free tool hotline and
equipment hire service.
Of course, our ambitious claim to safety and quality also
applies to products which we produce individually for our
system suppliers, just as for our expanded product range for
utility companies: with testing, measuring and safety devices
from Greenlee and HD Electric.
4
CERTIFIED QUALITY AND WORLDWIDE
SERVICE NETWORK
DIN EN ISO 9001:2008
ISO/TS 16949:2009
ISO 14001:2004
GL (Germanischer Lloyd)
DNV (DET NORSKE Veritas)
CSA (Canadian Standard Association)
UL (Underwriters Laboratory)
IEC certificate
GS (Geprüfte Sicherheit –
tested for safety)
5
Perfect supply at all (voltage) levels
Solutions for all areas of energy supply
The comprehensive and diverse product range from Klauke reliably covers practically the entire
energy supply value chain: from energy recovery to energy distribution – including the high voltage
sector, as well as regional distribution in the form of overhead and underground lines – through to
energy provision at the end consumer, whether private households or industrial.
High-voltage measuring devices from HDE
Cable connection, cable lugs
1. ENERGY RECOVERY
ENERGY
Klauke
Kabelschuhe:
RECOVERY
6
2. HIGH VOLTAGE
SUBSTATION
OPEN WIRE
DISTRIBUTION
STATION
SOLUTIONS FOR THE ENTIRE
ENERGY VALUE CHAIN
LLW (Live-line working) tools
Cable cutting or connecting in cable gland holes
3. MEDIUM VOLTAGE
OVERHEAD
LINE
4. LOW VOLTAGE
UNDERGROUND
LINE
DISTRIBUTION
NETWORK
PRIVATE HOUSEHOLDS /
COMMERCIAL PROPERTIES
7
Custom-fit for every need
Cable connecting technology from Klauke
No matter which application and energy range, the cable connecting technology used should
always guarantee one thing: safe electrical connections. Just like products from Klauke.
They offer optimal conductivity, high capacity and are precisely crafted. The high Klauke quality
standards ensure outstanding material and crimping characteristics. Alongside our standard
range of cable lugs and connectors, we also produce numerous special designs – customised
in form and function and for every installation requirement.
KLAUKE CABLE LUGS:
Tubular cable lugs, Cu
Crimp cable lugs to DIN, Cu
Tubular cable lugs to Klauke
standard for practically all
copper conductor applications
For the best connections entirely
to standard
Crimp cable lugs, Al
Crimp cable lugs, Al/Cu
The optimised cable lug to DIN
46329 for energy distribution
The perfect connection for aluminium
on copper conductors, as often used in
distribution networks and transformer
stations
INSULATED & NON-INSULATED CABLE CONNECTIONS:
Insulated cable end-sleeves to DIN,
with Easy Entry
For simple mounting on cable
clamps – with Easy Entry insulation
for splice-free cable entry
Insulated solderless terminals,
fork type
Fork-type version for simple
mounting by being directly
screwed under
8
Insulated solderless terminals
To DIN 46237 with widened insulating
sleeves for fine and superfine conductors
Insulated butt connectors
For fine and superfine conductors with
butt marks for exact cable insertion.
CABLE CONNECTING TECHNOLOGY
FROM KLAUKE
KLAUKE SCREW AND CRIMP CONNECTORS:
Screw connector
with 2/4 screws
Butt connectors, Cu
For connecting various cross
sections, conductor types and
materials
Butt connectors to Klauke standard
for practically all copper conductor
applications
Crimp joint to DIN, Cu/Al
Crimp joint for cable connections
10 – 30 kV, copper
To DIN 46267, part 1 – Cu
To DIN 46267, part 2 – Al
Tube dimensions to DIN
46267, part 1
Crimp joint, Al, full tension
Crimp joint for cable
connections 10 - 30 kV, Al
Available for aluminium conductors,
Aldrey cables and Al/St to DIN EN 50182
Tube dimensions to DIN
46267, part 2
Parallel groove clamps, Cu
C and H-shaped branch clamps /
parallel groove clamps
Available with 1 or 2 screws,
optionally available with or without
thrust plate
Ideal for branching conductors
9
Professional force for every application
Hand-operated crimping tools
Powerful, precise, durable – such is crimping with mechanical crimping tools from Klauke.
With exact crimping results through high-precision drives and a long tool service life thanks
to high-grade steel quality and tempering process.
