Procontrol P14
83SR51R1210
Module and Application Description
Control Module for Analog Control Functions with Continuous
Output
Procontrol P14
83SR51R1210
Control Module for Analog Control Functions with Continuous
Output
NOTICE
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reference to one or more standards that may be generally relevant to the ABB products. The presence of any
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determine the specific features supported by a particular ABB product, the reader should consult the product
specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property in the
ABB products described in this document.
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the contents thereof must not be imparted to a third party nor used for any unauthorized purpose.
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in EMC Directive 2014/30/EC.
TRADEMARKS
Procontrol is a registered trademark of ABB AG.
All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2016 ABB.
All rights reserved.
Release: July 2016
Document number: 2VAA007465
TABLE OF CONTENTS
1.
APPLICATION ................................................................................................. 8
2.
FEATURES ...................................................................................................... 8
3.
DESIGN OF THE MODULE ............................................................................. 9
3.1 Process Interface ............................................................................................... 9
3.2 Station-Bus Interface......................................................................................... 9
3.3 Processing Section ........................................................................................... 9
4.
STRUCTURING ............................................................................................. 10
5.
ADRESSING .................................................................................................. 10
5.1 General ............................................................................................................. 10
5.2 Address Formation .......................................................................................... 10
5.3 Address List for Module Inputs ...................................................................... 10
5.4 Address List for Module Outputs ................................................................... 11
6.
PARAMETER LIST ........................................................................................ 11
7.
EVENT GENERATION .................................................................................. 11
8.
SIMULATION ................................................................................................. 12
9.
DISTURBANCE BIT EVALUATION, RECEIVE MONITORING .................... 12
10.
DIAGNOSIS AND ANNUNCIATION FUNCTIONS........................................ 12
10.1 Disturbance Annunciations on the Module ................................................... 12
10.2 Disturbance Annunciation Signals to the Annunciation System ................ 12
10.3 Diagnosis ......................................................................................................... 12
11.
OPERATING STATES OF THE MODULE .................................................... 14
11.1 Initialization and Bootstrapping with User Lists ........................................... 14
11.2 Normal Operation ............................................................................................ 14
11.3 Changing the User Program ........................................................................... 14
11.4 Changing Fixed Values ................................................................................... 14
11.5 Changing Parameters...................................................................................... 14
11.6 Simulation ........................................................................................................ 14
12.
PROCESS INPUTS AND OUTPUTS ............................................................. 15
12.1 Output of Commands to the Process Interface ............................................ 15
12.2 Check Back Signals from the Process .......................................................... 15
13.
CONFIGURATION OF INPUTS/OUTPUTS................................................... 15
13.1 Setting of the system hum filter ..................................................................... 15
13.2 Setting of the analog inputs and outputs ...................................................... 15
13.3 Setting of the jumpers ..................................................................................... 15
14.
MODULE CYCLE TIME ................................................................................. 15
15.
APPLICATION OF FUNCTION BLOCKS ..................................................... 16
15.1 Overview ........................................................................................................... 16
16.
FUNCTION DIAGRAM ................................................................................... 19
17.
CONNECTION DIAGRAMS ........................................................................... 20
17.1 Connection diagram for an electrohydraulic or electropneumatic actuator
(Process Interface 1) ....................................................................................... 20
17.2 Connection diagram for an electric motor - driven actuator (Process
Interface 1) ....................................................................................................... 21
17.3 Connection diagram for an electrohydraulic or electropneumatic actuator
(Process Interface 1) ....................................................................................... 22
17.4 Connection diagram for an electric motor - driven actuator (Process
Interface 1) ....................................................................................................... 23
18.
MODULE DESIGN ......................................................................................... 24
19.
SYSTEM DATA .............................................................................................. 26
20.
TECHNICAL DATA ........................................................................................ 26
20.1 Power supply ................................................................................................... 26
20.2 Process Interface ............................................................................................. 26
20.2.1 Input values .......................................................................................... 26
20.2.2 Output values ....................................................................................... 27
20.3 Analog signals ................................................................................................. 27
20.3.1 Input values .......................................................................................... 27
TABLE OF CONTENTS
20.3.2 Output values ....................................................................................... 27
20.3.3 Accuracy............................................................................................... 28
20.3.4 Initialization time ................................................................................... 28
20.4 Interference immunity (of process inputs and outputs)............................... 28
21.
ORDERING DATA ......................................................................................... 28
22.
REVISION HISTORY ..................................................................................... 29
Process Interface
APPLICATION
1. APPLICATION
The module is used for stored-program analog control on the drive control, group control and unit control levels. It is
suitable for controlling the following actuators:
•
•
•
Electrohydraulic actuators
Electropneumatic actuators
Electric motor-driven actuators
The positioning of the actuators takes place at the local transformer or, in the case of electric motor-driven actuators, in
continuously operating power electronics system. In addition to the single-variable analog control functions, a superordinated master control function can be implemented.
