Section G
TOP-FLO® T4V Sanitary V-Port Control Ball Valves
Stainless Steel Flow Control Equipment for the
Food, Beverage, Dairy, Cosmetics, Pharmaceutical,
Biotechnology, and Electronics Processing Industries
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TOP-FLO® T4V Control Ball Valves
The TOP-FLO® T4V Series sanitary V-port control ball valve is based upon the time tested and proven
reliability of our popular TF4 Series valve.
TOP-FLO® T4V Series ball valves are ideal for achieving a more precise flow control with the simplicity
and sealing features of a ball valve. Sizes offered are 1/2” - 4” with sanitary clamp ends, butt-weld ends
and other optional end connections upon request. The standard “V” ball options are 30° and 60° types.
While they are available as manual valves, we specialize in automating them to suit your particular control
requirements.
Features:
•360° Installation – valve may be installed in any position
•Easy “In-Line” servicing, 3-piece design allows valve ends to remain attached while servicing center
valve components
•ID of valve is full port to OD Tubing dimensions
•30° or 60° V-port ball options for desired flow characteristics
•Direct Mount ISO 5211 mounting pad
Mechanical Specifications
•Wide range of sizes: ½” - 4”
•Material of Construction:
• Body, Ball, Stem & Ends: 316SS
• FDA PTFE Cavity Filled Seats & Seals
•Connections: Sanitary Clamp, OD Tube butt-weld, others upon request
•Internal Surface Finish: 25Ra
•Pressure Ratings:
• Sizes ½” – 2”: 1000 PSI @ 70°F
• Sizes 2-½” – 4”: 800 PSI @ 70°F
•V-Port Ball Options:
• 30°
• 60°
•Operators – Topworks
• SS Locking Handle w/vinyl cover for manual operation
• Direct Mount Pneumatic Actuator
• Single acting or Double acting
• Positioners – Nema 4, 4x
• 3-15 PSI input pneumatic positioner
• 4-20MA input Electro-pneumatic positioner
• Direct Mount Modulating Electric Actuator – Nema 4, 4x
• Various operating voltages available
1
Top Line T4V control ball valves are available with 30° and 60° V-ported balls. V-ported ball
valves are superior in control characteristics compared to traditional round ported ball valves. The
30° option allows for finer control throughout the valve rotation and the 60° option provides a larger
Cv across the valve for fluid control.
30° V-port
60° V-port
2
T4V Series Flow Coefficients - Cv Chart
Valve
Size
Ball Angle
0%
15%
20%
30%
40%
50%
60%
70%
80%
90%
100%
30
0
0
0.1
0.2
0.3
0.5
0.8
1.1
1.6
2.2
2.6
60
0
0
0.1
0.3
0.5
0.9
1.4
2
3.3
4.4
6
30
0
0
0.1
0.2
0.4
0.9
1.5
2.4
3.3
4.5
5.4
60
0
0
0.1
0.2
0.6
1.7
2.3
4
6.5
9
12
30
0
0
0.1
0.2
0.5
1
2.2
3
4.5
6
7.5
60
0
0
0.1
0.3
0.75
1.8
3.3
5.5
7.5
11.6
16
30
0
0
0.6
2.1
3.2
4.4
5.8
12
14
18
22
60
0
0
0.8
2.5
4
6.7
10.5
17
24
36
58
30
0
0.9
1.4
4.2
6
8.7
13
19
23
29
40
60
0
1
2
4.6
7.8
14.7
21
30
44
58
85
30
0
1
1
4
8
12
18
28
37
62
75
60
0
1
1.5
5
10
21
34
48
64
95
130
30
0
1
1.2
4
8
22
35
52
68
99
140
60
0
1
2.5
6
14
25
40
65
91
128
160
30
0
1
2
6
15
29
48
71
100
130
145
60
0
1
3
11
25
40
59
90
141
212
340
FL
0
0.96
0.95
0.94
0.93
0.92
0.9
0.88
0.86
0.82
0.75
Xt
0
0.98
0.77
0.71
0.67
0.64
0.63
0.62
0.55
0.43
0.4
3/4
1
1-1/2
2
2-1/2
3
4
Temperature vs. Pressure Chart
PTFE Cavity Filled Seats
Fluid Service Only
1200
1000
Pressure (PSI)
1/2
800
1/2”-2”
2-1/2”-4”
600
400
200
50
0
-60
0
100
200
300
Temperature (°F)
For steam service – consult factory
3
400
450
2-1/2” - 4” Ball Valves
have 6 stud bolts
OPTIONAL
BUTT-WELD END
Materials List
No.