HAND-OPERATED CRIMPING TOOLS:
10
K 30/6 K
K 28
Hexagonal crimping, one
crimping profile for crosssections from 0.08 - 16 mm2
by automatic cross-sectional
area adjustment
Trapezoid crimping suitable
for box terminals
K 05 SYNCRO
K 22
Die adjustment by one-hand operation for
left amd right hand users
Optimised for cable glands and
panel building
HK 60/22
HK 120/42
Slim crimping head - ideal when
space is critical.
Up to 60 % fewer crimpings than
6 t tools through broad crimping
CRIMPING TOOLS
FROM KLAUKE
Battery-powered crimping tools
Crimping with full force, with convenient operation –
both possible with battery-powered crimping
tools from Klauke. Ideal for every mobile worker.
Simple remote management of your tool stock, tool
localization via GPS and anti-theft protection for your
tools. Increase your own efficiency and avoid
downtimes on the construction site.
BATTERY-POWERED CRIMPING TOOLS:
EKM 60/22-CFB
EKM 60 ID-CFB
Larger crimping range to 300 mm²
with narrower crimping head
Extra large crimping area due to
innovative 2-stage telescopic
cylinders (patent pending)
EK 60UNV-CFB
EK 120/42-CFB
One multi-functional head for
crimping, cutting and punching
C-head with 42 mm opening width and
very wide crimping range to 400 mm²
EK 50 ML
Battery-powered
hydraulic pump
The Klauke micro with intuitive PowerSense
function combines the benefits of manual
crimping pliers with the convenience of
battery-powered hydraulic crimping tools
For crimping, cutting and punching
tools with 700 bar operating
pressure. Compact and lightweight
– ideal for mobile use.
11
Simply better performance
With cutting tools from Klauke
The hand-operated mechanical cutting tools from Klauke are accurately crafted and are set apart
by high material quality and precision. Because precision plays an essential role, cutting tools
from Klauke have ergonomically-designed handles and are perfectly matched to the drive, thereby
maximising hand force transmission.
HAND-OPERATED CUTTING TOOLS:
12
K 106/2
K 105/1
Lightweight design for high
cutting performance, suitable
for earthing, plastic and rubber
cables
With telescopic handles – suitable for
Al and Cu cables to 26 mm diameter
K 104/1
K 130
Energy-saving 2-stage ratchet
system, suitable for earthing,
plastic and rubber cables to
100 mm diameter
High performance thanks to specially
designed, extremely flat cutting blades
HSG 45
HSG 85/2
Cuts Cu and Al armoured cables
and Al/St cables (ACSR) to 45 mm
diameter
Cuts Cu and Al cables with
lightweight steel armouring
(depending on cable type)
CUTTING TOOLS
FROM KLAUKE
Battery-powered cutting tools
Convenient and reliable cutting with cutting
tools from Klauke. Ideal for every mobile
worker.
Simple remote management of your tool
stock, tool localization via GPS and antitheft protection for your tools.Increase
your own efficiency and avoid
downtimes at the construction
site.
BATTERY-POWERED CUTTING TOOLS:
ES 32-CFB / ES 32 F-CFB
ESG 25-CFB
Slim cutting head, ideally suited
for working in tight spots
High-performance cutting
characteristics for highly-flexible
conductors and wire cables
ES 65-CFB
ESG 105-CFB
Broad cutting range with
extremely robust design and low
tare weight
120 kN cutting force for highlyflexible conductors and wire cables
Battery-powered
hydraulic pump
Suitable for crimping, cutting and
punching tools with 700 bar
operating pressure. Compact and
light – ideal for mobile use.
SDK 105
Open cutting head
with 105 mm cutting range
13
Relaxed operation – even under voltage
Safety cutting tools from Klauke
High safety levels are always required when working on cables that could still be live. The
approved safety cutting tools with GS-certification from Klauke are able to safely cut cables
which, in case of a failure, may carry voltages of up to 60 kV.
SAFETY CUTTING DEVICES:
SSG hydraulic and
ESSG battery-powered cutting device
BG-approved safety cutting tools for cutting cables without
steel armouring which, in case of a failure, may carry
voltages of up to 60 kV.
14
SAFETY CUTTING TOOLS
FROM KLAUKE
FULLY-INSULATED HAND TOOLS:
Fully-insulated tool set
Fully-insulated open-ended spanners
2-colour dipped insulation outside orange, inside yellow
Suitable for hex. head screws
VDE Pliers/Screwdriver set
Klauke ICE E-smart box 12-pce.
Approved to 1000 V, reliable
protection even under extreme
conditions.
