Fireplace Inspections Made Easier 1901 N. Moore St. Arlington, VA 22209 (703) 524-8030 Hearth, Patio & Barbecue Education Foundation National Fireplace Institute Why discuss fireplace inspections? • Challenges our industry presents • Importance to public safety Challenges Products are Constantly Changing • New product offerings • Various installation applications • Venting systems and venting configurations Challenges Variety of Code Issues • • • • Combustion air Use of room Authority for venting instructions Mobile home requirements Challenges Manufacturers’ Instructions • Installation requirements differ – Manufacturer to manufacturer – Model to model • Inconsistent organization • Inconsistent terminology Challenges Inspectors • Numerous responsibilities • Lack of time Improper Installation May result in: • Poor Performance • Voiding of Listing and Warranty –Assumption of All Liability • Loss of Property and Life Reference Manuals We offer the following Inspection as a guideline, not as a required list of inspection areas. Inspection 1. Categorizing Appliances 2. General Concerns 3. Gas Appliances 4. Wood Burning Appliances 5. Pellet Appliances 6. Accessories Inspection 1. Categorizing Appliances Categorizing Hearth Appliances Hearth Appliances Fuel Type Appliance Type Appliance Standard Venting Method Categorizing Hearth Appliances Fuel Type Gas Natural Gas Solid Fuel Liquid Propane Electric Wood Coal Biomass Categorizing Hearth Appliances Hearth Appliances Appliance Type Masonry Fireplace Factory Built Fireplace Gas Log Sets Fireplace Inserts Free Standing Stoves Hearth Stoves Masonry Furnaces Outdoor Categorizing By Venting Type Gas Venting Systems Conventional Vent Direct Vent Unvented Categorizing By Venting Type Gas Conventional Vent B-Vent Chimneys Masonry or Factory-Built Liners Categorizing By Venting Type Gas Direct Vent Coaxial Co-linear PVC Hi-efficiency condensing Categorizing By Venting Type Woodburning Venting Systems Masonry Chimneys Factory-Built Chimneys 1700° Liners 2100° “HT” Categorizing By Venting Type Pellet Venting Systems Type L Pellet Pellet DV Liners Gas Standards Vented Gas Hearth Appliances NOT Efficiency Tested (“Decorative”) Gas Log Sets Gas Fireplace Efficiency Testing (“Heating”) Gas Fireplace Heaters Categorizing By Venting Type Gas Direct Vent Coaxial Co-linear PVC Hi-efficiency condensing Gas Standards Unvented Gas Hearth Appliances Gas Logs Fireplaces Freestanding Stoves Gas Standards Vented Gas Fireplace ANSI Z21.50, CSA 2.33 Appliances: (Not tested for efficiency) •Fireplaces •Fireplace inserts •Freestanding stoves Requirements •Safety pilot •Spill switch if equipped with draft hood Restrictions •No thermostat Options •Listed blowers Vented Gas Fireplace Heater ANSI Z21.88, CSA 2.33 Appliances: (Tested for efficiency) •Fireplaces •Fireplace inserts •Freestanding stoves Requirements •Safety pilot •Spill switch if equipped with draft hood Restrictions •None Options •Listed blowers •Thermostats Decorative Gas Accessory in Solid Fuel Fireplaces ANSI Z21.60, CSA2.26 Appliances: •Log Sets Requirements •Safety pilot •Working fireplace and chimney •Permanent damper opening •Fireplace screen •Cleaning of venting system Restrictions •No thermostat Options •Listed blowers Manually Lighted, Natural Gas Appliances for Installation in Solid-fuel Burning Fireplaces ANSI Z21.84 Appliances: • Log Sets Requirements • Working fireplace and chimney • Permanent damper opening • Fireplace screen • Cleaning of venting system Restrictions • No thermostat Unvented Gas Room Heater Appliances: ANSI Z21.11.2a •Fireplaces •Fireplace inserts •Freestanding stoves Requirements •Safety pilot w/ODS Restrictions •Bedroom, Bathroom, Confined space •Tight construction •Maximum 40,000 Btu/hr input Options •Listed blowers •Thermostats Solid Fuel Standards • Underwriter’s Laboratories (UL) – Materials and construction – Fire and strength tests – Review of installation instructions Solid Fuel Standards Solid Fuel Appliances Open Chamber Factory Built Fireplaces Freestanding Stoves Closed Chamber High Efficiency Hearth Stoves Fireplace Stoves Fireplace Inserts High Efficiency Factory Built Fireplaces UL 127 Factory Built Fireplaces • Testing requirements for entire system – Fire chamber – Chimney – Roof assembly – Related components UL 127 Factory Built Fireplaces • Standard factory-built chimney test – Sustained temperature of 1000°F – Ten minute test at 1700°F • Optional Type HT test – Sustained temperature of 1000°F – 3 - ten minute tests at 2100°F – Not required for factory-built fireplaces Installation Manual Safety Label Inspection 2. General Concerns Combustibles • Combustible: – Walls with wood framing – Paper-faced materials • Papered sheetrock (dry wall) – including fire-rated papered sheetrock – Plaster on wood lath or studs Combustibles • Noncombustible – Entirely metal – Brick – Tile – Concrete – Slate – Plaster on metal lath Safety Testing Clearances Clearances • • • • Side Clearance Back Clearance Bottom Clearance Also mantle, surround, ceiling and adjacent walls Clearances • Header • Size • Orientation – Flat or on edge Clearances Clearances Standoffs -Top Clearances Standoffs -Side Clearances Standoffs -Bottom Clearances Nailing flanges Clearances Instruction Manual Clearances Instruction Manual Clearances Safety Label Clearances Warning Labels Clearances Warning Labels Clearances Wall Protection • Reducing listed clearances – Approved site-built systems – Listed manufactured systems • Clearance reduction systems can NOT reduce clearance to less than 12" – Clearances less than 12" can only be listed clearance, specific by manufacturer. Clearances Wall Protection Protection Wall Ceiling 3½" masonry wall / NO ventilation 33% ½" noncombustible board over 1" insulation, NO ventilation 50% 33% Min. 24 gage sheet metal / spaced out 1" 66% 50% 3½" masonry wall / spaced out 1" 66% ½" noncombustible wall board spaced out 1" 66% Listed prefabricated systems 50% Manufacturer instructions Clearances Wall Protection • 1" air space gives greatest reduction – Converts radiant energy to convection heat – Rising warm air pulls in cool air 12 Vent System Purposes • Remove combustion by-products • Protect combustibles from heat – Airspace – Remember: combustibles can ignite with no contact from flame • Obtain adequate combustion air House Pressure Conditions Sources that exhaust air: • • • • • • • Kitchen range fans Clothes dryers Central vacuum Gas furnace Water heaters Recessed lighting Additional hearth appliances, • -especially open fireplace Outside air • Open fireplaces require 200-300 cfm • EPA woodstoves require 11-32 cfm • 4”outside air brings in about 10 cfm of air Photo compliments of CSIA House Pressure Conditions • House Stack Effect – Heated portion of house taller than vent termination – Open window in upper portion create greater chimney effect than vent 65 Combustion Air Combustion Air provided for combustion that air: mixes with the gas. (Primary Air) Air introduced into draft hood and Dilution air: mixed with flue gases. Moderates draft and reduces vent temperatures Excess air: Air that that does not combine with (Secondary Air) fuel in the combustion process Combustion Air Air changes per Percent of volume exchanged hour (ACH): (outdoor air replacing indoor air). Example: 0.35 ACH = 35% of volume of indoor air is replaced by outdoor air every hour. Continuous water vapor retarder Unusually tight Storm windows construction: Weather-stripping Caulking/sealing of gaps Combustion Air Confined Space with volume less than space: 50 cubic feet per 1000 Btu/hr Unconfined Space with volume 50 cubic feet or space: more per 1000 Btu/hr. Rooms communicating through openings without doors are part of unconfined space. 2002 – 2009 Fuel Gas Codes Combustion Air KAIR Method: Known Air Infiltration Rate • Air Exchange rate is known • Must be used if .40 or less • May be used if between .40 & .60 Standard Method: Air exchange rate is not known. 2002 – 2009 Fuel Gas Codes KAIR Method • 60,000 Btu/hr natural draft gas fireplace in room 15' x 25' with 9' ceiling in house with 0.40ACH Formula: 21 divided by .40 = 52.5 [60,000 divided by 1,000 = 60] 60 x 52.5 = 3,150 cubic feet Available volume in room: 15 x 25 x 9 = 3,375 Indoor air OK because volume is more than required 3,150 cubic feet 2002 – 2009 Fuel Gas Codes Standard Method Minimum volume necessary: 39,000 BTU appliance 1. 2. 50 cu. Ft for every 1,000 BTU’s 39,000 BTU’s / 1,000 = 39 39 * 50 = 1950 cu. Ft Divide input rating Btu/hr by 20 1,000 / 50 = 20 39,000 BTU appliance / 20 = 1950 cu. Ft Room volume 1,950 or greater is OK Room volume less than 1,950 is not OK (I.E. Room size 21x12x8=2016 cubic feet = OK) 2002 – 2009 Fuel Gas Codes Standard Method Maximum Btu/hr rating Room15x18x8 = 2,160 cu. Ft 1. 