The module includes the function blocks needed for continuous single-variable control. For signal handling, further
function blocks are available.
The module is intended to be used with the Process Operator Station (POS30).
The module uses 2 process interfaces for the power controllers and for the process.
2. FEATURES
The module can be plugged into any station of the PROCONTROL bus system. It incorporates a standard interface for
the PROCONTROL station bus.
The module address is set automatically when the module is plugged into the PROCONTROL station.
The telegrams received over the bus are checked by the module for error-free transmission based on their parity bits.
The telegrams sent from the module to the bus are provided with parity bits, in order to ensure error-free transmission.
The user program is stored on a nonvolatile memory (Flash–PROM). Loading and changing of the user program is done
from the PDDS over the bus. The module is ready for operation as soon as a valid user program has been loaded.
For communication with process and switchgear, the module requires the following voltages:
USA/USB, branched internally into the following voltages:
•
•
•
•
UK1
UK2
S11/S13
S21/S23
Supply for contacts, process interface 1
Supply for contacts, process interface 2
Supply for transducer, process interface 1
Supply for transducer, process interface 2
The voltages are short-circuit-proof and non-interfering.
The operating voltages and the external logic signals are related to reference conductor Z.
In case the internal monitoring circuits or the input signal monitor respond, disturbance annunciation ST (general
disturbance) will be indicated on the front panel of the module.
Response of the internal monitoring circuits is indicated as disturbance annunciation SG (module disturbance) on the
front panel of the module.
8
2VAA007465
DESIGN OF THE MODULE
Process Interface
3. DESIGN OF THE MODULE
The module essentially consists of:
•
•
•
3.1
Process interfaces
Station-bus interface
Processing section
Process Interface
In the process interfaces, the process signals are adapted to the signal levels.
3.2
Station-Bus Interface
In the station-bus interface, the module signals are adapted to the bus. Mainly a parallel/serial conversion takes place.
The module transfers the data telegrams through a standard interface to the station bus. Data transfer is serial.
3.3
Processing Section
For processing the signals coming from the process and from the bus, the module is equipped with a microprocessor
which cooperates with the following memory areas:
Contents
Storage medium
Operating program
Flash PROM
Function blocks
Flash PROM
User program
(structure, address and simulation list)
Flash PROM
History values
RAM
Current module input and output signals
(shared memory)
RAM
The operating program enables the microprocessor to perform the elementary operations of the module.
The memory for the function blocks contains standard programs for implementing the different functions.
All the function blocks, their inputs and outputs, can be called by the user via the Programming, Diagnosis and Display
System (PDDS).
The memory for the user program contains information on:
•
•
•
•
•
•
•
how the function blocks are interconnected,
which module inputs and outputs are assigned to which inputs and outputs of the function blocks,
which fixed values are specified at the individual inputs of the function blocks,
which parameters are specified at the individual inputs of the function blocks,
which plant signals are assigned to which module inputs and outputs,
which function blocks support the process interfaces,
which function results, module input and output signals are simulated.
These information are defined by the user depending on the plant conditions.
The entire user program is stored in a flash PROM.
The settings (mainly for analog control) can be preset directly by the user at the respective function block inputs in the
form of values (fixed values) or be specified as parameters.
Fixed values and parameters can be modified at any time during operation (on-line). In this case they are changed and
stored in the Flash PROM.
The exchange of information between the module and the bus system takes place via the memory for the module's input
and output signals (shared memory). This memory is used for buffering the signals.
2VAA007465
9
General
STRUCTURING
4. STRUCTURING
For structuring, the neutral inputs and outputs of the individual function blocks are assigned certain logic combinations.
Inputs of function blocks can be connected to a module input, an output of another function block on the module (function
results), or to fixed values and parameters. Outputs of function blocks can be logically combined with module outputs and
function blocks on the module.
For structuring, the following limit values of the module need to be taken into consideration:
•
•
•
•
•
•
•
•
•
max. number of module inputs (EG)
max. number of simulatable signals
max. number of module outputs (AG)
max. number of function results (AF)
max. number of timers
max. number of parameters
max. number of lines in structure list
length of history value list (bytes)
dimensioning of the shared memory (cf. ”Addressing”)
510
32
255
255
256
80
2886
2048
A line is understood as one entry on the PDDS.
For the precise procedure of structuring the function blocks please refer to the respective function block descriptions.
5. ADRESSING
5.1
General
Signal exchange between the module and the bus system takes place via a shared memory. In this shared memory,
incoming telegrams that the module is to receive and function results that are to leave the module are buffered.
For this purpose, the shared memory includes send registers for telegrams to be sent and receive registers for telegrams
to be received.
Dimensioning of the shared memory:
•
•
•
Receive register:
Send register:
System register:
register numbers 0 - 254
register numbers 0 - 199
register numbers 200 - 255
The allocations of the module's input and output signals to the registers of the shared memory are defined as specified
by the user via the PDDS.