10 IEC exchangeable blades for
all applications incl. contactless
voltage tester
SAFETY ACCESSORIES:
Insulated stand mat
Rubber insulating blanket
For local insulation, anti-slip
With puncture-proof top and
bottom side
Plastic clamp
Protective gloves
Suitable for securing rubber
insulating blankets
For a safe grip when working
under voltage
Every Klauke VDE tool is produced and tested as per the latest directives for safety testing procedures according to EN/IEC 60900 (VDE 0682 Part 201).
All VDE tools are approved for alternating voltages to 1000 Volt and direct voltage to 1500 Volt.
15
Safety with comfort
Testing and measuring devices from HDE and Greenlee for low, medium and high voltage
applications offer the user 100% protection and deliver reliable test results even in adverse
weather conditions. Repair and maintenance work, as well as rectification work in power supply
networks can be carried out safely and effectively using these products. Innovative technology
for every working situation rounds out the excellent operating convenience.
TESTING AND MEASURING DEVICES:
GT-12A – Contactless voltage tester
GT-85NE – Bipolar voltage tester
For quick, simple and contactless
voltage testing
With LC display and background
illumination
DM-860A – Industrial digital
multimeter True RMS
CM-1560
Clamp multimeter
Suitable for frequency,
temperature and capacity
measurements, as well as for
diode and continuity tests
Compact, ergonomic design ideally
suited for measuring in tight spots
High precision at low voltage:
No matter which conductors you grip in the pliers,
Greenlee guarantees absolute measuring accuracy
at all times.
16
TESTING AND MEASURING DEVICES:
HALO – Ammeter
LV-5 Stray voltage detector
Probe head in hook – suitable for free
conductors and earthing cables to 7 cm
diameter
For detecting stray voltages –
e.g. on street lamps, power poles
or meter housings
V-Watch personal
voltage detector
DVM-80UVK Phase
and voltage tester
With audibly and optically
increasing alarm frequency when
approaching voltage-carrying
plant components
For measuring direct and alternating
voltages
DVI-500 Voltage tester
Single-point voltage measuring
device with interchangeable test
tips for various applications
PRX-500 Proximity
voltage detector
Contactless voltage tester with
a detection distance of 25 cm
17
Greenlee
Cable pulling technology from Greenlee
There are a host of technical possibilities for pulling cables – which can be very different
depending on application or cable type. Our range offers solutions for every requirement, i.e.
for light and heavy duty cables and for long straight lines, angular channels or hollow spaces.
The result is always the same: convenient, simple cable pulling.
CABLE PULLING TECHNOLOGY:
Smart Butler
Cable pulling system
Easy Roller
Cable drum unwinder
High thrust with Teflon-coated
adapters for low resistance
when rolling up and out
Easy rolling up and out of heavy
cable drums thanks to the ramp
with shallow incline
Pulling grips
Single weave, galvanized steel
mesh with flexible pulling eyelet.
Online catalogue
Further information and designs of test and
measuring devices for low voltages and our
cable pulling technology can be found in
the latest Main catalogue.
18
Tools need service and users
need advice – we offer both and
more.
In workaday life, Klauke crimping and cutting tools are
exposed to hot and cold temperatures and fouling from
the harsh conditions prevailing on construction sites.
Sometimes it rains, sometimes the sun burns down and
dust is often widespread - a durability test for our tools.
As with all high-tech solutions, they must therefore be
inspected on a regular basis and serviced from time to
time.
Worldwide service you can rely on
With an unbeatable technical maintenance and repair
service, our company Service Centers along with
Authorised Service Centers (ASC) ensure that Klauke
tools retain their full functionality and guarantee reliable
connections. Services range from regular tool inspection
to service and repair work through to the free tool Hotline
and an equipment hire facility.
Furthermore: Our mobile service van can be deployed for
site operations upon request!
▸ Worldwide repair and maintenance service through
over 50 authorised Service Centers (Klauke ASC).
▸ Complete maintenance service with annual inspection
and work at fi xed prices.
▸ Free Hotline for all questions about the tool service in
Germany.
▸ Fast, uncomplicated equipment hire service for all
standard tools.
▸ Mobile service van for site operations.
19
Gustav Klauke GmbH
Auf dem Knapp 46
D-42855 Remscheid
Phone: +49 (0) 2191 / 907 - 0
Fax: +49 (0) 2191 / 907 - 205
E-Mail:[email protected]
Internet: www.klauke.com
© 2016 Gustav Klauke GmbH. Subject to technical changes without notice. KATUTILITYGB 3.000 02/16 II
Strong brands for your success: