Chapter 2 Dimensions of Logistics Introduction • Modern logistics concepts has come a long way since the 1960s. • The big challenge is to manage the whole logistics system in such a way that order fulfillment meets or exceeds ___________________. Activities in Logistics Management Percentage of Respondents Indicating Inclusion of Each Activity Activity Transportation Management Warehousing Facility Location Inventory Control General Management Global Logistics Order Processing Purchasing Packaging Order Entry Sales Forecasting Product Planning 84 76 76 68 53 45 41 40 28 25 Source: 1993 Ohio State University Career Patterns Study Various Definitions of Logistics © 2003, Coyle, Bardi, and Langley. Again, we define Logistics as… “ … that part of _____________________ that plans, implements, and controls the efficient ____ and ______ of _____, _____, and _________ from the point of _____ to the point of ______ in order to meet ____________________.” (Council of Logistics Management 2004) Value-Added Role of Logistics in a Firm • Economic utilities: – – – – _____ utility (what) _____ utility (where) _____ utility (when) ___________ utility (why) © 2003, Coyle, Bardi, and Langley. Value-Added Role of Logistics in a Firm • Logistics Interfaces with Operations/Manufacturing – Why/How? • Logistics Interfaces with Marketing – Why/How? • Logistics Interfaces with Other Areas – Such as? Logistics Interfaces with Operations & Manufacturing • _____________________ – Balance economies of long production runs against increased costs of high inventories. • _____________________ – Stocking adequate supplies to ensure uninterrupted production now a logistics function. • _____________________ – Efficient and effective flows of raw materials, services, and related information – Some logistics functions are being outsourced. • ______________________ – Sales forecasting drives operations/manufacturing planning – Acceptance of seasonal inventory to balance production lead times. Logistics Interface with Marketing Product Price Promotion Marketing Offerings -- E.g., A car purchase -• Need for Transportation • Automobile • A/C, Radio • Warranty, Service, etc. The Importance of Customer Service in Marketing Mix 1988 1990 % Change Product 33.3 32.7 -1.8 Price 29.9 28.8 -3.7 Customer service 22.4 24.9 Advertising, selling, promotion 14.4 13.6 Total 100.0 100.0 -5.5 Logistics Interface with Finance/Accounting Savings Can MAGNIFY Corporate Profitability -- e.g., Net Profit rate = 4% -- A Logistics Savings of: $1 $2 $10 $100 $5000 $40,000 Equals a Product Sales Increase of: $25 $50 $2,500 $125,000 $1,000,000 Logistics Systems & Costs Analyses in the Firm • Logistics cost trade-offs • ____________________ – Nodes are ____________ (warehouses, plants, etc.); – Links are the _____________ (rail, motor, air, pipe and water). • Logistics channel – The network of intermediaries involved in the logistics system. Total Logistics Costs in Different Modes of Transport Cost Centers Transportation Rail Motor $ 3.00 $ 4.20 Inventory 5.00 3.75 Packaging 4.50 3.20 Warehousing 1.50 .75 Cost of Lost Sales 2.00 1.00 Total Cost $ © 2003, Coyle, Bardi, and Langley. $ Total Logistics Cost with Different Numbers of Warehouses System 1 System 2 Three Warehouses Five Warehouses Cost Centers Transportation Inventory $ 850,000 $ 500,000 1,500,000 2,000,000 Warehousing 600,000 1,000,000 Cost of Lost Sales 350,000 100,000 Total Cost $ 3,300,000 © 2003, Coyle, Bardi, and Langley. $ Total Logistics Cost Trade-Offs Total Cost Total Cost Costs Costs Transportation Costs Cost of Lost Sales Number of Warehouses Nodes and Links in a Logistics System A Multi-Echelon Logistics Channel A Complex Logistics Channel Materials Management v. Physical Distribution in Logistics Channel • Frequently the movement and storage of raw materials is far different from the movement and storage of finished goods. • Four different classifications of logistics systems – – – – Balanced system - e.g., ________________ Heavy inbound - e.g., _________________ Heavy outbound - e.g., ________________ Reverse systems - e.g., ________________ Wrapping up Logistics Systems & Cost Analyses • Remember how complex logistics systems and cost trade-offs are. • Keep in mind that the most efficient systems are not always comprised of each system component operating at its lowest possible cost. – The critical concern is to have the entire system operating at its lowest total cost. • Level of Optimality – There are often constraints working which result in suboptimal outcomes. – Additionally, logistics systems must work in harmony with marketing, finance, production, etc.--- this may also result in sub-optimal logistics performance. Logistics in Macro Economy • Logistics as an industry is a big business. – Defense budget vs. Logistics budget ($ ______ vs. $ __________) • More change in the process of logistics during the past ten years than in all decades combined since the industrial revolution. • Toward strategic, integrated logistics management. • ________________________ has become all that matters. • Supply chain management in which logistics takes a vital role is an essential strategic direction in corporate strategy. • _______________ is the key in today’s competition. Total Logistics Costs --- 1999 FYI… $ 910 billion (2002) – Source: Delaney and Wilson Recreated by Coyle, Bardi, and Langley (2003). Major Transportation Costs GM Ford Chrysler $ Source: Purchasing, Nov. 1994 B Inventory Sales Ratio Source: Federal Reserve, Recreated by Coyle, Bardi, and Langley (2003). Logistics Costs as a Percentage of GDP 1999 9.9 1998 10.1 1996 10.3 1995 10.4 1990 11.4 1985 12.3 1980 15.7 0 5 10 © 2003, Coyle, Bardi, and Langley. 15 20 Factors for Maintaining Lower Logistics Cost as % of GDP • Improved Logistics Efficiencies – ______________________________ • Deregulation of Transportation – _______________________________ • Implementation of Information Technology • “_________” _________________ • Decline of Interest Rates Chapter Summary • So, what is logistics? • Why is logistics so important in today’s businesses? • Logistics management toward competitive advantage Competitive Advantage Source: Michael E. Porter (1985)
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