WIMES 8.10
Page 35
APPENDIX C - DATA SHEET
PENSTOCKS, STOPGATES STOPLOGS AND HANDSTOPS
PROJECT TITLE (P)
PROJECT NUMBER (P)
PROJECT LOCATION (P)
SUPPLIER (P/S)
DOCUMENT REFERENCE (P)
REVISION (P)
DATE (P)
REFERENCE
DRAWINGS
INCLUDED (Y/N) (P)
TAG NO/ASSET CODE (P)
* - Indicates Purchaser’s default requirement
2.1 General
1
Equipment Type () (P)
Penstock
Stopgate
Stoplog system
Handstop
4.0 PROCESS FLUID DETAILS AND SYSTEM
HEADS
4.1 Process Fluid Details
1
2
Type of Process Fluid () (P)
Water (unscreened)
Water (screened)
Waste water (unscreened)
Waste water (screened)
Unusual Process Fluid Properties (P)
3
High Grit Levels (Y/N) (P)
3.0 OPERATING ENVIRONMENT/SITE DETAILS
1
2
Operating Environment (P)
Location ()
Inland
Coastal
Inside
Outside
Other (specify)
Ambient temperature Range (°C)
Minimum/maximum
Ambient Relative Humidity Range (%)
Minimum/maximum
EMC Environment ()
Class B - light industrial
Class A - Industrial
Hazardous Area Classification ()
None
Zone 1
Zone 2
Special Environmental Hazards (P)
3
References For Further Information (P)
ISSUE 1
4.2 System Heads
4.2.1 Penstocks
1
2
Maximum Static Head (m) (P)
On seating
Off seating
Operating Head (m) (P)
On seating
Off seating
4.2.2 Stopgates, Stoplogs and Handstops
1
Maximum Static Head (m)
(P)
JANUARY 2014
WIMES 8.10
5.0 PERFORMANCE REQUIREMENTS
5.1 General (All Equipment)
1
Equipment Service Life
(Years) (P)
5.4 Leakage Rates
5.4.1 Penstocks and Stopgates
2
Expected Leakage Rate (P/S)
Data required (Y/N) (P)
Leakage rate (l/min.m) (S)
Page 36
6.1.2 Weights and Lifting Arrangements
1
1
1
Complete Equipment (kg)
(S)
Heaviest Maintenance Lift
(kg)(S)
Heaviest Erection Lift (kg)
(S)
6.1.5 Lubrication
2
Capacity/Life of Dispenser
(cc/months) (Y/N) (P/S)
6.1.7 Identification Plate and Asset Reference Label
5.5 Operating Function, Frequency and Speed
(Penstocks)
1
2
2
3
Operating Function () (P)
Isolating
Control
Expected No. of Operating
Cycles per Year (Isolating
Duties) (P)
Expected No. of Starts per
Year (Control Duties) (P)
Door Speed (mm/min) (P)
5.6 Life Cycle Costs (Penstocks)
5.6.1 Service Lives and Costs of Components
2
Costs of Components (£) and Time
Required to Replace Components (hrs) (S)
Component
Cost
Time
Nut
Stem
Seals (rigid)
Seals (resilient)
2
2
Asset Reference Label
Required (Y/N) (P)
Information Required on Asset Reference
Label and Method of Fixing (P)
6.1.9 Information to be Provided
1
Material and Standards
Certification Required at
Time of Order (Y/N) (P)
6.1.10 & M Manuals
1
Reference for Purchaser’s O & M Manual
Specification (P)
6.1.11 Miscellaneous
1
Installation Fixtures and
Fittings Required (Y/N) (P)
6.0 DESIGN REQUIREMENTS
6.1 All Equipment
6.1.1 General
1
Equipment Reference (S)
ISSUE 1
JANUARY 2014
WIMES 8.10
6.2 Penstocks
Page 37
4
6.2.1 General (All Penstock Types)
6.2.1.1 General
5
1
2
3
3
4
Penstock Type () (P/S)
On-seating
Off-seating
Flush invert
Rebate invert
Weir
Mounting Arrangements () (P/S)
Channel
mounted
(rebated)
Channel mounted (not
rebated)
Pipe flange mounted
Wall mounted
Thimble mounted
Channel/Wall Aperture Size (P)
Width (mm)
Height (mm)
Penstock Aperture Size (S)
Width (mm)
Height (mm)
Type of Construction () (P/S)
Cast iron
Fabricated stainless steel
Composite plastic
6.2.1.2 Door and Frame
2
Type of Frame () (P/S)
Open top
Closed top
Operating Nut
1
1
2b
3
Grade of Bronze Required/Provided (P/S)
6.2.2 Cast Iron Penstocks
6.2.2.1 Door and Frame
1
1
Door Material () (P/S)
Grey cast iron – grade 250
to BS EN 1561*
Other (specify)
Frame Material () (P/S)
Grey cast iron – grade 250
to BS EN 1561*
Other (specify)
6.2.2.2 Wedges
2
3
4
6.2.1.4 Operating Stem and Nut
Stem
Material () (P/S)
Stainless steel no. 1.4401
(AISI grade 316)*
Other (specify)
Stem Guide Material(s) (P/S)
Wedge Arrangements/Positions () (P/S)
Side wedges
Invert wedges
Soffit wedges
Claw wedges
Wedge Material () (P/S)
Grey cast iron – grade 250
to BS EN 1561*
Other (specify)
Non-Ferrous
Facings
Required/Provided (Y/N)
(P/S)
6.2.2.3 Seals
Type () (P)
Rising*
Non-rising
Stem Block Material (P/S)
Position Indicator Reqd.
(Non-Rising Stems with
Pillars) (Y/N) (P)
ISSUE 1
1a
1b
1c
Side/Soffit Seals () (P/S)
Rigid metallic*
Resilient elastomeric
Invert Seals (Flush Inverts) () (P/S)
Rigid metallic
Resilient elastomeric*
Invert Seals (Rebate Inverts) () (P/S)
Rigid metallic
Resilient elastomeric
JANUARY 2014
WIMES 8.10
Page 38
2
a
Seal Materials (P/S)
Rigid Metallic Side/Soffit Seals – Grade of
Phosphor Bronze Required/Provided
b
Resilient Elastomeric Seals
2
6.2.3 Fabricated Stainless Steel Penstocks
Externally Reinforced Doors
Reinforcement
Stainless steel no. 1.4301
(AISI grade 304)*
Stainless steel no. 1.4401
(AISI grade 316)*
Other (specify)
Door
6.2.3.1 Door and Frame
1
Door and Frame Material (P/S)
Stainless steel no. 1.4301
(AISI grade 304)
Stainless steel no. 1.4401
(AISI grade 316)
Other (specify)
6.2.3.2
Wedges/Pressure
Required/Provided)
1
2
3
Pads
(If
Required/Provided (Y/N)
(P/S)
Wedge/Pressure Pad
Arrangements/
Positions () (P/S)
Side wedges
Invert wedges
Soffit wedges
Wedge/Pressure Pad Materials () (P/S)
3
1
6.2.3.3 Seals
2
Side/Soffit Seals () (P/S)
Resilient elastomeric
Rigid thermoplastic
Seal Materials (P/S)
Rigid Thermoplastic Seals
3
1a
6.2.4 Composite Plastic Penstocks
2
1
Type of Door Construction () (P/S)
Fabricated
Formed
Moulded
Internally reinforced
Externally reinforced
ISSUE 1
Pads
(If
Required/Provided (Y/N)
(P/S)
Wedge/Pressure Pad
Arrangements/
Positions () (P/S)
Side wedges
Invert wedges
Soffit wedges
Wedge/Pressure Pad Materials () (P/S)
6.2.4.3 Seals
Resilient Elastomeric Seals
6.2.4.1 Door and Frame
Frame Material () (P/S)
Stainless steel no. 1.4301
(AISI grade 304)*
Stainless steel no. 1.4401
(AISI grade 316*
Other (specify)
6.2.4.2
Wedges/Pressure
Required/Provided)
2
1a
Door Materials () (P/S)
Internally Reinforced Doors
Reinforcement
Mild steel*
Other (specify)
Matrix and Door Skins
Side/Soffit Seals () (P/S)
Resilient elastomeric
Rigid thermoplastic
Seal Materials (P/S)
Rigid Thermoplastic Seals
Resilient Elastomeric Seals
JANUARY 2014
WIMES 8.10
6.2.5 Weir Penstocks
2
Stem(s) to be Clear of
Process Fluid (Y/N) (P)
Page 39
6.5 Handstops
1
6.4 Stoplog Systems
1
2
2
2
4
Mounting Arrangements () (P)
Channel
mounted
(rebated)
Channel mounted (non
rebated)
Wall mounted
Channel Aperture Size (P)
Width (mm)
Height (mm)
Stoplog Size (S)
Width (mm)
Height (mm)
Number
of
Stoplogs
Required (S)
Stoplog System Component Materials
(P/S)
Frame
2
2
4
Door
Side and Invert Seals
Lifting Handle
5
Logs
Side Seals
5
6
Mounting Arrangements () (P)
Channel
mounted
(rebated)
Channel mounted (non
rebated)
Wall mounted
Channel/Wall Aperture Size (P)
Width (mm)
Height (mm)
Handstop Size (S)
Width (mm)
Height (mm)
Handstop Component Materials (P/S)
Frame
Door
Weight/
Lifting
Requirements () (P)
One man lift
Two man lift
Interlog Seals
7.0
OPERATING
(PENSTOCKS)
Log lifting Points
7.1 General
Lifting System Components
1a
Lifting System Required
(Y/N) (P)
Type of Lifting System Required/Provided
(P/S)
2
Reference for Purchaser’s Lifting System
Specification (P)
3
Storage Rack Required
(Y/N) (P)
ISSUE 1
Geometry
REQUIREMENTS
Direction of Penstock Closing/Lowering
() (P)
Clockwise*
Anti-clockwise
Method of Penstock Operation () (P)
Manual
Powered
Operating
Equipment
Mounting
Requirements () (P)
Directly onto penstock
frame
Remotely from penstock
JANUARY 2014
WIMES 8.10
Page 40
7.2 Manual Operation (Where Required)
7.3.3
Pneumatic
Required/Provided)
Actuator
(Where
7.2.1 General
3
2
3
4
4
6
Gearbox Provided (Y/N)
(S)
No. of Turns Required to
Open/Close Penstock (S)
Type of Operating Element Required ()
(P)
Handwheel
T-key and stem cap
Crank handle
Other (specify)
T-Key Required (Y/N) (P)
Lockable Surface Box
Required (For T-key and
Stem Cap) (Y/N) (P)
7.2.2 Handwheel (Where Required)
2
Air
Pressure
Requirements (bar) (S)
7.3.4
Hydraulic
Required/Provided)
Actuator
(Where
3
Type of Hydraulic Oil Required/Provided
(P/S
4
Hydraulic
Pressure
Requirements (bar) (S)
7.4 Operating Equipment Extension System
(Where Required)
7.4.1 General
5
Maximum
Handwheel
Diameter (mm) (600*) (P)
Extension System Materials (P/S)
Extension Spindle(s)
Couplings
7.2.3 Crank Handle (Where Required)
Spindle Guides
2
Maximum Crank Handle
Length (mm) (300*) (P)
Pillar
7.2.4 T-Key and Stem Cap (Where Required)
2
7.4.3 Couplings
Maximum T-Key Handle
Length (mm) (600*) (P)
2c
Gaiters Required (Y/N) (P)
7.2.5 Gearbox (Where Required)
7.4.4 Spindle Guides (Where Required/Provided)
2d
IP Rating (P/S)
1b
7.3 Powered Operation (Where Required)
1b
7.3.1 General
1
3
6
Type of Actuator () (P/S)
Electric
Pneumatic
Hydraulic
Reference for Purchaser’s
Specification (P)
Low
Friction
Liner
Reqd/Provided (Y/N) (P/S)
Liner Material (P/S
7.4.5 Pillar (Where Required/Provided)
1c
Particular
Mechanical
Position
Indicator Reqd/Provided
(Y/N) (P/S)
Stops Required (Y/N) (P)
ISSUE 1
JANUARY 2014
WIMES 8.10
8.0
INSPECTION
REQUIREMENTS
Page 41
AND
TESTING
8.1 General
1b
1d
Witness FAT Required
(Y/N) (P)
Commissioning
Testing
(Y/N) (P)
8.2 Factory Acceptance Testing (FAT)
1
FAT Schedules to be
Submitted For Approval a
Minimum of 2 Weeks
Before FAT (Y/N) (P)
8.4 Site Acceptance Testing (SAT)
8.4.1 General
1
SAT Schedules to be
Submitted For Approval a
Minimum of 2 Weeks
Before SAT (Y/N) (P)
ISSUE 1
JANUARY 2014
WIMES 8.10
Page 42
APPENDIX D – SUPPLIER’S SUPPLEMENTARY DATA SHEET INFORMATION
Clause
ISSUE 1
Supplementary Information
JANUARY 2014