RESEARCH ARTICLE Probability of Spacesuit-Induced Fingernail Trauma Is Associated with Hand Circumference Roedolph A. Opperman, James M. A. Waldie, Alan Natapoff, Dava J. Newman, and Jeffrey A. Jones OPPERMAN RA, WALDIE JMA, NATAPOFF A, NEWMAN DJ, JONES JA. The primary NASA EVA training facility, the Neutral Probability of spacesuit-induced fingernail trauma is associated with Buoyancy Laboratory (NBL) at the Johnson Space hand circumference. Aviat Space Environ Med 2010; 81:907–13. Center, Houston, TX, simulates the weightless condiIntroduction: A significant number of astronauts sustain hand injuries tions of orbital operations. The NBL is a 23.5 million L during extravehicular activity training and operations. These hand injuries have been known to cause fingernail delamination (onycholysis) water tank that contains full-sized mock-ups of the that requires medical intervention. This study investigated correlations Space Shuttle cargo bay, flight payloads, and Internabetween the anthropometrics of the hand and susceptibility to injury. tional Space Station (ISS) elements. The spacesuit asMethods: The analysis explored the hypothesis that crewmembers with semblies used in the NBL are certified for training only a high finger-to-hand size ratio are more likely to experience injuries. A database of 232 crewmembers’ injury records and anthropometrics Delivered by Ingenta to: ? the custom training gloves. Initial crewmemand accept was sourced from NASA Johnson Space Center. Results: No signifi IP: 5.10.31.211 On:cant Wed, ber 12 Jul 2017 22:05:20 EVA qualifi cation, evaluation, and skills training effect of finger-to-hand size was found on the probability of injury, but requires ; 65 h, as compared with specific mission traincircumference and width of the metacarpophalangeal (MCP) joint were ing which consists, on average, of 11.6 h per hour of found to be significantly associated with injuries by the Kruskal-Wallis test. A multivariate logistic regression showed that hand circumference is flight EVA and begins approximately a year before the the dominant effect on the likelihood of onycholysis. Discussion: Male scheduled spaceflight (23). crewmembers with a hand circumference . 22.86 cm (9”) have a 19.6% Despite the advances in spacesuit glove technology probability of finger injury, but those with hand circumferences ⱕ 22.86 and fabrication, astronauts still claim that the hardest cm (9”) only have a 5.6% chance of injury. Findings were similar for female crewmembers. This increased probability may be due to constricpart of any EVA is working with the hands (2). Hand tion at large MCP joints by the current NASA Phase VI glove. Constriction dexterity, tactility, strength, and endurance are reduced may lead to occlusion of vascular flow to the fingers that may increase because of the large force required to bend the rigid, gasthe chances of onycholysis. Injury rates are lower on gloves such as the pressurized materials from the neutral position (17,3,21). superseded series 4000 and the Russian Orlan that provide more volume for the MCP joint. This suggests that we can reduce onycholysis by modiIn addition, the gloves are often uncomfortable to the fying the design of the current gloves at the MCP joint. point of pain and/or minor physical injury to the hand: Keywords: fingernail delamination, onycholysis, extravehicular activity, they cause calluses, abrasions, contusions, fingernail anthropometric data, EMU glove, hand injury, space suit, astronaut. trauma, wrist and forearm muscle stress, and nerve imCopyright: Aerospace Medical Association pingements between the thumb and forefinger (20,21,18). E XTRAVEHICULAR activity (EVA) spacesuits are a key enabling technology for space operations, particularly during construction, maintenance, and exploration missions (10). The NASA EVA suit, called the Extravehicular Mobility Unit (EMU), is a 14-layer bodyshaped enclosure pressurized with 100% oxygen at 29.6 kPa (4.3 psi) (22,11). The current Phase VI EMU glove was first flown in December 1998. The design of the gloves is regarded as the greatest engineering challenge to suit design. Developing a small tactile joint for the fingers has been extremely challenging (10,6,16). The Phase VI is custom-made for each crewmember using hand casting, laser scanning, 3D computer modeling, stereo-lithography, laser cutting, and CNC machining. This yields better fit and improved comfort and mobility as compared to the