Mechanism of Bactericidal and Fungicidal Activities of Textiles Covalently Modified With Alkylated Polyethylenimine Jian Lin,1 Shuyi Qiu,1 Kim Lewis,2 Alexander M. Klibanov1 1 Department of Chemistry and Division of Biological Engineering, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139; telephone: 617-253-3556; fax: 617-252-1609; e-mail: [email protected] 2 Department of Biology, Northeastern University, Boston, Massachusetts Received 13 November 2002; accepted 16 December 2002 DOI: 10.1002/bit.10651 Abstract: Our previous studies have led to a novel “nonrelease” approach to making materials bactericidal by covalently attaching certain moderately hydrophobic polycations to their surfaces. In the present work, this strategy is extended beyond the heretofore-used nonporous materials to include common woven textiles (cotton, wool, nylon, and polyester). Pieces of such cloths derivatized with N-hexylated+methylated highmolecular-weight polyethylenimine (PEI) are strongly bactericidal against several airborne Gram-positive and Gram-negative bacteria. In contrast, the immobilized and N-alkylated PEIs of low molecular weight have only a weak, if any, bactericidal activity. These findings support a mechanism of the antibacterial action whereby highmolecular-weight and hydrophobic polycationic chains penetrate bacterial cell membranes/walls and fatally damage them. The bactericidal textiles prepared herein are lethal not only to pathogenic bacteria but to fungi as well. © 2003 Wiley Periodicals, Inc. Biotechnol Bioeng 83: 168– 172, 2003. Keywords: polycations; immobilization; microbicidal materials; fibers; cotton; molecular weight of polymers INTRODUCTION There is an ever-growing need for prevention of bacterial infections in the hospital environment, in common daily situations, and in (tragically real) acts of biological terrorism and warfare. In our recent studies, a new strategy has been designed and verified for rendering common materials, such as plastics and glass, permanently bactericidal (Lin et al., 2002a, 2002b; Tiller et al., 2001, 2002). This strategy, involving covalent attachment of certain hydrophobic polycations to material surfaces, has proved very effective Correspondence to: Prof. A. M. Klibanov Contract grant sponsor: U.S. Army Research Office (Institute for Soldier Nanotechnologies at MIT) The content of the information reported in this work does not necessarily reflect the position or policy of the U.S. Government, and no official endorsement should be inferred. © 2003 Wiley Periodicals, Inc. against a variety of Gram-positive and Gram-negative bacteria, whether airborne or waterborne (Lin et al., 2002a, 2002b; Tiller et al., 2001, 2002). Thus far, however, this approach has been validated for only nonporous materials (Borman, 2002) and only against bacterial pathogens. The defining mechanistic feature of the aforementioned strategy is that it is not based on a gradual release of an entrapped antiseptic agent (Tiller et al., 2001). Similar nonrelease claims have been made for antibacterial materials developed by other investigators (Borman, 2002; Isquith et al., 1972; www.microbeshield.com), whereby fatty alkyl groups were attached to surfaces via ammonium anchors. However, in contrast to our immobilized polymers (Lin et al., 2002a, 2002b; Tiller et al., 2001, 2002), it is difficult to imagine how these relatively short chains can fatally penetrate bacterial membranes and/or cell walls. In the present investigation, we extend our bactericidal technology to textiles made of cotton, wool, nylon, or polyester. Moreover, such porous, woven materials bearing covalently attached alkylated polyethylemine (PEI) have been found to be not only highly bactericidal but also equally deadly to airborne fungi. Finally, mechanistic experiments carried out with PEIs of widely different sizes have revealed that surface-immobilized chains indeed must be polymeric (with average molecular weights at least in the multiple thousands) to exert their bactericidal effect. MATERIALS AND METHODS Materials Cotton, wool, nylon (Nylon-66), and polyester [poly(ethylene terephthalate), or PET] textiles were purchased from a fabric store in the Chinatown section of Boston, Massachusetts. Amino-glass slides (aminopropyltrimethoxysilanederivatized microscope slides) and fluorescein (Na salt) were purchased from Sigma Chemical Co. PEI (Mw of 750, 25, 2, and 0.8 kDa), bromohexane, iodomethane, cetyltrimethylammonium chloride, tert-amyl alcohol, and all other chemicals and solvents were obtained from Aldrich Chemical Co. and used without further purification. Immobilization of PEI Onto Textile and Glass Surfaces Followed by N-Alkylation A 5×5-cm cotton or wool cloth was thoroughly washed with distilled water, dried, and placed in a solution of 5 mL of 4-bromobutyrylchloride in 95 mL of dry chloroform, followed by stirring at room temperature for 5 h (Arai et al., 2001). The acylated cloth was rinsed with chloroform to remove unreacted 4-bromobutyrylchloride and immersed in a mixture containing 10 g of PEI and 0.1 g of KOH in 90 mL of tert-amyl alcohol. After stirring at 75°C for 9 h, the PEI-derivatized cloth was rinsed with methanol, air dried, and placed in a solution of 0.1 g of KOH and 10 mL of bromohexane in 90 mL of tert-amyl alcohol (Noding and Heitz, 1998). After stirring at 75°C overnight, the cloth was rinsed with methanol and further N-methylated in a solution of 10 mL of iodomethane in 90 mL of tert-amyl alcohol at 40°C for 5 h in a sealed bottle (Lin et al., 2002b). The resultant N-alkylated cloth was washed with methanol and distilled water. In addition, when so stated hereafter, it was further exhaustively washed with a 1% liquid soap (Softsoap, Colgate-Palmolive Co.) solution in water at 55°C overnight. A 5×5-cm nylon cloth was partially hydrolyzed in a 3 M aqueous solution of HCl at 45°C for 4 h (Berezin et al., 1974), and a polyester cloth of the same size was partially hydrolyzed in a 1 M aqueous solution of NaOH at 45°C for 5 h (Chen and McCarthy, 1998). These treatments had no noticeable effect on the appearance and physical strength of the textiles. They were subsequently covalently derivatized using the same procedure as described earlier for cotton and wool. An amino-glass slide was ultrasonicated in isopropyl alcohol for 5 min, dried at 80°C, and placed in a solution of 5 mL of 4-bromobutyryl chloride in 95 mL of dry chloroform, followed by stirring at room temperature for 5 h. The N-acylated amino-glass slide was rinsed with methanol and immersed in a mixture containing 20 g of PEI and 0.5 g of KOH in 80 mL of tert-amyl alcohol. After stirring at 90°C for 9 h, the PEI-modified slide was removed, rinsed with methanol, air dried, and placed in a solution of 0.5 g of KOH and 10 mL of bromohexane in 90 mL of tert-amyl alcohol. After stirring at 90°C overnight, the slide was rinsed with methanol and further N-methylated in a solution of 20 mL of iodomethane in 80 mL of tert-amyl alcohol at 60°C for 9 h in a sealed bottle. Titration of Primary and Quaternary Amino Groups Primary amino groups (Lee and Loudon, 1979). A 2×2-cm wool cloth was immersed in 2 mL of a 0.1 M picric acid solution in methylene chloride, followed by washing with 20 mL of the solvent, drying, and addition of 2 mL of dry N,N-diisopropylethylamine. After a 5-min shaking, the cloth was washed twice with 5 mL of methanol. The combined 2 mL of N,N-diisopropylethylamine and 10 mL of methanol were diluted to 40 mL with ethanol. The concentration of the immobilized NH2 groups, 0.44 ± 0.01 nmol/ cm2, was calculated from the literature extinction coefficient of the amine–picrate complex of 14.5 mM−1 cm−1 at 358 nm. The partially hydrolyzed nylon was also analyzed using the foregoing procedure, yielding 0.70 ± 0.01 nmol of NH2 groups per square centimeter of cloth. The carboxylic groups of the partially hydrolyzed polyester cloth were converted into amino groups via activation with 1,3dicyclohexylcarbodiimide, followed by coupling with 1,2diamonoethane. The density of the resultant NH2 groups was found to be 0.92 ± 0.02 nmol/cm2. Quaternary amino groups (Ledbetter and Bowen, 1969). A 2×2-cm alkyl-PEI-derivatized cloth was dipped in a 1% aqueous solution of fluorescein (Na salt), shaken for 5 min, thoroughly rinsed with distilled water, and placed in 20 mL of a 0.25% aqueous solution of cetyltrimethylammonium chloride. After removing the fabric and adding 10% (v/v) of a 0.1 M aqueous phosphate buffer (pH 8.0) to the solution, the absorbance of the resultant aqueous solution was measured at 501 nm. The independently measured extinction coefficient of fluorescein in this solution was 77 mM−1 cm−1. The densities of the quaternary amino groups on the N-alkylated PEI-derivatized cotton, wool, nylon, and polyester cloths were found to be 17.3 ± 0.4, 3.9 ± 0.8, 15.9 ± 0.8, and 9.1 ± 0.6 nmol/cm2, respectively. Determination of Microbicidal Activity All bacteria (Tiller et al., 2001) were grown in yeast– dextrose broth at 37°C, with aeration and agitation at 200 rpm for 6 to 8 h. The airborne (aerosolized) bacteria were generated as described by Tiller et al. (2001, 2002). The bacterial cells were harvested by centrifugation at 5,160xg for 10 min and washed twice with distilled water. A 105cell/mL bacterial suspension in distilled water was finely sprayed onto a cloth in a fume hood using a 10-mL thinlayer chromatography sprayer (VWR). After drying under air, the fabric was placed in a Petri dish and immediately covered with a layer of solid growth agar (1.5% agar in the yeast–dextrose broth), autoclaved, poured into a Petri dish, and dried under reduced pressure at room temperature overnight. The cloth-containing Petri dish was sealed and incubated at 37°C for 2 days. The bacterial colonies grown as a result were counted on a light box. Saccharomyces cerevisiae was standard laboratory strain BY4742 (ATCC 4040004) (MAT␣ his3-⌬1 leu2-⌬0 lys2⌬0 ura3-⌬0). Candida albicans was purchased from the American Type Culture Collection (ATCC No. 90028). The fungi were grown in yeast–peptone–dextrose broth at 30°C with agitation at 50 rpm overnight. The airborne fungi were LIN ET AL.: RENDERING TEXTILES PERMANENTLY MICROBICIDAL 169 generated, and experimented with, in the same way as the airborne bacteria. RESULTS AND DISCUSSION With the goal of making clothing and uniforms permanently microbicidal, in the present work we have extended our previous studies (Lin et al., 2002a, 2002b; Tiller et al., 2001, 2002) to a new class of materials, namely woven textiles. Specifically, we subjected pieces of cloth made of four common fabrics (both natural and synthetic: cotton, wool, nylon, and polyester) to the covalent derivatization with Nperalkylated polyethylenimine (PEI), as shown in Figure 1. In the case of cotton and wool, the procedure was analogous to that previously employed by us for nonporous materials (Lin et al., 2002a). Cotton’s OH and wool’s NH2 groups were acylated with 4-bromobutyryl chloride, and then commercially available PEIs of different molecular weights were N-alkylated with the resultant brominated surfaces. The textile-immobilized PEIs thus obtained were subsequently N-hexylated with bromohexane, followed by Nmethylation of the remaining nonquaternized amino groups (presumably inaccessible to the hexyl moieties) with iodomethane. In the case of nylon and polyester, this procedure was preceded by partial acid and alkaline hydrolyses, respectively, to form free NH2 and OH groups (Fig. 1). In all instances, the derivatized textiles were titrated (Ledbetter and Bowen, 1969) to determine the density of the quaternary amino groups formed (see Methods). The bactericidal activity of cotton, wool, nylon, and polyester derivatized with N-alkylated 750-kDa PEI was tested against airborne Staphylococcus aureus and epidermidis, Escherichia coli, and Pseudomonas aeruginosa. An aqueous bacterial suspension (a few tens of microliters) was sprayed onto a piece of cloth, and the latter was air dried. An overlapping slab of a nutrient-containing agar gel was then placed on the cloth, followed by incubation at 37°C. The bacterial colonies grown were subsequently counted, and their number was compared with that formed on the parent (i.e., nonderivatized) cloth under identical conditions. As can be seen in the first rows of Table I, all derivatized fabrics were lethal to the bacteria tested; that is, well over 90% of the deposited bacteria were invariably killed, with at least 98% killed in most instances. (Following microbiological convention, microorganisms throughout this work were considered dead if they failed to multiply on derivatized materials over prolonged periods of time under favorable conditions; i.e., those promoting vigorous growth and division of the same bacteria on the corresponding untreated materials.) These bactericidal activities are similar to those previously observed by us for other, nonporous materials covalently modified using optimal N-alkylated poly(vinyl pyridines) or PEIs (Lin et al., 2002a, 2002b; Tiller et al., 2001, 2002). Next, we explored whether the textiles with immobilized 750-kDa N-alkyl-PEI would be effective against airborne fungi. (Fungi/yeasts have a single membrane covered by a thick cell wall composed of glucan and chitin. This design is similar to the cell envelope of Gram-positive bacteria, composed of a membrane covered with a peptidoglycan wall. In Gram-negative bacteria, an additional outer membrane is found above the peptidoglycan wall [Lewis, 2001].) To this end, experiments analogous to the foregoing were carried out with a model fungus, Saccharomyces cerevisiae, and a major pathogenic fungus, Candida albicans. One can see in the last two rows of Table I that the fungicidal activities of the derivatized textiles are nearly as high as their bactericidal activities. It is worth mentioning that the slightly lower (compared with cotton’s and wool’s) fungicidal efficiencies of the derivatized nylon and polyester can possibly be boosted further by increasing the density of the hydrolytically generated free NH2 and OH groups (steps 1 and 2, respectively, in Fig. 1). Figure 1. Schematic representation of the synthesis of N-alkylated PEIs covalently immobilized onto cotton, wool, nylon, or polyester cloths. Step 1: alkaline hydrolysis of polyester [poly(ethylene terephthalate)]; step 2: acid hydrolysis of nylon (Nylon-66); step 3: acylation of original or partially hydrolyzed textiles’ hydroxyl or amino groups with 4-bromobutyryl chloride; step 4: covalent attachment (N-alkylation) of PEI; step 5: N-hexylation of the immobilized PEI with bromohexane; and step 6: N-methylation of the immobilized N-hexyl-PEI with iodomethane (see text). 170 BIOTECHNOLOGY AND BIOENGINEERING, VOL. 83, NO. 2, JULY 20, 2003 Table I. Microbicidal efficiencies of four textiles derivatized with Nalkylated 750-kDa PEI against airborne bacteria and fungi.a Microbicidal activities (%)b Microorganism Type Cotton Wool Nylon Polyester S. aureus S. epidermidis E. coli P. aeruginosa S. cerevisiae C. albicans Gram(+) Gram(+) Gram(−) Gram(−) Fungus/yeast Fungus/yeast 98 ± 1 97 ± 1 99 ± 1 98 ± 1 97 ± 1 96 ± 1 94 ± 2 98 ± 1 98 ± 1 97 ± 1 98 ± 1 96 ± 3 96 ± 2 98 ± 1 99 ± 1 98 ± 1 90 ± 2 91 ± 2 93 ± 1 97 ± 1 96 ± 2 98 ± 1 88 ± 9 92 ± 7 a Immobilization and N-alkylation of PEI were carried out as outlined in Figure 1. For experimental details, see text. b All measurements were done in duplicate with the mean values and standard errors obtained shown. To shed light on the mechanism of bactericidal action of the immobilized N-alkylated PEI, we varied the average molecular weight of the polymer. Specifically, in addition to the 750-kDa PEI employed thus far (Table I), we also immobilized onto cotton cloth (Fig. 1) PEIs with average molecular weights of 25, 2, and 0.8 kDa. The bactericidal potencies of the resultant derivatized cotton cloths against airborne S. aureus are presented in the first data column of Table II. To our surprise, even very short (2- and 0.8-kDa) PEIs were found to possess significant killing efficiencies — some half of that with the 750-kDa polymer. In our standard immobilization/N-peralkylation procedure (Fig. 1), the derivatized cotton was thoroughly washed with methanol and distilled water to remove physically adsorbed (as opposed to covalently attached) polymers. We hypothesized that this washing, although quite sufficient with, say, monolithic nonporous plastics (Lin et al., 2002a), may not wash off all the adsorbates because of the interwoven, multithread character of cotton fibers making up the cloth and/or strong affinity of N-alkylated PEIs to cellulose. To test this hypothesis, all four derivatized cotton cloths were subjected to an additional exhaustive washing that included stirring overnight in soapy, warm water, followed by thorough rinsing with distilled water. The bactericidal activities of derivatized cotton cloths af- ter this exhaustive “laundry cycle,” as well as after a subsequent one, are shown in the second and third data columns of Table II and reveal some important conclusions. One can see that neither the first nor the second cycle had any appreciable effect on the bactericidal potency of the cottonimmobilized and N-alkylated 750-kDa PEI (first row in Table II). (Likewise, this exhaustive washing of the Nalkylated high-molecular-weight PEI immobilized onto wool, nylon, and polyester did not noticeably diminish the bactericidal potency.) In contrast, this washing substantially cut the bactericidal efficiencies of the immobilized and Nalkylated PEIs of smaller sizes. Moreover, the lower the latter, the greater the fraction of bactericidal efficiency that was lost: 16%, 30%, and 67% after the second laundry cycle for the 25-, 2-, and 0.8-kDa PEIs, respectively (see Table II). On the basis of these observations we hypothesized that the significant bactericidal activity obtained with immobilized and N-alkylated 2- and 0.8-kDa PEIs was largely, and perhaps exclusively (if even the two exhaustive laundry cycles were not sufficient), due to the polycations that bound noncovalently to cotton. Table II. Bactericidal potencies against airborne S. aureus of cottonimmobilized and N-alkylated PEIs of different molecular weights as a function of washing.a Bactericidal activities (%) after: Molecular weight of PEI (kDa) Regular washb First exhaustive washc Second exhaustive washc 750 25 2 0.8 98 ± 1 83 ± 3 53 ± 17 58 ± 10 98 ± 1 75 ± 11 35 ± 15 24 ± 4 95 ± 3 70 ± 6 37 ± 8 19 ± 13 a See footnotes to Table I. Consisted of washing with methanol and distilled water. c Consisted of additional stirring in soapy water at 55°C overnight, followed by thorough rinsing with distilled water. b Figure 2. Bactericidal activities against airborne S. aureus of the Nalkylated PEIs of different molecular weights, as well as of 1,2diaminoethane, covalently attached (as in Fig. 1) to NH2-glass slides (see text). LIN ET AL.: RENDERING TEXTILES PERMANENTLY MICROBICIDAL 171 This conclusion was further confirmed with the Nalkylated PEIs of different molecular weights covalently attached to NH2-glass slides (Lin et al., 2002a). Because the glass slides are monolithic and nonporous with a modest and readily accessible surface, washing off adsorbed polymers from them, unlike from cotton cloth, should be easy and unequivocal, thus eliminating putative artifactual bactericidal activities. Figure 2 shows the dependence of bactericidal activity on the molecular weight of PEIs immobilized, followed by the N-alkylation (Fig. 1) and washing, onto glass slides. One can see that immobilized 750- and 25-kDa PEIs were nearly completely lethal to airborne S. aureus. In contrast, their 2- and 0.8-kDa counterparts had negligible, if any, antibacterial activities, as did the immobilized and N-peralkylated PEI monomer analog 1,2diaminoethane. The results presented in Table II and Figure 2 demonstrate that the PEI used for immobilization must be truly polymeric to be bactericidal; that is, it must have very long chains (see later). This conclusion supports the previously proposed mechanism of bactericidal action (Tiller et al., 2001) whereby hydrophobic polycationic chains traverse and irreparably damage the bacterial cellular membrane/ wall. Because the commercial PEIs used herein are branched, the exact polymer chain length is impossible to calculate. Nevertheless, we estimated the lengths of hypothetical linear, fully extended PEIs listed in Table II and related these to the dimensions of a typical bacterial cell (some 1 to 2 m) and of its relevant boundary components. The 750-kDa PEI was thus estimated to be approximately 6 m in length; that is, more than enough to penetrate even the whole bacterial cell. The 25-kDa PEI is up to some 0.2 m in length (although many chains are longer still because the molecular weight given is average), which is conceivably enough to damage cellular membranes/walls. On the other hand, the 2and 0.8-kDa PEIs, merely some 0.02 and 0.007 m in length, respectively, are presumably too short to inflict appreciable harm. It should be emphasized that fatty alkyl chains attached to surfaces through quaternary amine anchors in the reported 172 alternative antibacterial materials (Borman, 2002; Isquith et al., 1972; www.microbeshield.com) are far shorter than even the 0.8-kDa PEI. Therefore, such materials cannot function via the same “hole-poking” mechanism as described in this study and elsewhere (Lin et al., 2002a, 2002b; Morgan et al., 2000; Tiller et al., 2001, 2002). References Arai T, Freddi G, Innocenti R, Kaplan DL, Tsukada M. 2001. Acylation of silk and wool with acid anhydrides and preparation of water-repellent fibers. J Appl Polym Sci 82:2832–2841. 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