Introduction to Surfactants & Interfacial Phenomena POONGWON CHEMICAL Co.,LTD 계면활성제(surfactant)란 ? ◆ 계면활성제(Surfactant) : Surface Active Agents 의 약어로서 한 분자내에 서로 성질이 다른 2개의 그룹(친수부, 소수부)으로 이루어진 물질 Hydrophobic Group : Water Hating Hydrophilic Group : Water Loving Lyophobic Group : Solvent Hating Lyophilic Group : Solvent Loving Lipophilic Group : Oil Loving Lipophobic Group : Oil Hating Tail Group Polar Head Group POONGWON CHEMICAL Co.,LTD 계면활성제의 종류 - Hydrophilic Group Hydrophilic Group의 종류에 따라 분류한다 ◆ Carboxylates (RCOOM) Anionic ◆ Sulfates (OSO3M), Sulfonates (SO3M) ◆ Phosphates (OPO3M), Phosphonates (PO3M) ◆ Polyethylenegylcol (-CH2CH2O-) Nonionic ◆ Polyhydric alcohol (Glycerol, Sorbitol, etc) ◆ Sugar Base (Glucose, Sucrose, etc) ◆ Aminoalcohol (Ethanolamine, etc)) ◆ Amine Salts, Quaternary ammonium Salts Cationic ◆ Pyridinium Salts ◆ Sulfonium Salts, Phosphonium Salts ◆ Amino Acids Amphoteric ◆ Carboxybetaines ◆ Sulfobetaines POONGWON CHEMICAL Co.,LTD 계면활성제의 종류 - Hydrophobic Groups ◆ Straight-chain, long alkyl groups : CH3(CH2)n◆ Branched-chain, long alkyl groups : CH3(CH2)nCH(CH2)mR ◆ Aromatic(unsaturated) groups : ◆ Polypropylene oxide : -(CHCH2O)mCH3 CH3 ◆ Polysiloxane groups : -(Si-O)nCH3 ◆ Long-chain perfluoroalkyl groups : CF3(CF2)n- POONGWON CHEMICAL Co.,LTD Effects of Hydrophobic Group ◆ Length of the Hydrophobic Group - 물에 대한 용해도의 저하, 유기용매에 대한 용해도의 증가 - 계면에서의 계면활성제의 분자가 조밀하게 packing - 계면에서의 흡착이나 micelle를 형성하는 경향 증가 - 계면활성제의 M.P. 증가 ◆ Branching, Unsaturation - 물과 유기 용매에 대한 용해도의 증가 - 계면에서의 계면활성제의 분자가 looser packing(특히 cis type) - Liquid crystal형성의 저해 - Oxidation의 유발, 생분해성의 감소 ◆ Aromatic Nucleus - Polar surface에 대한 흡착성의 증가 - 계면에서의 계면활성제의 분자가 looser packing - Liquid crystal형성의 저해 POONGWON CHEMICAL Co.,LTD Raw Materials Fats & Oils Crude Oil, Natural Gas Glycerin Fatty Acid Fatty Amine Soaps Cationic Surfactants Fatty Acid Methyl Ester Alkanol Amides Fatty Alcohols Ethylene Oxide n-Paraffins α-Olefins i-Olefins Oxoalcohols n-Alcohol SulfoEster Alkyl(ether) sulfates Alkyl(ether) phosphates Ethylene secAlcohols Olefin sulfonate Nonionic Surfactants Alkylaryls Alkane sulfonate Alkyl sulfates Alkyl phosphates Alkylbenzene sulfontes Alkylphenol ethoxylates POONGWON CHEMICAL Co.,LTD Applications of Surfactants Consumer Products Industrial Applications ◆ Detergents(Cleaning agents) ◆ Personal-Care Products( Shampoo etc) ◆ Cosmetics ◆ Foods ◆ Pharmaceuticals ◆ Agriculture ◆ Textile and fibers ◆ Chemical and plastic industry ◆ Paints and lacquers ◆ Leather and furs ◆ Photo industry ◆ Metal processing ◆ Adhesives ◆ Construction ◆ Fire fighting ◆ Mining and flotation ◆ Oil recovery POONGWON CHEMICAL Co.,LTD Interfacial Phenomena ◆ Adsorption ◆ Micelles & Micellization (Self-Assembly Structure) ◆ Solubility ◆ Solubilisation ◆ (Macro)Emulsion & Microemulsion ◆ Wetting or Wettability ◆ Foaming & Defoaming ◆ Dispersing/aggregation of Solids ◆ Surfactant Interaction POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) ◆ Major Characteristic of Surfactant A higher conc. at surface/interface than bulk phase ( thermodynamics due to asymmetric molecular structure) “ADSORPTION” Non-polar phase (Air or Oil) ( liq/sol, gas/sol, gas/liq, liq/liq) Surface/Interface Polar phase (Water) A Change the physical properties of Surface/interface (esp. Reduce Surface Energy/Tension = Stable Surface) “Surface Active” Non-polar Liquid Polar Solid Polar Liquid Non-Polar Solid POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) ◆ Adsorption & CMC - No orientation - Flat on surface - No enough room to lie flat - Begin to orient Low Conc. Very Low Conc. - No change in adsorption at surface/interface - Micelle formation - Saturated mono layer - CMC - Surface active properties are at optimum Monolayer at CMC above CMC POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) ◆ Why do surfactants have a CMC ? 2 Opposite Forces - Force 1 : Repulsive Force between Polar Head Groups More Repulsive : Less tendency to form Micelles - Force 2 : Attracting Force between Hydrophobic Groups More Attractive : More tendency to form Micelles - Force 1 > Force 2 Not Aggregate - Force 1 < Force 2 Aggregate, Form Micelles POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) ◆ The effect of the various factors on the CMC (1) 1. Effective size of the hydrophilic group - Size larger CMC increase (due to Force 1 increase) - Nonion Surfactant Very small CMC (due to low polar charge) - Amphoteric Surfactant 2 Charges are further apart Higher CMC (due to effective polar size increase) 2. Effect of Counter ions - Reduce Charge Density CMC decrease (due to Force 1 decrease) CMC (Ca2+ Salt) < CMC (Na+ Salt) 3. Addition of Electrolyte to Ionic Surfactant - Reduce Charge Density CMC decrease (due to Force 1 decrease) POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) ◆ The effect of the various factors on the CMC (2) 4. Effect of pH on Ionic Surfactant - Higher pH CMC increase (due to Force 1 increase / ionization increase) 5. Effect of the Chain Length of the Hydrophobic Group - Longer Chain Length CMC decrease (due to Force 2 increase) 6. Effect of Temperature on Nonionic Surfactant - Higher Temperature H-Bond (between EO & Water) decrease Reduce Effective Size of the polar group CMC decrease (due to Force 1 decrease) 7. Effect of Temperature on Ionic Surfactant - Not apparent POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) Changes of various properties at CMC Critical Micelle Concentration Detergency Density Property Surface tension Equivalent conductivity Interfacial tension Concentration of Sodium Dodecyl Sulfate POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) Adsorption at Air/Liquid Interface ◆ Gibbs’ Adsorption Isotherm Γ= - 1 dΥ RT d lnC Γ= amount of adsorbed surfactant(mole/cm2) Υ= surface tension of the solution (dyne/cm) cmc Υ Γ C sat = cmc logC Concentration POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) Adsorption at Liquid/Liquid Interface ◆ Υ= Interfacial tension of the solution (dyne/cm) ◆ Adsorption occurs in the oil/water interface because of the attraction of hydrophobic and/or hydrophilic groups. ◆ Emulsification (HLB number) Oil 60 Υ 40 20 Water 0 Concentration POONGWON CHEMICAL Co.,LTD Adsorption and CMC (Critical Micelle Concentration) Adsorption at Solid/Liquid Interface ◆ Hydrophilic group-oriented adsorption Water repellent treatment of textile, antirusting, flotation ◆ Hydrophobic group-oriented adsorption Carbon black, organic pigments, polymer latex in aqueous solutions ◆ Dispersing effect(wetting) POONGWON CHEMICAL Co.,LTD Surface tension & Interfacial tension What is Surface Tension? ◆ Cohesive force works between molecules, attracting them each other to form liquid and solid ◆ The larger cohesive force, higher surface tension Atmosphere Liquid ◆ Surface tension Temp.(℃) Υ(dynes/cm) Water 25 72.0 Ag 900 1140 n-Octane 20 21.8 Benzene 25 28.22 POONGWON CHEMICAL Co.,LTD Surface tension & Interfacial tension What is Interfacial Tension? ◆ Interfacial tension occurs because the molecules at the interface have higher energy compared with the molecules within each phase. ◆ The larger cohesive force, higher interfacial tension Liquid A Liquid B ◆ ΥAB = ΥA + ΥB -2∑AB where ∑AB is the attractive force between Liquid A and B POONGWON CHEMICAL Co.,LTD Micellization Structure and Shape Israelachvili et al (a) (normal)micelle (b) reversed Value of VH/lca0 Structure of Micelle 0 ∼1/3 Spherical in aqueous 1/3 ∼1/2 Cylindrical in aqueous 1/2 ∼1 >1 (c) spherical (d) cylindrical (rod-like) Lamellar in aqueous Reversed micelles in nonpolar VH : volume of hydrophobic group in the micelle core lc : the length of hydrophobic group in the core a0 : cross sectional area occupied by the hydrophilic group (e) hexagonal (f) lamellar POONGWON CHEMICAL Co.,LTD Micellization Aggregation Numbers ◆ Aggregation number ( n=4/3(lc)3/VH) increase - Length of hydrophobic group의 증가 - Hydrophilic group의 감소 - The binding of counter ions의 증가 Hydrophilic Hydrophobic Loosed, bulky Long, thin ☞ Spherical Small, Closed Short, bulky ☞ Lamellar/Cylindrical POONGWON CHEMICAL Co.,LTD Solubility ◆ Krafft Point (Ionic Surfactants) ◆ Cloud Point (Nononic Surfactants) Concentration - As temperature increase, Crystalline Solid Micellar Solution the surfactants become hydrophobic, phase separation. - Nonionic surfactants have ten times the solubilizing ability of anionics. Monomer Solution Krafft Point Temperature - Solubilization is remarkably large at Cloud Point of nonionic surfactants - Thermodynamically stable(cf;emulsion) POONGWON CHEMICAL Co.,LTD Emulsion What’s Emulsion? A. Oil in Water (O/W) Water : Continuous Phase ◆ Emulsion Factors - Kind Emulsifiers - Temperature - Volume ratio of both liquid phases - The container wall B. Water in Oil (W/O) Oil : Continuous Phase ◆ Determination of the Type of Emulsion - Coloring Materials - Electrical Conductivity - Dilution - Breaking of Emulsion - Wetting of Container Wall POONGWON CHEMICAL Co.,LTD Emulsion Property of Emulsion a) Size and distribution - The type of emulsifier and emulsion method - If the droplet is too small, coalescence occur(unstable) b) Viscosity of Emulsion - The fluidity of emulsion is important of stability. - Affected by volume ratio of dispersed particle, type of emulsifier, concentration,particle size. c) Stability of Emulsion - Stable emulsion : small size and narrow range distribution. - Process of breaking : creaming, flocculation and coalescence creaming flocculation flocculation coalescence oil phase water phase creaming coalescence POONGWON CHEMICAL Co.,LTD Emulsion flocculation coalescence ◆ In order to prevent creaming - small size and narrow range distribution. - density control(reduce difference) ◆ In order to prevent flocculation - electrical repulsion(DLVO theory). - steric hindrance ◆ In order to prevent coalescence - strong absorbency is necessary. - the adsorbed emulsifier molecules must have enough affinity to both liquid - viscoelasticity(surface elasticity) - use nonionic higher polymer emulsifier POONGWON CHEMICAL Co.,LTD Emulsion Selection of Emulsifiers Most important to select the most stable emulsifiers for emulsion ◆ HLB(hydrophilic Lipophilic Balance) - HLB number : Griffin - the function of weight percent of the hydrophilic group of nonionic surfactants - Low number : more lipophilic emulsifier - High number : more hydrophilic emulsifier ◆ PIT(phase inversion temperature) - W/O change to O/W or O/W change to W/O ◆ Required HLB - When a specific oil is emulsified, the HLB number of the emulsifier which makes the most stable emulsion POONGWON CHEMICAL Co.,LTD Wetting ◆ Wetting : Solid/Gas Interface θ Water Liquid/Solid Interface A = σℓcos θ σℓ = surface tension of liquid θ is smaller, A is lager for the wettable ◆ Spreading Wetting(Ws) θ Mercury ◆ Immersional Wetting(Wi) A = σs - σ I A = wetting tension σs = gas/solid interfacial tension σi = liquid/solid interfacial tension θ = contact angle ◆ Adhesional Wetting(Wa) A>0, therefore spreading at σs > σ i POONGWON CHEMICAL Co.,LTD Wetting ◆ Various Examples of Wetting Spreading Wetting Paint and Painting Coating of plastics Antifogging of glass Draining Rapid drying Lubrication Antistatics Dust proofing Soldering Immersional Wetting Adhesional Wetting Dispersion and coagulation Adhesives Chromatography Migration of inks Degradation of tablet Demolding Adsorption of moisture by powder Adhesion of bubbles Wetting of textiles in dyeing POONGWON CHEMICAL Co.,LTD Wetting ◆ Surfactants : Unwettable Surface Contact Angle θ 〉90o Wettable Surface θ〈 90o - The hydrophobic groups of surfactants are absorbed on the surface and their hydrophilic groups face the water - The surfactants having the hydrophilic groups with the electric charge opposite that of the surface are used and they adsorbed electrically on the surface with their hydrophilic groups. POONGWON CHEMICAL Co.,LTD Foaming and defoaming Foaming ◆ Deinking agents(recycling paper), floatation of minerals, concrete, urethane etc. ◆ Alkyl chain of 12 to 14 carbon atoms is high foaming. ◆ Foam property depends on the chemical structure. ◆ Generally , better cleaning higher foaming. ◆ Nonionics is lower foaming but better cleaning. - When ethyleneoxide unit is around 10, foaming is increased rapidly. - When temperature is slightly higher than cp, most foam. ◆ The highest foaming occurs at above cmc. POONGWON CHEMICAL Co.,LTD Foaming and defoaming defoaming Foam breaker Foam lamellae Foam Breakers ◆ Dropped or sprayed ◆ Low viscous and water-insoluble - Higher fatty alcohol - Fatty acid ester - Phosphate ester - Silicone oil Foam Inhibitor ◆ Prevent foaming ◆ water-insoluble liquid and solid - Metallic soap - Fatty acid amide - Higher fatty alcohol - Propyleneoxide POONGWON CHEMICAL Co.,LTD Foaming and Antifoaming(Defoaming) 1. Foaming ◆ Foam consist of thin liquid films with approximately plane parallel sides. ◆ Absolutely pure liquids do not produce foam. ◆ Foam is also not pronounced in mixtures of similar types of materials. 2. Foam 관련 용어 ◆ Liquid/ Gas interface adsorbed films의 생성 여부 Foaming Nonfoaming. ◆ Film elasticity Persistent(metastable ) foams Transient(unstable) foams POONGWON CHEMICAL Co.,LTD Foaming and Antifoaming(Defoaming) 3. The Factors Promoting Foaming ◆ Low equilibrium surface tension ◆ Moderate rate of attaining equilibrium surface tension. ◆ Large surface concentration of surfactants ◆ High bulk viscosity ◆ Moderate surface viscosity. ◆ Electrical repulsion between the two sides of foam 4. The Factors of Foam ◆ Concentration ◆ Temp. ◆ Hardness of water ◆ Electrolytes POONGWON CHEMICAL Co.,LTD Foaming and Antifoaming(Defoaming) 5. Efficiency As a Foaming Agents ◆ CMC 이하의 농도에서 foam height는 농도가 증가함에 따라 증가. ◆ CMC 부근 또는 약간 높은 농도에서 maximum foaming height ◆ Lower CMC를 갖는 surfactants 가 good foaming agents ◆ Neutral electrolytes increase foaming. 6. Effectiveness of foaming agent ◆ Low CMC, low surface tension ⇒ good foaming ◆ Branched chain surfactants ⇒ higher initial foam, less foam stability ◆ Increase of alkyl chain ⇒ chain cohesion 증가 Too short chain ⇒ insufficient cohesiveness Too long chain ⇒ too much rigidity ◆ Highly branched chain ⇒ lower foam height POONGWON CHEMICAL Co.,LTD Foaming and Antifoaming(Defoaming) 7. Low Foaming Surfactants ◆ Rapidly diffusing, reducing elasticity of surface film. ◆ Large, straight-chain ⇒ isomeric branched-chain. ◆ Terminal positioning ⇒ positioning the hydrophilic group in a central. ◆ Highly branched chain or second hydrophilic group ⇒ looser packed noncoherent film ◆ Highly branched or relatively short chain, second hydrophobic group. POONGWON CHEMICAL Co.,LTD Foaming and Antifoaming(Defoaming) 8. Antifoaming ◆ By removing surface active materials from the bubble surface ⇒ Υ air/surf 》 Υ sol/surf 예) fine silica particles in silicone oil ◆ By replacing the foam film with an entirely different type of film. 1) Swamping with rapid diffusing noncohesive molecules of limited solubility. 예) Ethyl ether(17 dyne/cm), isoamyl alcohol(23 dyne/cm) 2) Replacing elastic surface with a brittle, close packed surface film. 예) Calcium salts of fatty acid ◆ By promoting drainage in the foam lamellae. 예) tributyl phosphate POONGWON CHEMICAL Co.,LTD Dispersion Emulsion And Dispersion ◆ Emulsion : the polarity of two phases is quite different in water and oil. Dispersion : the polarity of two phases can be similar in medium and particles ◆ Emulsion : spherical shape Dispersion : various shape ◆ Emulsion : creaming, flocculation and coalescence Dispersion : settling, separation and slight flocculation Free settling Flocculent settling POONGWON CHEMICAL Co.,LTD 15. Detergency 15-1 Wetting Process ◆ Surfactants adsorbed on the surface(solid or oil) 15-2 Soil-Removing Process ◆ Removal of liquid and solid soil - Liquid soil : Rolling-up model - Solid soil : Electrostatic interaction - Anionic surfactants increase the negative charge : good soil removal. - High alkaline increase cleaning effect(negative zeta-potential ) - Maximum cleaning power is obtained at optimum concentration of salts. - Nonionic surfactants is excellent cleaning agent oil soil. ◆ Soil redeposition - The method to prevent redeposition is same as stabilization of dispersion and emulsion. - Polymer(CMC, PEG etc) POONGWON CHEMICAL Co.,LTD 17. Synergistic Effects ◆ When formulating emulsion and dispersion etc, desired effect can be achieved to employing combinations of surfactants. ◆ Homo-synergism : similar structure and same ionic surfactants. Hetero-synergism : combination of surfactants having different properties. ◆ β parameter If β is negative, attractive force If β is positive, repulsive force S 1 synergism antagonism(negative synergism) 2 A Υ Log C POONGWON CHEMICAL Co.,LTD 17. Synergistic Effects ◆ Factors on Synergism - Chemical structure - Ionic character - Mixing ratio(mole fraction) ◆ Synergistic effects - Formation complex : anionic and amphoteric, anionic and cationic, cationic and amphoteric, ionic salts. - Week interaction : by mixing more than two kinds of nonionic in emulsification. Mixing anionic with fatty alcohol. Stable emulsion Stable dispersion Stable forming Good detergency etc POONGWON CHEMICAL Co.,LTD Future trends of Surfactants ◆ Raw materials Renewable Resources - Sugar base(APG, Glucamide) - Amino acid base Petrochemicals Materials - LAS, Nonylphenol - Biodegradability - Toxicity - Eco-Hormone - Resources POONGWON CHEMICAL Co.,LTD Future trends of Surfactants ◆ High Performance - 고효능화 - Compact 화 - 자원의 절약 ◆ Multi- Function화 기능A Surfactants 기능B Chelating Polymer Multi-Function화 Chelating Surfactants Polymerizable Surfactants POONGWON CHEMICAL Co.,LTD Cutting Oil - ◆ Soluble Cutting Oil Oil - Lubrication - Wetting - Emulsifier Surfactants - Water - Cooling - Anionic type : Sufonates, Carboxylates(Soap) ◆ Surfactants - Nonionic type : Alkylglycolethers, Specials - Counter : Na, NH3, Alkanolamines - Solubilizers : PEG, Butyl alcohol etc. ◆ Additives - Anti-forming agents - Anti-rusting agents POONGWON CHEMICAL Co.,LTD Cutting Oil Performance ◆ Requirements Environment - Efficient Lubrication - Odor - Cooling Efficiency - Irritation - Fire-Resistance - Biodegradability Soluble - Cutting Oil (Emulsion type) - Lubrication - Cooling - Non-aqueous Cutting Oil - Lubrication ◆ Classification POONGWON CHEMICAL Co.,LTD POONGWON CHEMICAL Co.,LTD
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