Materials
No.
Part Name
1
Part Name
Body
Qty.
1
CF8M (316SS)
12
Belleville Washer
2
301SS
2
End Cap
2
CF8M (316SS)
13
Stem Nut
2
304SS
3
Ball
1
316SS
14
Bolt
*
304SS
4
Stem
1
316SS
15
Washer
**
304SS
5
Joint Gasket
2
PTFE
16
Bolt Nut
**
304SS
6
Seat/Cavity Filler
2
PTFE
17
Lock Saddle
1
304SS
7
Stem Seal
1
PTFE
18
Washer
1
304SS
8
O-ring
1
FDA FKM
19
Handle
1
304SS
1 set
Qty.
Materials
9
V-ring Packing
PTFE
20
Handle Sleeve
1
Vinyl
10
Bushing
1
50% S.S. Powder Filled PTFE
21
Stop Pin
1
304SS
11
Gland Ring
1
304SS
* FOR 1/2” - 2” (4 PCS.); FOR 2-1/2” - 4” (6 PCS.)
** FOR 1/2” - 2” (4 PCS.); FOR 2-1/2” - 4” (12 PCS.)
Clamp End/Weld Dimensions
* TORQUE IN IN/LBS
SIZE
B1
B2
ØC
ØC1
ØD
E
H
I
L
L1
WT#
Torque
ISO5211
1/2
1.58
0.35
0.98
0.50
0.37
5.04
2.78
9mm
3.50
3.50
1.60
57
F04 F05
3/4
1.71
0.35
0/98
0.75
0.62
5.04
2.91
9mm
3.98
3.98
1.80
143
F04 F05
1
2.05
0.43
1.98
1.00
0.87
6.54
3.36
11mm
4.49
4.49
3.05
184
F04 F05
1-1/2
2.59
0.61
1.98
1.50
1.37
8.46
3.92
14mm
5.51
5.51
6.90
379
F05 F07
2
2.91
0.61
2.54
2.00
1.87
8.46
4.24
14mm
6.14
6.14
9.65
432
F05 F07
2-1/2
3.66
0.65
3.06
2.50
2.37
12.68
5.74
17mm
7.76
7.76
20.65
743
F07 F10
3
4.02
0.65
3.58
3.00
2.87
12.68
6.09
17mm
9.02
9.02
29.10
857
F07 F10
4
5.20
0.85
4.68
4.00
3.83
12.44
7.40
22mm
9.48
9.48
45.85
1708
F10
4
Dimensions – Automated
Pneumatic
SIZE
1/2
3/4
1
1-1/2
2
2-1/2
3
4
A
11.01
11.19
12.00
12.51
12.86
15.96
16.33
19.17
B
11.89
12.22
13.14
14.03
14.65
18.65
19.50
19.21
C
7.08
7.08
7.08
7.08
7.08
7.08
7.08
7.08
D
2.80
2.80
3.31
3.78
3.78
6.10
6.10
7.28
E
6.60
6.60
6.60
6.60
6.60
6.60
6.60
6.60
Electric
SIZE
1/2
3/4
1
1-1/2
2
2-1/2
3
4
A
6.88
7.06
7.40
7.91
8.26
14.21
14.58
17.16
B
7.78
8.09
8.54
9.46
10.05
16.89
17.74
20.94
5
C
5.96
5.96
5.96
5.96
5.96
9.86
9.86
11.18
Ordering Information
TOP‐FLO® T4V Manual V‐Port 2‐Way Sanitary Ball Valve Part Number Matrix
MATERIAL
END CONNECTIONS
3
316SS
V‐BALL DEGREE
8
TC X TC
V3
30 DEG
9
BW X BW
V6
60 DEG
C
TC X BW SIZE
VALVE SERIES
43
TF4 SERIES
PART NUMBER EXAMPLE:
39V64315TEF4
TOP‐FLO® 1 1/2" 3‐PC SANITARY V‐PORT SANITARY BALL VALVE,
BUTTWELD ENDS, 60 DEGREE V‐BALL, FDA PTFE CAVITY FILLED
SEATS, 20RA ID, 316SS, LOCKABLE LEVER HANDLE, 1000 WOG
SEAT MATERIAL & TYPE
HANDLE TYPE
05
1/2"
TEF4
CAVITY FILLED PTFE Blank
STANDARD HANDLE
07
3/4"
NCF4
NON‐CAVITY FILLED PTFE
G
GEAR OPERATOR
10
1"
SCF4
NON‐CAVITY FILLED 50/50 STFE
15
1 1/2"
20
2"
25
2 1/2"
30
3"
40
4"
TOP‐FLO® T4V Automated V‐Port 2‐Way Sanitary Ball Valve Part Number Matrix
MATERIAL
END CONNECTIONS
3
316SS
V‐BALL DEGREE
8
TC X TC
V3
30 DEG
9
BW X BW
V6
60 DEG
C
TC X BW
VALVE SERIES
4
TF4 SERIES
SIZE
SEAT MATERIAL & TYPE
AUTOMATION TYPE
05
1/2"
P
CAVITY FILLED PTFE A1
07
3/4"
N
NON‐CAVITY FILLED PTFE
A2
DOUBLE ACTING ‐ 80 PSI SUPPLY
DOUBLE ACTING ‐ 60 PSI SUPPLY
10
1"
S
NON‐CAVITY FILLED 50/50 STFE
A3
SS DOUBLE ACTING ‐ 80 PSI SUPPLY
15
1 1/2"
A4
SS DOUBLE ACTING ‐ 60 PSI SUPPLY
20
2"
S1
SPRING RETURN ‐ 80 PSI SUPPLY
25
2 1/2"
S2
SPRING RETURN ‐ 60 PSI SUPPLY
30
3"
S3
SS SPRING RETURN ‐ 80 PSI
40
4"
S4
SS SPRING RETURN ‐ 60 PSI
EM1
115VAC ‐ 1PH, NEMA 4,4X / 4‐20MA MOD. CARD
PART NUMBER EXAMPLE:
38V3420PS1
TOP‐FLO® 2" 3‐PC SANITARY V‐PORT SANITARY BALL VALVE,
CLAMP ENDS, 30 DEGREE V‐BALL, FDA PTFE CAVITY FILLED
SEATS, 20RA ID, 316SS, 1000 WOG, WITH DIRECT MOUNT
SPRING RETURN ACTUATOR SIZED FOR 80 PSI AIR SUPPLY
EM2
24VDC, NEMA 4,4X / 4‐20MA MOD. CARD
EM3
220VAC ‐ 1PH, NEMA 4,4X / 4‐20MA MOD. CARD
Positioners
Part Number Matrix
TYPE & SERIES
SWITCHES
TRANSMITTER
PP12
PNEUMATIC 3‐15 PSI INPUT
XX
(0) LIMIT SWITCHES
XX
LESS TRANSMITTER
EP10
ELECTRO‐PNEUMATIC (IP66) 4‐20mA INPUT
LS
(2) SPDT MECHANICAL
TR
4‐20mA TRANSMITTER
PART NUMBER EXAMPLE:
EP10XXTRS
EP10 ELECTRO‐PNEUMATIC POSITIONER, 4‐20mA INPUT SIGNAL, LESS LIMIT SWITCHES, 4‐20mA TRANSMITTER,
STAINLESS STEEL AIR LINE TUBING & FITTINGS, VISUAL
POSITION INDICATOR, IP66 RATED, WITH MOUNT KIT
AIR LINE MATERIAL
P PP TUBING & FITTINGS
S SS TUBING & FITTINGS
* SMART POSITIONERS & OTHER TYPES AVAILABLE ‐ CONSULT FACTORY
6
. . . the source for
all your product needs
in the process industries
Contact your Top Line Representative for Assistance
Office: P.O. Box 264 · Bradford, PA 16701
Office:
Plant: 21 Valley Hunt Drive · Lewis Run, PA 16738
800-458-6095
814-362-4626
Fax: 814-362-4453
PUMPS & STRAINERS- Centrifugal, Rotary Lobe, Filters and Strainers
VALVES - Manual, Actuated, Diaphragm
FITTINGS - Clamp, Sanitary Butt-Weld, Bevel Seat, Tube OD Butt-Weld, Custom, Biopharm
TUBING, GAUGES, SIGHT GLASSES, BRAIDED HOSE
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10/11
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