The user data are contained in address lists.
5.2
Address Formation
System address and station address are set at the station-bus coupling module or at the station-bus control module and
are transferred by that module to all the modules of the relevant PROCONTROL station.
The module addresses are defined through the connections on the backplane so that the modules are adjusted
automatically when being plugged into a slot.
5.3
Address List for Module Inputs
In the address list for module inputs, each module input is assigned the send-location address or the process interface of
the signal to be received.
In the case of module inputs which receive their signals over the bus, the addressing is effected by allocating the sendlocation address to EGn, e.g.:
10
2VAA007465
PARAMETER LIST
Address List for Module Outputs
Input
EG1
Address
1,
32,
24,
8,
7
Bit no.
Register no.
Module no.
Station no.
System no.
(0 – 15)
(0 – 255)
(1 – 58)
(1 – 249)
(0 – 3)
In the case of module inputs that receive their signals from the Process Operator Station (POS30), addressing is done by
allocating L,m to EGn, m being the register no. (0 - 199) of the module. This register number is no longer available for
module outputs.
For example:
Input
EG1
Address
L,10
Destination telegram from the POS
The address list for inputs is translated by the PDDS into two internal lists, i.e. into the ”Bus address list” and the ”Module
inputs allocation list”.
The bus address list contains, for all telegrams to be used by the module, the send-location address and the receive
register number.
Incoming telegrams, whose addresses are contained in the bus address list, are registered in the receive register of the
shared memory. The module ignores incoming telegrams, whose addresses are not part of the bus address list.
The "Module inputs allocation list" contains for each module input the associated receive register number and, in the case
of binary values, the bit position.
5.4
Address List for Module Outputs
In the address list for module outputs, a send register is defined for each signal that is to leave the module and, in case
of binary signals; a send bit is defined additionally, e.g.:
Output
Address
AG1
1,
5
Bit no.
Register no.
(1 - 15)
(0 - 199)
6. PARAMETER LIST
The parameter list contains up to 80 parameters for function blocks. Parameter values can be changed on-line on the
PDDS anytime.
7. EVENT GENERATION
For each system cycle, the module is prompted once by the PROCONTROL system to send the information stored in the
send registers of the shared memory.
If values change within one cycle time, this will be treated as an event.
The module recognizes the following conditions as an event:
•
•
a change of the status in the case of binary values
a change of an analog value by a fixed threshold of 0.39 % and the expiration of a time-out of 200 msec after the
last transmission activity (cyclically or per event).
Function block EZS can be used to set these response values separately for each analog value (cf. Function block
description).
When an event occurs, the cyclic mode is interrupted, and the new values are given priority and transmitted over the bus.
2VAA007465
11
Disturbance Annunciations on the Module
SIMULATION
8. SIMULATION
With the PDDS, a maximum of 32 module signals (function results, module inputs and outputs) can be overwritten with
constant values (”simulated”). Simulation values can be changed on-line on the PDDS anytime. When a simulation is
cancelled on the PDDS, a simulation data record is deleted and the module will go on operating with the data received
from the bus or with the values formed inside the module.
9. DISTURBANCE BIT EVALUATION, RECEIVE MONITORING
The telegrams received over the bus may be provided with a fault flag on bit position 0. This fault flag is generated by the
sending module based on plausibility checks and is set to ”1” if certain disturbances occur (cf. the respective Module or
Function Block Descriptions).
In order to be able to detect errors occurring during signal transmission, the module is provided with a monitoring function
for the cyclic renewal of the input telegrams. If a signal is not renewed for a certain amount of time (e.g. caused by a
failure of the sending module), in the assigned receive register of the shared memory, the bit of position 0 will be set to
”1”. At the same time, in the case of binary value telegrams, all binary values will be set to ”0”. For analog values, the old
value is maintained.
A set disturbance bit does not automatically cause a reaction in the module. If the disturbance bit of a telegram is to be
evaluated, this must be taken into consideration in the structuring process.
Disturbance bits from telegrams received can be used inside the module only. They are not included in telegrams to be
sent.
Function blocks with processing functions for measured values do include disturbance bits in the telegrams to be sent.
Further information on disturbance bit evaluation is given in the respective function block descriptions.
10. DIAGNOSIS AND ANNUNCIATION FUNCTIONS
10.1 Disturbance Annunciations on the Module
On the module front, light-emitting diodes indicate the following conditions:
LED designation
•
•
Disturbance
Module disturbance
ST
SG
The LED ST signals all disturbances of the module and disturbances in the data communication with the module.
The LED SG signals module disturbances only.
10.2 Disturbance Annunciation Signals to the Annunciation System
The annunciation system or the Control Diagnosis System CDS receives disturbance messages from the control module
over the bus.
10.3 Diagnosis
In the processing section of the module the received telegrams, the generation of the telegrams to be transmitted and the
internal signal processing are monitored for errors (self-diagnosis).
If a disturbance occurs, the type of the disturbance is stored in the diagnosis register and a disturbance signal is
transmitted to the PROCONTROL system at the same time.
When requested, the module transmits a telegram which contains the data stored in the diagnosis register (register 246)
The contents of the diagnosis register, the signals on the general disturbance lines, the messages on the CDS, and lamps
ST and SG are shown in Fig. 1.
If message ”Process channel fault” is indicated in the diagnosis register, this may be due to the following causes:
•
•
•
12
Short-circuit at outputs UK1, UK2, AF1, AF2, S11/S13 or S21/S23.
Analog input value not plausible, i.e. the values are lower than -6.25 % or higher than 150 %.
Wire break at analog outputs AY1 or AY2, in the case of a configuration for 4 ... 20 mA.
2VAA007465
DIAGNOSIS AND ANNUNCIATION FUNCTIONS
Diagnosis
If message ”Processing fault” is indicated in the diagnosis register, this may be due to the following causes:
•
•
•
•
•
Invalid structuring.
Relay driver for the analog inputs or outputs of function unit 1 (E11/E12, E13/E14, AY1)
or function unit 2 (E21/E22, E23/E24, AY2) defective.
Analog section for analog outputs AY1 or AY2 defective.
Disturbance of the internal module voltages.
Disturbance of the internal reference values of the analog inputs and outputs.
Module operating
Diagnosis
register 246
Bit
Type
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
S
S
S
S
0
S
D
S
0
0
0
S
0
S
0
0
CDS messages *)
Parameter fault
Process channel fault
Processing fault
Checksum error detected
6615
6600
6601
6602
Timer defective
Module restart executed
Bus deactivation defective
6604
6605
6606
Receive monitoring responded
6610
Event mode fault
6612
ST
Module not operating
Wrong firmware PROM
Hardware defect of processing section
EEPROM not valid
Processing initialization active
≥
SST
1
≥
1
Module not accessible from bus
Module transmitter disconnected
by bus control module
Module address not within 1 - 58
Hardware defect of bus interface
SG
≥
SSG
1
D = Dynamic annunciations are cancelled after the contents of the diagnosis register has been transmitted
S = Static annunciations disappear automatically upon deactivation
0 = Not used
Figure 1: Diagnosis messages of 83SR51R1210
*)
The Control Diagnosis System (CDS) provides a description for every message number. This description comprises:
•
•
Information about cause and effect of the disturbance
Recommendations for elimination.
Thus, fast disturbance elimination is ensured
2VAA007465
13
Initialization and Bootstrapping with User Lists
OPERATING STATES OF THE MODULE
11. OPERATING STATES OF THE MODULE
11.1 Initialization and Bootstrapping with User Lists
The initialization is effected either upon plugging-in of the module or after the voltage is connected.
By initialization, the module is put into a defined initial state. During initialization, disturbance light-emitting diodes ST and
SG are on.
There is no user program available when the module is first started. The module signals ”Processing fault” and disturbance
light-emitting diodes ST and SG are on.
First, the user program of the PDDS has to be transmitted via bus into the RAM of the module. The procedure will start
with the structure list, and the PDDS will call up the other lists automatically. The PDDS checks locations and addresses
for each transmission activity in order to avoid wrong lists. The module checks each list received for plausibility.
Now, the complete user program can be transferred per PDDS command into the Flash-PROM.
After this procedure, the module is ready for operation and the disturbance light-emitting diodes ST and SG will go off.
11.2 Normal Operation
The initialization is effected either upon plugging-in of the module or after the voltage is connected.
By initialization, the module is put into a defined initial state. During initialization, disturbance light-emitting diodes ST and
SG are on.
There is no user program available when the module is first started. The module signals ”Processing fault” and disturbance
light-emitting diodes ST and SG are on.
First, the user program of the PDDS has to be transmitted via bus into the RAM of the module. The procedure will start
with the structure list, and the PDDS will call up the other lists automatically. The PDDS checks locations and addresses
for each transmission activity in order to avoid wrong lists. The module checks each list received for plausibility.
Now, the complete user program can be transferred per PDDS command into the Flash-PROM.
After this procedure, the module is ready for operation and the disturbance light-emitting diodes ST and SG will go off.
11.3 Changing the User Program
User programs (structure, address, parameter and simulation list) can be transferred from the module into the PDDS or
can be taken over from the data base. Changed user programs can be transferred back to the module. This may be done
as described below:
•
•
The changed user program is transferred by the PDDS into the RAM of the module.
Then, the module checks the user program in the background. If no faults are detected, the new list is activated
and transferred into the nonvolatile Flash-PROM.
When the new lists are activated, the old user program is compared to the new one. Only in the case of a discrepancy,
an initialization phase will be carried out in the new user program. This means, all controllers and binary group control
systems will enter ”Manual” mode, memory and timer elements are reset, and the commands present at the process
interface are deactivated. In the case of changed addresses at module inputs (EGn), the respective shared-memory
entries are set to zero until new data is received for the first time. If the lists are identical, the processing will not be
interrupted by an initialization phase.
11.4 Changing Fixed Values
Some fixed values in the structure list can be changed on-line via the PDDS. The changes made are stored in the Flash–
PROM.
11.5 Changing Parameters
Some parameters in the parameter list can be changed on-line via the PDDS. The changes made are stored in the Flash–
PROM.
11.6 Simulation
Via the PDDS, module signals can be specified and deleted. The simulation data is stored in the Flash-PROM.
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2VAA007465
PROCESS INPUTS AND OUTPUTS
Output of Commands to the Process Interface
12. PROCESS INPUTS AND OUTPUTS
12.1 Output of Commands to the Process Interface
The output of setpoints to the process interface takes place at analog outputs AY1 and AY2, drive releases at binary
outputs AF1 and AF2.
Signal output to the process interface is effected via function block AP04 (output of analog and binary process signals).
12.2 Check Back Signals from the Process
The checkback signals from the process can be connected to contact inputs STA1/2, TS1/2, EZ1/2, EO1/2 (cf. Connection
diagrams). The supply of the contacts is provided via short-circuit-proof, monitored and non-interfering voltages UK1/2.
Signal input from the process interface is via function block EP04 (input of analog and binary process signals).
13. CONFIGURATION OF INPUTS/OUTPUTS
13.1 Setting of the system hum filter
The system hum filter is defined in the first EP04 function block for both analog inputs.
Indication
PDDS
Input
PDDS
Filtering
FIL
0
16
50
60
from
16 2/3 Hz
50 Hz standard setting
60 Hz
13.2 Setting of the analog inputs and outputs
The configuration is defined by means of function blocks EP04 and AP04 (cf. Function block descriptions).
13.3 Setting of the jumpers
Using jumpers X200 ... X203, the type of the analog-value transmitter connected to the analog input is set.
X200 ... X203 mounted:
Analog input n, grounded, for connecting 2-wire transducers fed from the module.
X200 ... X203 mounted:
Analog input n, non-grounded, for connecting 4-wire transducers fed from the module or
external sources.
14. MODULE CYCLE TIME
A user program is run through with a fixed cycle time. The cycle time is defined in function block TXT2 at the beginning
of the structure list. The module cycle time results from number and type of the function blocks listed in the structure list.
The fixed cycle time in function block TXT2 is a time minimum. It applies if the time resulting from the processing of the
structure list is shorter. The actual cycle time is stored in register 205 and can be read from the PDDS. In case the cycle
time in register 205 exceeds the fixed module cycle time in the TXT2 function block, that time needs to be increased.
On the module, cycle times of 20 msec up to 700 msec can be set in steps of 10 msec.
For each module, the following scope of functions can be implemented at a cycle time of 50 msec:
•
2 drive control functions (ASP2)
In order to avoid major time errors in function blocks with time-value inputs, for time values of less than 10 sec only integer
multiples of the module cycle time should be used.
2VAA007465
15
Overview
APPLICATION OF FUNCTION BLOCKS
15. APPLICATION OF FUNCTION BLOCKS
15.1 Overview
Function block
Abbrev.
BINARY FUNCTIONS
Switch-off delay element
ASV
2-out-of-3 selection, binary
B23
2-out-of-4 selection, binary
B24
M-out-of-N selection
BMN
Bit marshalling
BRA2
Dual-BCD-converter
DBC1
Dual-decimal-converter
DDC
Dynamic OR element
DOD
Switch-on delay element
ESV
Monostable flipflop, break
MOA
Monostable flipflop, constant
MOK
OR element
ODR
RS flipflop
RSR
AND element
AND
Counter
ZAE
BINARY GROUP CONTROL
Group control function for sequential control
GSA2
Group control function for logic control
GSV
Criteria call
KRA1
Criteria call without time monitoring
KRA3
Step function for multifunction
SCH1
Preselection function, two-fold
VW2
Preselection function, three-fold
VW3
Preselection function, four-fold
VW4
Selector switch, two-fold to four-fold
WS41
DRIVE CONTROL
Drive control function, unidirectional drive
ASE1
Drive control function, incremental output
ASI2
Drive control function, solenoid valve
ASM1
Drive control function, proportional output
ASP2
Drive control function, actuator
ASS1
Drive control function, reversible drive
ASW
LIMIT-SIGNAL ELEMENTS
16
Limit signal for upper limit value
GOG
Limit signal for lower limit value
GUG
2VAA007465
APPLICATION OF FUNCTION BLOCKS
Function block
Overview
Abbrev.
ANALOG FUNCTIONS
Absolute value generator
ABS
Limiter
BEG
Divider
DIV
Function generator
FKG
Integrator
INT1
Factor variation
KVA
ANALOG FUNCTIONS
Maximum value selector
MAX
Minimum value selector
MIN
Multiplier
MUL
Monitoring and selecting function
MVN
Differentiator
PDT
Dead-time element
PT0
Delay element, 1st order
PT1
Delay element, 2nd order
PT2
Delay element, Nth order
PTN
Square-root extractor
RAD
Summing multiplier
SMU
Time variation
TVA
Change-over switch
UMS
SIGNAL CONDITIONING FUNCTIONS
Enthalpy function
ENT1
Correcting element for water level measurement
NIV1
Non-linear filter
FIL1
Correcting function, steam-flow measurement
KOD
Correcting function, gas flow measurement
KOG
Calculation of saturated-steam pressure
SDD
Calculation of saturated-steam temperature
SDT
ANALOG CONTROL
Auto/Manual station
HST1
PID controller
PID3
PI controller
PIR3
P controller
PRE
Differentiator with derivative-action time
PTV
Setpoint integrator
SWI1
Setpoint adjuster
SWV1
Disturbance bit suppression
SZU
2VAA007465
17
Overview
APPLICATION OF FUNCTION BLOCKS
Function block
Abbrev.
PUSHBUTTON SELECTION FUNCTIONS
Pushbutton selection
TAW
Pushbutton selection with target value presetting
TAZ
ORGANIZATION FUNCTIONS
Diagnosis
DIA
Event time and threshold adjuster
EZS
Text module
TXT
Text module with input of the module cycle time
TXT2
Date and time reception
UHR1
Signal transmitter clock
WEK
PROCESS INPUT AND OUTPUT FUNCTIONS
Output of analog and binary process signals
AP04
Input of analog and binary process signals
EP04
The exact specification of the function blocks as well as the procedure of structuring is explained in the respective function
block descriptions.
18
2VAA007465
2VAA007465
ZD ZD ZD SRA
ST
+
+
+
=
AF1 UK1 STA1 TS1 EZ1 EO1 AY1 Z11
S11 S13
b12 z12
MU
supply
Z12
b16
=
z14 z10
#
E14 E13
X201
b14 b10 z16
=
E12 E11 Z14
X200
#
Process
variable
Operating
program
z18 z20
=
AF2 UK2 STA2 TS2 EZ2 EO2 AY2 Z21
z22 b24 z24 b22 b18 b20
#
Pos.
setpoint
S21 S23
b28 z28
MU
supply
Z22
b32
b30 b26
=
Z24
z32
z30 z26
=
E24 E23
X203
#
RAM
Process
variable
E22 E21
X202
#
User
functions
Flash PROM
Process interface 2
Function
blocks
83SR51-E/R1210
UK2 AF2 S21/
S23
Monitoring
UK1 AF1 S11/
S13
Shared
memory
Processor
+
z02 z04
#
Pos.
setpoint
Process interface 1
Parallel/serial
conversion
SS
+
X21 z06 b08 z08 b06 b02 b04
SG
Z
d32 b32 z32 b02 b14 d26 d18
USB USA Z
X11 d30
Station bus
FUNCTION DIAGRAM
Overview
16. FUNCTION DIAGRAM
Terminal designations:
The module consists of a printed circuit board (see “Module design”).
The printed circuit board is equipped with connectors X21 and X11. Connector X21 contains all process inputs.
Connector X11 incorporates the standard interface with the station bus and the operating voltages of the module.
* For proper functioning of the module, connector X11/d18 has to be connected to ZD (once per subrack)
19
Connection diagram for an electrohydraulic or electropneumatic actuator (Process Interface 1)
CONNECTION DIAGRAMS
17. CONNECTION DIAGRAMS
Each connection diagram can be applied to each channel.
17.1 Connection diagram for an electrohydraulic or electropneumatic actuator (Process
Interface 1)
Analog input
e.g. POS
2-wire
transducer
S11
E11
SS
Ri
2-wire
transducer
S13
E13
Ri
Analog input
any process variable
X200
SRA ZD
Station bus
USA USB Z
2-wire-transducer
EO1
Plant
EZ1
20
E
H
AY1
Z11
UK1
83SR51-E/R1210
X201
2VAA007465
CONNECTION DIAGRAMS
Connection diagram for an electric motor - driven actuator (Process Interface 1)
17.2 Connection diagram for an electric motor - driven actuator (Process Interface 1)
Analog input
e.g. POS
2-wire
transducer
S11
E11
SS
Ri
2-wire
transducer
S13
E13
Ri
Analog input
any process variable
X200
SRA ZD
Station bus
USA USB Z
2-wire transducer
EO1
Plant
EZ1
UK1
M
Power electronics,
continuously
AF1
AY1
Z11
TS1
STA1
83SR51-E/R1210
X201
2VAA007465
21
Connection diagram for an electrohydraulic or electropneumatic actuator (Process Interface 1)
CONNECTION DIAGRAMS
17.3 Connection diagram for an electrohydraulic or electropneumatic actuator (Process
Interface 1)
Analog input
e.g. POS
4-wire
transducer
Analog input
any process variable
4-wire
transducer
22
E
H
AY1
Z11
83SR51-E/R1210
UK1
Plant
EZ1
EO1
Z14
X201
E14
Ri
E13
S13
Z12
E12
SS
X200
SRA ZD
Station bus
Ri
E11
S11
USA USB Z
4-wire transducer
2VAA007465
CONNECTION DIAGRAMS
Connection diagram for an electric motor - driven actuator (Process Interface 1)
17.4 Connection diagram for an electric motor - driven actuator (Process Interface 1)
Analog input
e.g. POS
E11
Analog input
any process variable
E13
STA1
M
Power electronics,
continuously
TS1
AF1
AY1
Z11
83SR51-E/R1210
UK1
Plant
EZ1
EO1
Z14
X201
E14
Ri
4-wire
transducer
S13
Z12
E12
SS
X200
SRA ZD
Station bus
Ri
4-wire
transducer
S11
USA USB Z
4-wire transducer
2VAA007465
23
Connection diagram for an electric motor - driven actuator (Process Interface 1)
MODULE DESIGN
18. MODULE DESIGN
Board size:
Connector:
6 units, 1 division, 160 mm deep
acc. to DIN 41 612 / IEC 60603-2
1 x for station bus connection, 48-pole edge-connector, type F
1 x for process connection, 32-pole edge-connector, type F
Weight:
(connector X11)
(connector X21)
approx. 0.55 kg
View of connector side:
X
11
X
21
Contact assignments of process connector X21
View of contact side
24
b
z
02
EZ1
AY1
04
EO1
Z11
06
TS1
AF1
08
UK1
STA1
10
E11
E13
12
S11
S13
14
E12
E14
16
Z12
Z14
18
EZ2
AY2
20
EO2
Z21
22
TS2
AF2
24
UK2
STA2
26
E21
E23
28
S21
S23
30
E22
E24
32
Z22
Z24
2VAA007465
MODULE DESIGN
Connection diagram for an electric motor - driven actuator (Process Interface 1)
Side view and view of module front
ABB
ST Disturbance
ST
SG
SG Module disturbance
X11
X200
X201
X21
X202
X203
ABB
83SR51
2VAA007465
25
Power supply
SYSTEM DATA
19. SYSTEM DATA
Kind of influence
Environmental Parameter
Standard
Characteristic/Value
IEC/EN 60068-2-2
IEC/EN 60068-2-78
IEC/EN 60068-1
IEC/EN 61000-4-2
Class 3
Class 2
IEC/EN 61000-4-3
Class 3
IEC/EN 61000-4-4
Class 3
0°C to +70°C, 16h
5% to 95% RH
86 kPa to 106 kPa
IEC/EN 61000-4-5
Class 4/3
Class 1/1
Class 3
1.2/50 ns
4/2 kV
0.5/0.5 kV
2 kV
IEC/EN 61000-4-6
Class 3
0.15 MHz to 80 MHz,
10 V, 80% AM (1 kHz),
Source impedance 150 Ω
30 MHz to 1000 MHz,
Limit Class A, group 1
Operating conditions
Climatic environment
Electromagnetic
compatibility (EMC)
Ambient temperature
Relative humidity
Atmospheric pressure
Electrostatic discharge immunity
Radiated, radio-frequency,
electromagnetic field immunity
Electrical fast transient/burst
immunity
Supply lines for AC 120/230 V
(burst)
Supply lines for DC 24 V
Signal lines (I/O and bus lines)
Surge immunity
Supply lines for AC 120/230 V
(burst)
Supply lines for DC 24 V
Signal lines (I/O and bus lines)
Immunity to conducted
disturbances, induced by radiofrequency fields
Radiated emission
CISPR16 / EN
55016
Class A
Air discharge 8 kV
Contact discharge 4 kV
80 MHz to 3000 MHz,
10 V/m, 80 % AM (1 kHz)
5/50 ns
2 kV
2 kV
2 kV
Conditions of storage and transport
Climatic environment
Ambient temperature
Relative humidity
IEC/EN 60068-2-2
IEC/EN 60068-2-30
Atmospheric pressure
IEC/EN 60068-1
-40°C to +85°C, 16h
5% to 100% RH
+25°C to 40°C (6 cycles)
70 kPa to 106 kPa
20. TECHNICAL DATA
20.1 Power supply
Operating voltage USA/USB
19.5 ... 30 V, typ. 24 V
Current consumption at USA/USB = 24 V
150 mA + output values
Power dissipation at USA/USB = 24 V
3.6 ... 8.4 W, depending on operating and
signal status
Reference potential, process side
Z=0V
Reference potential, bus side
ZD = 0 V
binary signals
20.2 Process Interface
20.2.1 Input values
Inputs EZn, EOn, TSn, STAn (n = 1, 2)
26
”0” signal
0 ... 3 V
”1” signal
11.2 ... 60 V
Input resistance
10 kOhm ± 5 %
Input current at UKn = 48 V
4.8 mA
Line resistance (supply and return line)
≤ 100 Ohm
Line length
≤ 1000 m
2VAA007465
TECHNICAL DATA
Analog signals
20.2.2 Output values
Contact voltages UKn (n = 1, 2)
Output voltage
48 V ± 10 %
Output current
≤ 30 mA
Response time of the monitoring function
≤1s
The outputs are short-circuit-proof and non-interfering.