superseded Series 4000 gloves. At the same time, they can be produced more quickly and at lower cost (5). When a crewmember is selected for an EVA mission, a pair of gloves is fabricated and delivered for fit-check. This pair will be used for training, while other pairs are crafted for flight use. In a study of in-flight EVA injuries to U.S. astronauts, 20 instances of hand injury were reported, followed by 12 to the foot (14). Strauss (19) found that in 770 EVA training sessions conducted from 2002 to 2004, 352 injury symptoms were reported. Of those, the largest number related to the hand (47.2%) and the shoulders (20.7%). More than half of the hand symptoms were due to fingertip and nail contact with the glove. During the study period 18 astronauts required continued medical care From the Department of Aeronautics and Astronautics, Massachusetts Institute of Technology, Cambridge, MA, and Space Medicine & Healthcare Systems, NASA Johnson Space Center, Houston, TX. This manuscript was received for review in April 2010. It was accepted for publication in July 2010. Address correspondence and reprint requests to: Prof. Dava J. Newman, Department of Aeronautics and Astronautics, Massachusetts Institute of Technology, 77 Massachusetts Ave., Rm. 33-307, Cambridge, MA 02139; [email protected]. Reprint & Copyright © by Aerospace Medical Association, Alexandria, VA. DOI: 10.3357/ASEM.2810.2010 Aviation, Space, and Environmental Medicine x Vol. 81, No. 10 x October 2010 907 EMU ONYCHOLYSIS ANTHROPOMETRICS—OPPERMAN ET AL. Grasping power is, therefore, shared better between the for hand complaints, 13 of which were for fingernail debase of the fingers and the palm (almost like a mitt), which lamination from the nail bed (19). effectively reduces the finger-to-hand length ratio (4). The Fingernail delamination or onycholysis is probably aim of this study was to determine if any hand or finger caused by axial loading of the fingernails during hard dimension predicts a greater likelihood of fingernail decontact with the protective ‘thimbles’ inside the glove lamination injury when using the EMU glove. In particuwhen reaching or forcefully grasping an object (18). Axial lar, the finger-to-hand ratio was analyzed to explore the loading is also increased during training, as the common hypothesis that astronauts with proportionally longer pose of pitching forward (and even lying supine) forces fingers are more prone to onycholysis. the fingers to support part of the bodyweight when stretching the arms out to work below the body’s center of mass. The presence of moisture (9) and abnormal perMETHODS fusion of blood to the fingernail bed as a result of contact Injury data was collected from the Injury Tracking pressure inside the glove (12) may also contribute. This is System (ITS) at NASA Johnson Space Center (JSC). analogous to reperfusion injury commonly observed folThis database, recently compiled by Wyle Laboratories lowing organs that have been made transiently ischemic. (Houston, TX) from several existing medical logs, is the Following post-ischemia reperfusion, there is capillary most comprehensive injury archive for U.S. astronauts fluid and cellular leak, which could result in increased (7). ITS data sources include JSC EVA logs, NBL training interstitial fluid pressure or swelling. In a fingertip with reports, flight surgeon records in the Electronic Medical an intact nail, the increased tissue pressure against the Records during ISS and Space Shuttle missions, and rigid nail could be sensed by the pain fibers in the nail from other NASA or NASA-sponsored physiologic rebed, thus causing crewmember discomfort. This reperfusearch projects. Anthropometric data was obtained sion-induced pressure increase in the nail matrix is Delivered to: sizing ? from JSC measurements taken during the custom hypothesized to cause the nail to detach from the nailby Ingenta IP: 5.10.31.211 On: Wed, 12 Jul 2017 22:05:20 glove-fitting process for each hand. A NASA flight surbed, resulting in the onset of fingernail delamination. geon reviewed the ITS for completeness and accuracy, Hyperperfusion, the term used for the fierce return of recorded the anthropometric data to each subject, and once constricted blood to a blood-deprived in vivo tissue anonymized the archive before release. Fig. 1 shows the region, is hypothesized to intensify these effects. The 22 hand parameters recorded for each hand of each asmost effective countermeasure for onycholysis as retronaut in that process, which were combined with subported by Strauss (18) is optimal glove sizing and fitting. ject height and weight to form the complete individual Other countermeasures include cutting the fingernails anthropometric variables included in this study. The as short as possible, applying dressings that will protect the fingertips, and keeping the fingers free of moisture. Dressings commonly used for this purpose include: Dermabond™ topical skin adhesive (New Brunswick, NJ); Tegaderm™ (St. Paul, MN); Band-Aidw; and Medfix Moleskin adhesive bandage (Indianapolis, IN) (18). The continuing high prevalence of onycholysis shows that these countermeasures have been largely ineffective: at Copyright: Aerospace Medical Association least one astronaut had his/her fingernails removed for EVA operations to prevent pain, obstruction of the fingertip by the loose/protruding nail inside the glove, and the risk of secondary bacterial or yeast infection of the exposed bed in the moist confines of the glove (4). The complexity of joints and dimensions inherent in the hand pose a fundamental challenge to glove performance beyond the glove design itself: if fingers are short, for example, the hand has no significant fulcrums about which to bend the pressurized joints (17). Crewmembers with longer fingers need apply only small fingertip pressure to create the necessary torques. We hypothesized, however, that to hold a given item, EVA crewmembers with longer fingers (or large finger-to-hand ratios) must grasp with proportionately more finger articulation, causing greater movement, contact force, and consequent trauma inside the glove. Crewmembers have also noted that finger injury is subjectively lower in the Russian Orlan glove, which despite being pressurized at a higher and inherently more rigid level of 38.6 kPa (5.6 psi), has a larger palm and shorter, stubbier finger lengths than the EMU. It is also not so closely fitted into the finger crotches. Fig. 1. Measured hand parameters for EMU glove sizing. 908 Aviation, Space, and Environmental Medicine x Vol. 81, No. 10 x October 2010 EMU ONYCHOLYSIS ANTHROPOMETRICS—OPPERMAN ET AL. TABLE I. NUMBERS OF INJURED AND UNINJURED CREWMEMBERS WHO HAVE COMPLETE ANTHROPOMETRIC DATA. We found no difference between the results for righthanded male crewmembers and for the average of all male crewmembers. Our analysis focused on the rightInjured Uninjured Gender Handedness Crew Crew % Injured handed male crewmembers, as this constitutes the largest group of subjects. Male right hand M Right 16 141 10.19 Before the experiment we expected that hand length, Male left hand M Left 3 16 15.79 hand circumference, and finger-to-hand ratio would be Male unknown M Unknown 1 15 6.25 hand most closely related to delamination. Therefore, to inMale fingernail M 20 172 10.42 sure a family significance level of 0.05, we applied a delamination Bonferroni correction that requires P , 0.05/3 5 0.0167 Female right hand F Right 1 27 3.57 Female left hand F Left 0 6 0.00 separately for each measure. If the distributions of a Female unknown F Unknown 1 5 16.67 measure, injured and uninjured, were consistent with a hand normal distribution [one-sample Kolmogorov-Smirnov Female fingernail F 2 38 5.00 (KS) test] we applied a two-sample t-test. Otherwise, we delamination Total M&F 22 210 9.48 applied a Kruskal-Wallis (KW, i.e., the Mann-Whitney test in this special case of one degree of freedom) test. It is also possible to have significant differences between finger-to-hand ratio is the length of the lateral side of (e.g., variances of) the injured and control subgroups the middle finger (metric 12) divided by the total hand even if their means are identical. The two-sample KS length (metric 22). The hand width and hand circumfernonparametric test was applied to rule out anomalies ence measurements were taken at the metacarpophalanarising from differences in the distributions of the ingeal (MCP) joint, across all the knuckles on the dorsum jured and control groups. Delivered to: ? of the hand. Each crewmember would, while keepingby Ingenta A multivariate logistic regression analysis and receiver IP: 5.10.31.211 On: Wed, 12 Jul 2017 22:05:20 the fingers together, flex at the MCP joint to form a operating characteristic (ROC) analysis was performed slightly closed hand. Two creases are observed to apto assess the contributions of these independent varipear on either