50 cu. Ft for every 1,000 BTU’s 2,160 cu. Ft. / 50 = 43.2 (43,200 BTU’s) 2. Multiply the volume by 20 2,160 cu. Ft. * 20 = 43,200 BTU’s Space OK for appliance with 43,200 Btu/hr or less Space not OK for appliance with more than 43,200 Btu/hr 2002 – 2009 Fuel Gas Codes Combustion Air Bedroom/Bathroom -Unvented • Confined space – Not allowed • Unconfined space – 1 wall-mounted heater • No more than 6,000 Btu/hr in bathroom • No more than 10,000 Btu/hr in bedroom • 2002-> Gas logs allowed with means to mount burner base to floor of solid-fuel fireplace 2002 – 2009 Fuel Gas Codes Combustion Air Adjoining Rooms – Minimum free area of 1 sq. in./1,000 Btu/hr • Not less than 100 sq. in. – One opening commences • within 12 in. of ceiling • within 12 in. of floor 2002 – 2009 Fuel Gas Codes Combustion Air Different Stories • Minimum free area of 2 sq. in./1,000 Btu/hr • Not less than 100 sq. in. 2002 – 2009 Fuel Gas Codes Combustion Air Outdoor Two Openings: Directly or Vertical Ducts • One within 12” of ceiling • One within 12” of floor – can be from ventilated attic – can be from ventilated crawl space • Minimum 1 sq. in. per 4,000 Btu/hr 2002 – 2009 Fuel Gas Codes Combustion Air Outdoor Two Openings: Horizontal Ducts • One within 12” of ceiling • One within 12” of floor • Minimum 1 sq. in. per 2,000 Btu/hr 2002 – 2009 Fuel Gas Codes Combustion Air Outdoor One Opening • Within 12” of ceiling • Communicates with outdoors – Directly – Through ducts – Spaces that freely communicate with outdoors • Minimum 1 sq.in./3,000 Btu/hr • Not less than sum of areas of all vent connectors 2002 – 2009 Fuel Gas Codes Combustion Air: Summary Indoor Adjoining room 2 Openings Indoor Different story Outdoor Direct or Vertical 2 Ducts Outdoor Horizontal Ducts 2 Openings Outdoor One Duct or Direct Opening 1 in² per 1,000 BTU’s 2 in² per 1,000 BTU’s 1 in² per 4,000 BTU’s 1 in² per 2,000 BTU’s 1 in² per 3,000 BTU’s 12” of ceiling 12” of floor At least 100 in² At least 100 in² May be from ventilated attic or ventilated crawl space 12” of ceiling 12” of floor 12” of ceiling 12” of floor Not less than the sum of the areas of all vent connectors 2002 – 2009 Fuel Gas Codes Combustion Air Source of Air • • Including adjacent spaces that cannot be closed off May now use a combination of – openings to indoor spaces – outdoors Combustion Air Opening Size Calculation 60,000 Btu/hr gas fireplace 12 x 15 x 8 room 1. Determine total room volume: 12 x 15 x 8 = 1,440 cu. ft. 2. Determine required volume by standard method: 60,000/20 = 3,000 cu. ft required 3. 1440/3000=48% The room is able to provide 48% of the necessary air. We need to bring 52% in from outside. 4. Determine overall opening size:(1 sq. in/3,000 BTU’s) 60,000/3,000 = 20 sq. In. (1 duct direct to outdoors) 5. Determine minimum outdoor air opening: 20 x 52% = 10.4 sq. In. Combustion Air Louvers and Grilles Wood • Size based on net free area – Calculation • Wood: 25% free area • Metal: 75% free area 6"x10" = 60 x .25 = 15 sq. in. • Screens: mesh size must not be smaller than 1/2" Metal 10"x6" = 60 x .75 = 45 sq. in. Combustion Air Direct Vent Combustion air requirements do NOT apply Combustion Air from Outside Combustion Products Vented to Outside Combustion Air • Passive: Non-mechanical (no fan) – Infiltration • Gaps in building envelope – Outside air kit • May be required • May not be reliable source due to influence of pressure conditions inside and outside house – Flow reversal of air and combustion products possible in certain situations Combustion Air Outside Air Kits • High enough to avoid blockage – snow, leaves,debris • Never from garage or space where combustible liquids stored • Never from attic or position above flue gas outlet • Duct as short and straight as possible • Follow manufacturer’s instructions for materials, length, height, location Combustion Air • Decorative Fireplaces (UL 127 or UL 737) – NFPA 211 • Outside air where required by AHJ • Listed component installed to instructions • Not from – Attic – Basement – Garage – Another interior space Combustion Air • Decorative Fireplaces (UL 127 or UL 737) – IRC • Exterior air supply unless room mechanically ventilated/controlled to neutral or positive pressure • OK from ventilated attic or crawl space • Not From – Garage – Basement – Elevation higher than firebox Combustion Air Powered Make-up Air System • Fan and ductwork to make up difference between available and needed • Specifications determined by house pressure test – