For Senior Design Project P13051, PIV in a
Lung Model. These documents describe
how to assemble each component of the
system.
Assembly
Procedures
For P13051, PIV in a Lung
Model
Table of Contents
Lung Tank and Model.................................................................................................................................... 2
Tank ........................................................................................................................................................... 2
Lung Model ............................................................................................................................................... 2
Pump System ................................................................................................................................................ 3
Pump Installation ...................................................................................................................................... 4
Piping Installation ..................................................................................................................................... 4
Common Headers ..................................................................................................................................... 8
Disconnect Instructions ............................................................................................................................ 9
Pressure System .......................................................................................................................................... 10
Connection Procedure ............................................................................................................................ 10
pg. 1
P13051: Assembly Instructions
Lung Tank and Model
Parts Needed:
Part #
1
11
54
49
57
63
14
7
Description
Acrylic Tank, 24"x24"x24", 1/2" thick
Acrylic Sheet, 12"x12", 1" thick
Masterkleer PVC Tubing, 1/2" ID
Clear K&B Silicone II 9.8
Loctite 10G 3-Pack
Double sided adhesive foam
Locking Ball Joint (Vanguard)
Acrylic Sheet, 24"x24", 1/4" thick
Quantity
1
unit
2
unit
1
ft
1
unit
1
pkg
1
unit
1
unit
1
unit
Supplier Part #
NA
8560K357
5233k84
48285
7864
BBH-100
8560K214
Supplier
Steve Ipacs
McMaster-Carr
McMaster-Carr
Lowe’s
Lowe’s
Lowe’s
Amazon
McMaster-Carr
Tank
1. Machine 8 holes in the wall of the acrylic tank (Part 1) as specified in drawing
2. Machine 8 manifolds out of acrylic, as specified in drawing, using Part 11 (4 manifolds per sheet)
3. Affix through wall connectors to the inside of the tank walls, lining up the hole pattern with the
tank holes, covering contact area with super glue (57).
a. Apply a generous amount of silicone (49) to seal around the edge of each connector
4. Machine tank lid from 24”x24” acrylic sheet (7) as specified in drawing
Lung Model
1. Stick ½” tubing (54) over the outside of mouth opening and glue in place using super glue (57).
2. Hold firmly in place until glue dries (about 30 seconds).
3. Add a layer of epoxy around the seam between the mouth and tubing to ensure it is a strong
connection. Let the model sit overnight.
4. Attach the top of the lung model to small metal plate using double sided adhesive foam (63)
5. Place ball joint (14) on tank lid with ball joint attachment sticking through the 2” hole in the lid.
6. Screw plate and lung model into ball joint so that it is attached to the lid.
7. Thread the other end of the ½” tubing through the 0.8” hole in the tank lid
pg. 2
P13051: Assembly Instructions
Pump System
Parts Needed:
Part
#
Description
H75M Gear Pump
15
Variable Frequency Drive
Motor
54
Masterkleer PVC Tubing, 1/2" ID
17
High-Pressure PVC Tubing, 1'' ID
18
High-Pressure PVC Tubing, 1.5'' ID
20
Tube clamps, 1.5''
21
Tube clamps, 1''
22
Tube clamps, 3/4"
23
Tube clamps, 1/2"
1.5’’ to 1’’ reducing barbed
51
coupling
24
Tube to pipe adapter, 1.25'', 1.5''
1’’ to 0.5’’ reducing barbed
58
coupling
52
1.5'' tube to 1.5 NPT adapter
27
Valve, ball, 1.5''
28
Valve, ball, 1.25''
29
Pipe, 1-1/2'', 4'', Male-Male
30
Coupling, 1 1/2''
31
Bulkhead, 1.5''
40
Manifold, 4 port, 90deg
41
Manifold, 10 port, 90deg
Tube to pipe, adapter, 3/8NPT,
53
1/2''
Tube to pipe, adapter, 3/8NPT,
43
3/4''
Tube to pipe, adapter, 1/2NPT,
44
3/4''
45
Tube to pipe adapter, 1/2NPT, 1''
46
High-Pressure PVC Tubing, 3/4" ID
9
Reservoir
*Package = 10 units; +Package = 5 units
Quantity
Supplier Part #
Supplier
1
1
1
10
2
10
1
1
1
1
unit
unit
unit
feet
feet
feet
Package*
Package*
Package*
Package*
H75M
Siewert
5233k84
5238K778
52375K19
9579K84
5246K73
5246K72
5246K67
McMaster-Carr
McMaster-Carr
McMaster-Carr
McMaster-Carr
McMaster-Carr
McMaster-Carr
McMaster-Carr
1
unit
1429-211
Waterford Garden
1
Package+
5372K151
McMaster-Carr
1
units
64291
US Plastics
3
2
1
2
2
2
1
4
units
units
unit
units
units
units
unit
units
61160
47865K27
47865K26
44615K468
44605K188
BF1.5THD1-O
MS1004-90
MS10010-90
US Plastics
McMaster-Carr
McMaster-Carr
McMaster-Carr
McMaster-Carr
jehmco
A1 manifold
A1 manifold
1
Package*
5372K124
US Plastics
8
Package*
5372K149
McMaster-Carr
1
Package*
5372K132
McMaster-Carr
1
10
1
Package*
feet
unit
5372K143
5238K768
4439T15
McMaster-Carr
McMaster-Carr
McMaster-Carr
pg. 3
P13051: Assembly Instructions
Pump Installation
1. Mount pump (Part 15) to wood table or rubber mat
2. Hook up VFD to 230 VAC 3 phase power and place controller in an easily accessible place. See
VFD Quick Start guide for more information.
3. On the suction side, everything from the tank to the pump should be 1.5” or larger to ensure
good liquid flow into the pump. Coming out of the pump, you should maintain 1.5” as far as you
can until you have to branch off or adapt down to connect to your model.
4. Any questions can be directed to Bruce Javits of Siewert Equipment, 585-482-9640,
[email protected].
Piping Installation
The schematic attached in the appendix is provided as a guide for final installation. The pump will
initially be set up for inhalation. Instructions for disassembly are included. Use pipe thread tape for all
threaded connections and hose clamps for all barbed connections.
1. Modify the Reservoir tank (9)
a. Drill a 2 3/8 in hole near the top of the tank. This will be used by the outlet tube to
return the glycerin mixture to the tank.
b. On the opposite side, drill a 2 3/8 in hole, 5 inches from the bottom of the tank. This will
be used by the suction side of the pump.
pg. 4
P13051: Assembly Instructions
2. Insert 1.5’’ bulkhead (31) into the two holes drilled into the reservoir tank. Screw in a 1.5’’ pipe
to 1.5’’ tube barbed adapter (52) into each bulkhead.
3. Take the 2 - 1.5’’ (27) ball valve and insert a 1.5’’ pipe to 1.5’’ tube barbed adapter (52) into each
side.
pg. 5
P13051: Assembly Instructions
4. Take the 1.25’’ ball valve (28) and insert a 1.25’’pipe to 1.5’’ tube barbed adapter (24) into each
side of the ball valve.
5. Insert the 4’’ long, 1.5’’ NPT pipe (29) into the outlet side of the pump. Insert 1.5’’ NPT coupling
(30) onto the end of the pipe. Insert a 1.5’’ pipe to 1.5’’ tube barbed adapter (52) into the
coupling. Repeat for suction side of tank.
pg. 6
P13051: Assembly Instructions
6. Insert approximately 6 in of tubing on to the 1.5’’ pipe to 1.5’’ tube barbed adapter (52) at point
2 (in reference to the above schematic.) Use the correct hose clamp to secure the connection.
Connect a modified 1.5’’ ball valve (27) to the end of the tube and secure with the correct size
hose clamps.
7. Using 1.5’’ tubing, connect the modified 1.5’’ ball valve (27) located on the outlet side of pump
to the 1.5’’ to 1’’ reducing barbed coupling (51). Use minimum amount of 1.5’’ tubing (18) and
secure with the correct hose clamp.
8. Using 1’’ tubing, connect the 1.5’’ to 1’’ reducing barbed coupling (51) to the 1’’ to 0.5’’ reducing
barbed coupling (58). Use the minimum amount of 1’’ tubing (17) and secure with the correct
size hose clamp.
9. Connect other end of 1’’ to 0.5’’ reducing barbed coupling (58) to lung model using the
minimum necessary amount of ½’’ tubing (54).
10. Connect 1.5’’ tubing (18) from the 1.5’’ pipe to 1.5’’ tube barbed adapter (52) on the suction
side of pump to a modified 1.5’’ ball valve (27). Connect 1.5’’ tubing (18) from the other side of
the ball valve to the 1.5’’ pipe to 1.5’’ tube barbed adapter (52) located at the bottom of the
reservoir tank. Secure all connection with the correct size hose clamp.
pg. 7
P13051: Assembly Instructions
Common Headers
1. Insert 3/8’’ pipe to 1/2’’ tube barbed adapter (53) into each 3/8’’ port of the 20 port, 90 degree
manifold. Repeat for remaining 3 manifolds (41).
2. Insert 1/2’’ pipe to 3/4’’ tube barbed adapter (44) into one 1/2’’ port of each 20 port, 90 degree
manifold (41).
3. Insert 3/8’’ pipe to 3/4’’ tube barbed adapter (43) into each 3/8’’ port of the 4 port, 90 degree
manifold (40).
4. Insert 1/2’’ pipe to 1’’ tube barbed adapter (45) into one 1/2’’ port of 4 port, 90 degree manifold
(40).
5. Insert threaded plug into every remaining hole on both manifolds.
6. Insert tubing from needle valve onto the 3/8’’ pipe to 1/2’’ tube barbed adapter (53)on the 10
port, 90 degree manifold (41). Organize outlets so that similar flow rates are seen in each
manifold. (example: group generation 4 outlet with generation 16 outlets) Secure with correct
size hose clamp.
7. Connect 3/4’’ tubing (46) from the 1/2’’ pipe to 3/4’’ tube barbed (44) on the 10 port, 90 degree
manifold (41) to the 3/8’’ pipe to 3/4’’ tube barbed adapter (43) on the 4 port, 90 degree
manifold (40). Use minimum amount of tubing. Secure with correct size hose clamp.
8. Connect the 1/2’’ pipe to 1’’ tube barbed adapter (45) of 4 port, 90 degree manifold (40) to the
1.5’’ to 1’’ tube barbed reducing coupling (51). Use 1’’ tubing (17) and a length of 6 inches.
Secure with correct size hose clamp.
9. Connect 1.5’’ tubing (18) from the 1.5’’ to 1’’ tube barbed reducing coupling (51) to the 1.25’’
ball valve (28) using the minimum amount of tubing. Secure with correct size hose clamp.
10. Connect the 1.25’’ pipe to 1.5’’ tube barbed adapter (24) of the 1.25’’ ball valve (28) to the 1.5’’
pipe to 1.5’’ tube barbed adapter (52) located at the top of the reservoir tank. Use 1.5’’ tubing
(18) and the minimum amount of tubing. Secure with correct size hose clamp.
pg. 8
P13051: Assembly Instructions
Disconnect Instructions
1. Remove power from the pump motor.
2. Close the three ball valves.
3. Remove tubing from 1.25’’ pipe to 1.5’’ tube barbed adapter (24) of the 1.25’’ ball valve (28)
that connects to the 1.5’’ bulkhead (31). Place a cap on the 1.5’’ tubing (18).
4. Remove tubing from the 1.5’’ pipe to 1.5’’ tube barbed adapter (52) of the 1.5’’ ball valve (27)
located on the suction side of the pump, closest to the pump. Place a cap on the 1.5’’ tubing
(18).
5. Remove tubing from the 1.5’’ pipe to 1.5’’ tube barbed adapter (52) of the 1.5’’ ball valve (27)
located on the outlet side of the pump, closest to the pump. Place a cap on the 1.5’’ tubing (18).
6. Using the attached diagram as a guide, reconnect the system as shown. Ensure all connections
are secured with a hose clamp.
7. Open all three ball valves.
Fabrication
The reservoir tank needs to be modified in order to install the two 1.5’’ bulkheads. Two holes need
to be drilled on opposite sides of the tank, one at the top and another at the bottom.
Facilities
Installing the tubing and the pump must be done in laser lab, with every component in its final
location. All other steps can be carried out in the senior design lab.
Schedule
For the small scale assembly (20 outlets), the assembly will take approximately 8 hours for one
person. The large scale assembly (80 outlets) will take approximately 12 hours for one person.
Personnel Requirements
This process can be completed by one person if schedule permits. It can be accomplished by any
team member.
pg. 9
P13051: Assembly Instructions
Pressure System
Parts needed:
Part #
54
66
67
64
34
35
37
39
53
Description
Masterkleer PVC Tubing, 1/2" ID (ft)
Clear Polyurethane Tubing 1/4" OD (ft)
Tubing (1/8") (ft)
1/4 to 1/2 expansion coupling (10 per unit)
Minature Voltage Sensor
Needle Valve
T-Splitter (10 per unit)
1/4 to 1/8 reducing coupling (10 per unit)
1/2" Nylon Threaded Adapter With 3/8 NPT
Thread
Quantity
50
10
10
2
17
17
2
2
Supplier Part #
5233k84
5195T64
TYUTH-31618-100
1VRW6
PX40-100G5V
22325
3YNE5
1VRW3
17
A6-8BN
Supplier
McMaster-Carr
McMaster-Carr
OMEGA
Grainger
OMEGA
US Plastics
Grainger
Grainger
US Plastics
Connection Procedure
1. With model secured in tank push ¼” OD tubing (66) into the push-to-connect adapter on the
desired outlet of the lung model.
2. Applying small amount of adhesive to the 1/4” barb X 1/2” barb expansion coupling (64), push
1/4” tubing (66) on one end and ½” ID tubing (54) on the other end.
3. Running ½” tubing (54) to tank wall connect this to the 3/8” NPT X 1/2” barb adapter (53) that is
screwed into the manifold.
4. An identical 3/8” NPT X 1/2” barb (53) should be coming out of the wall on the other side of the
wall, connect ½” tubing (54) to the barb and connect other end to ½” end of T splitter (37) after
applying small amount of adhesive.
5. The ½” tubing (54) should then be connected to the opposite side of the T splitter (37) and then
be connected to the Needle Valve (35) in the same fashion.
6. Connect ¼” tubing (66) to the unconnected outlet of the T splitter with adhesive and run to the
1/4” X 1/8” reducer (39) connecting in the same fashion.
7. Attach the 1/8” tubing (67) to the reducer (39) with adhesive then connect free end to pressure
sensor (34) with adhesive as well.
8. Sensor (34) should be appropriately hooked up on breadboard according to sensor calibration
documentation.
pg. 10
P13051: Assembly Instructions