side of the palm which extend inward, ables as predictors of a “not/injured” (0/1) outcome. A forming a line that runs parallel to the knuckles. The standard significance level of P , 0.05 was used for the measurement was taken by following this line as best as regression analysis. A cumulative fraction plot was genpossible. A total of 192 male and 40 female crewmemerated to identify possible cut-off values of relevant anbers have complete injury and anthropometric records. thropometric parameters that relate to higher probability Among them, 20 men (10.42%) and 2 women (5.0%) of finger injury. The cut-off point may be used during showed at least one instance of fingernail delamination. glove fitting for new crewmembers to identify individTable I shows the composition of the two cohorts. uals with a high probability of injury. Several statistical tests were performed using SYSTAT 12 software (Systat Software Inc., San Jose, CA). DataRESULTS sets were formed for the left and right hands from all subjects for each anthropometric metric and the fingerSingle results were considered significant if P , to-hand ratio, and further divided into injured Aerospace and un- Medical 0.0167, Association with results shown in parentheses as P 5 left Copyright: injured (or control) subgroups. As the number of female hand, right hand. Two measurements (denoted by numcrewmembers and injuries was too small to support reliber as shown in Fig. 1) were not rejected by the KS test able analysis, only the male population was considered. of normality: distance between proximal interphalanTABLE II. SIGNIFICANT (P 5 0.0167) PARAMETRIC AND NONPARAMETRIC STATISTICAL RESULTS FOR FINGERNAIL INJURY IN MALE CREWMEMBERS. Two-Sample t-Test Hand Parameter A Priori Hand circumference Hand width Total hand length Finger-to-hand ratio Accidentals Right Middle Finger Circ (DIP) Left Middle Finger Circ (PIP) Ring Finger Circ (DIP) Ring Finger Circ (PIP) Right Little Finger Circ (DIP) Two-Sample Kolmogorov-Smirnov Kruskal-Wallis # Left Right Left Right Left Right 21 20 22 12/22 0.341 0.801 0.993 0.111 0.103 0.721 0.338 0.054 0.106 0.061 0.402 0.009* 0.021 0.293 0.480 0.007* 0.010* 0.061 0.513 - - 0.154 0.037 0.208 - 0.243 0.031 0.170 0.225 0.030 0.002* 0.052 - 0.046 0.042 0.037 0.025 R10 L11 14 15 R18 DIP 5 distal interphalangeal joint; PIP 5 proximal interphalangeal joint. * P , 0.05 (family significance). Aviation, Space, and Environmental Medicine x Vol. 81, No. 10 x October 2010 909 EMU ONYCHOLYSIS ANTHROPOMETRICS—OPPERMAN ET AL. Fig. 2. Injury distribution vs. finger-to-hand ratio. mass index (BMI) to the model increases the area under geal thumb joint and MCP joint (4) and finger-to-hand the ROC curve slightly. The result of the cumulative ratio (12/22). No measurements were found to have sigfraction analysis is presented in Fig. 6. The graph shows nificantly different means under the two-sample t-test Delivered by Ingenta to: ? more than 50% of all delamination cases are reas between the injured and control subgroups. The fi ngerIP: 5.10.31.211 On: Wed,that 12 Jul 2017 22:05:20 ported for hand circumferences ⱖ 22.86 cm (9”) and an to-hand ratio showed no significant difference (P 5 0.80, increasing fraction of the crewmembers with hand cir0.99). cumferences larger than 20.32 cm (8”) are injured. After Bonferroni correction there were no significant control/delaminated differences in distribution on the two-sample KS test for the remaining metrics. The KW DISCUSSION test (which does not presume normal distributions) inEffective gloves are critical to successful EVA perfordicated a significant effect of hand circumference (21) mance (1,5). Improvements in glove flexibility, dexterity, (P 5 0.009, 0.007) and hand width (20) (P 5 0.02, 0.01) tactility, and comfort, with a reduction in muscle fatigue for both hands and left ring finger circumference (14) at and injury, will therefore have great impact on astronaut the distal interphalangeal (DIP) joint (P 5 0.002, 0.04) on productivity (13,8,15). With the expected dramatic inthe Bonferroni-corrected P , 0.0167 criterion. Table II crease in EVAs required for imminent planetary explosummarizes the significant results. Figs. 2–4 show the ration missions, the demands on safe and effective hand injury distributions for finger-to-hand ratio, hand cirfunction will also increase (20). Nevertheless, EVA injucumference, and hand width, respectively. ries have actually become more prominent since 2002, Table III contains the results of theCopyright: logistic regression Aerospace Medical Association probably due to the unprecedented increase in training analysis and Fig. 5 shows the ROC density curve with to support construction and maintenance of the ISS a maximum area under the curve of 0.73. While hand (23,19). It is, therefore, essential that new studies and circumference is the dominant variable, adding body Fig. 3. Injury distribution vs. hand circumference. 910 Aviation, Space, and Environmental Medicine x Vol. 81, No. 10 x October 2010 EMU ONYCHOLYSIS ANTHROPOMETRICS—OPPERMAN ET AL. Fig. 4. Injury distribution vs. hand width. pressure on the MCP area may reduce (or even occlude) protocols be applied to address the high incidence of blood flow from the fingers (12). This, combined with onycholysis injuries among astronauts. agitation of the fingertips due to axial loading inside the We found no significant difference in the number of Delivered by Ingenta to: ?the presence of moisture, ultimately irritates glove and cases of onycholysis between short- and long-handed IP: 5.10.31.211 On: Wed, 12 Jul 2017 22:05:20 the nail bed (9). Removing the constriction after claspastronauts in our sample. Our original hypothesis based ing may result in hyperperfusion of the fingers, causing on finger length was not sustained by the data, but sevfurther injury. Thumbnail delamination is extremely eral hand anthropometrics based on width and circumrare and is documented in only a single case. As the ference have been found to be significantly different thumb is proximal to the MCP joint, the lack of injury between injured and uninjured groups in our sample. compared to the main digits supports the suggestion that The most significant anthropometric factor in injury the glove’s MCP joint plays a significant role in blood prevalence is hand circumference. The KW test found occlusion and injury. Hand width was found to have a the magnitude of (right, left) hand circumference was significant effect (P 5 0.02, 0.01) on injury (Table II and significantly greater (P 5 0.009, 0.007) for the injured Fig. 4), but width and circumference measured at the astronauts in our sample than for the uninjured. The knuckles are in the same family of anthropometric meatwo-sample KS test found (marginally) no significant surements and not considered to be independent. difference between injured and uninjured distributions. Viegas (20) believes that onycholysis has only ocTable II shows the KW and KS results and Fig. 3 clearly curred in Phase VI spacesuit gloves (gradually introshows that the injured sample had larger hand circumduced from 1998) and not in the preceding Series 4000 ferences. It is reassuring that both hands give the same Medical Copyright: Aerospace Association gloves. Moreover, since the incidence of delamination is significant result. very low in older astronauts, it is possible that the deThe cumulative fraction analysis shows that crewsign of the older gloves also inhibits injury. This contrast members with a hand circumference of 22.86 cm (9”) or between gloves suggests that the Phase VI custom glove above are almost four times more likely to be injured as sizing protocols do not sufficiently accommodate larger those below 22.86 cm (9”), with injury rates of 19.6% (11 MCP joints. Current sizing protocols increase glove out of 56) and 5.7% (9 out of 157), respectively. The inwidth as hand width increases, but hand thickness is not jury rate for female crewmembers in the ITS is low addressed (Hodgson E; written communication; 16 De(5.0%), which is consistent with the low rate for male cember 2009). The new glove may also impose increased crewmembers with comparable hand circumference. contact force on larger knuckles due to different bendOur logistic regression suggests that large hand circuming characteristics of the bladder or restraint structure ference is the dominant effect on the likelihood of ony(such as the palm bar). The increase in EVA injuries since cholysis and that crewmembers who have a lower BMI (taller, lighter crewmembers) are marginally more susceptible to injury. Hand width was found to have a sigTABLE III. LOGISTIC REGRESSION RESULTS FOR HAND CIRCUMFERENCE AND BODY MASS INDEX (BMI). nificant effect (P = 0.02, 0.01) on injury (Table II and Fig. 4), but width and circumference measured at the knuckles Parameter Estimate Standard Error Z P-Value are in the same family of anthropometric measurements Constant 5.339 213.637 20.554 0.011 and not considered to be independent. Hand Circumference (R21) 1.890 0.645 2.928 0.003* These findings suggest that onycholysis may be 0.135 20.206 21.523 0.128 BMI 5 weight (lb) x 703 / caused in part by the impact that the glove’s constricting height2 (in2) of the hand around the MCP joint has on finger perfusion—perhaps when clasping. Increasing the contact * P , 0.05 (family significance). Aviation, Space, and Environmental Medicine x Vol. 81, No. 10 x October 2010 911 EMU ONYCHOLYSIS ANTHROPOMETRICS—OPPERMAN ET AL. ence have a significant effect on the onset of onycholysis. It is likely that the current EMU Phase VI gloves constrict large MCP joints and impede perfusion to the fingers. Crewmembers with a MCP joint circumference of more than 22.86 cm (9”) are approximately four times more likely to suffer onycholysis than those of 22.86 cm (9”) or less. The increase in onycholysis injuries coincides with the replacement of the Series 4000 with the Phase VI glove and the associated closer-fitting custom sizing protocols. Injury rates are also subjectively lower with the Russian Orlan glove, which provides generous accommodation around the MCP joint. This finding suggests that the Phase VI sizing protocol should allow for increased accommodation around the MCP joint to reduce constriction. Crewmembers with MCP joints greater than 22.86 cm (9”) should also be especially diligent in using current fingernail injury countermeasures. Fig. 5. ROC curve from logistic regression analysis (area under ROC The results of this study may assist in the selection of curve 5 0.73). EVA crewmembers, decrease the incidence of medical interventions (by suggesting early use of onycholysis countermeasures for those at higher risk), and highlight 2002, noted above, may therefore also be due in part to specific glove sizing configurations in which design imthe dominance of the Phase VI glove since that date, Delivered to: ? could significantly improve performance provements rather than solely due to increased training. The reducedby Ingenta IP: 5.10.31.211 On: Wed, 12 Jul 2017 22:05:20 and decrease injury. rates of finger injury in the Russian Orlan gloves also suggests MCP constriction may be a contributory factor, ACKNOWLEDGMENTS as that design provides greater accommodation around The authors would like to thank ILC Dover as primary sponsor the MCP joint. of this project, particularly Phil Spampinato and Keith Splawn. We Of the remaining metrics, only the ring finger circumwould also like to thank Dr. Robert Ploutz-Snyder from NASA-JSC for his input and feedback and Dr. Samuel Strauss and Dr. Richard ference (at the distal interphalangeal joint) (14) showed Scheuring for contributing findings to the EVA injury database. Lastly a significant difference between the injured and the conwe would like to thank the NASA-JSC engineers and scientists who trol group (P 5 0.04, 0.03) by two-sample KS test. The supported this effort. KW test also indicates a significant difference for the left Authors and affiliations: Roedolph A. Opperman, B.Eng., James M. A. Waldie, Ph.D., B.Bus.(Admin.), Alan Natapoff, Ph.D., and Dava ring finger circumference at the DIP joint (P 5 0.002, J. Newman, Ph.D., S.M., Man-Vehicle Laboratory, Department of 0.04). The ITS reports unfortunately rarely specify which Aeronautics and Astronautics, Massachusetts Institute of Technology, finger(s) were injured. NASA flight surgeons and crewCambridge, MA; and Jeffrey A. Jones, M.D., S.M., Space Medicine & Healthcare Systems, NASA Johnson Space Center, Houston, TX. members indicate that multiple fingers on each hand are usually affected. In summary, our results show that Copyright: finger length is not Aerospace Medical Association REFERENCES correlated with higher injury rates among crewmem1. Cadogan D, Bradley D, Kosmo J. Spacesuit glove manufacturing bers, but we infer that MCP joint width and circumferenhancements through the use of advanced technologies. 2. 3. 4. 5. 6. 7. 8. Fig. 6. Cumulative fraction of right hand circumference for injured and uninjured crewmembers. 912 Houston, TX: National Aeronautics and Space Administration; 1993. Astronomy Database Journal. Chaikin A. A man on the Moon. London: Penguin Books Ltd.; 1998:233–84. Eckart P. Spaceflight life support and biospherics. Dordecht: Kluwer Academic Publishers; 1996:155–68. Gernhardt M. 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