Drive release AFn (n = 1, 2)
Output voltage
USA/USB - max. 4 V
Output current
≤ 100 mA
Line resistance (supply and return line)
≤ 50 Ohm
Line length
≤ 500 m
Response time of the monitoring
≤1s
The outputs are short-circuit-proof and non-interfering.
20.3 Analog signals
20.3.1 Input values
Inputs En1, En3 (n = 1, 2)
2-wire transducer,
jumpers X200, X201, X202 and X203 mounted
Input current, rated range (corresponding to 0 ... 100 %)
0/4 ... 20 mA
Maximum range
-1 ... 50 mA
Input resistance (to Z)
50 Ohm
Line resistance (supply and return line)
≤ 50 Ohm
Line length
≤ 500 m
Response time of the monitoring function (at 4 ... 20 mA)
≤ 1 sec
Inputs En1/En2, En3/En4 (n = 1, 2)
4-wire transducer,
jumpers X200, X201, X202 and X203 not mounted
Input current, rated range (corresponding to 0 ... 100 %)
0/4 ... 20 mA
Maximum range
-1 ... 50 mA
Input resistance (to En2 or En4)
50 Ohm
Line resistance (supply and return line)
≤ 50 Ohm
Line length
≤ 500 m
Response time of the monitoring function (at 4 ... 20 mA)
≤1s
20.3.2 Output values
Transducer supply Sn1, Sn3 (n = 1, 2)
Output voltage
USA/USB - max. 4 V
Output current
≤ 50 mA
Line resistance (supply and return line)
≤ 50 Ohm
Line length
≤ 500 m
Response time of the monitoring function
≤1s
2VAA007465
27
Interference immunity (of process inputs and outputs)
ORDERING DATA
The outputs are short-circuit-proof and non-interfering.
The outputs Sn1 and Sn3 are logically combined inside the module.
Analog outputs AYn/Zn1 (n = 1, 2)
Output current (impressed current)
0/4 ... 20 mA
Maximum output current
23 mA
Output voltage
≤ 13 V
Burden
≤ 500 Ohm
Line resistance (supply and return line)
≤ 50 Ohm
Line length
≤ 500 m
Response time of the monitoring function (at 4 ... 20 mA)
≤1s
The outputs are short-circuit-proof, non-interfering and open-circuit-proof.
20.3.3 Accuracy
For analog inputs and outputs
Accuracy, related to 100 %
≤ 0.5 %
Faults upon delivery
≤ 0.1 %
Quantization faults
≤ 0.02 %
Linearity faults
≤ 0.1 %
Temperature sensitivity
≤ 50 ppm/K (typ. 30 ppm/K)
Resolution
12 bits
Only for analog inputs
Common-mode rejection regarding potential Z
120 dB
Common-mode rejection at 16 2/3, 50 and 60 Hz
50 dB
20.3.4 Initialization time
When the voltage is connected or the module plugged in
2 ... 22 s
20.4 Interference immunity (of process inputs and outputs)
The product is in conformity with the provisions of the following European Directive:
2014/30/EC
Directive of the European Parliament and of the Council of
26. Februar 2014 on the harmonization of the laws of member
States relating to electromagnetic compatibility (EMC Directive)
Conformity to the stated Directive is assured through the application of the following harmonized standards:
Environment:
Industry
EMC, Emission: EN 61000-6-4: 2007/A1:2011
EMC, Immunity: EN 61000-6-2: 2005/AC:2005
See 2VAA002182R0301_CE-Conformity-P14.pdf for detailed technical data.
21. ORDERING DATA
Order no. for complete module:
Type designation: 83SR51R1210
Order number: GJR2396200R1210
Technical data are subject to change without notice!
28
2VAA007465
REVISION HISTORY
Interference immunity (of process inputs and outputs)
22. REVISION HISTORY
Rev.
1.0
2VAA007465
Date / Initial
Replaces 1 KGF 100 860
2016-07-12
CG
29
Document Number 2VAA007465
ABB Inc.
Power Generation
Wickliffe, Ohio, USA
E-Mail: [email protected]
www.abb.com/controlsystems
ABB AG
Power Generation
Mannheim, Germany
E-Mail: [email protected]
www.abb.com/controlsystems
ABB Pte. Ltd.
Power Generation
Singapore
E-Mail: [email protected]
www.abb.com/controlsystems
30
MD_2VAA007465_83SR51R1210.docx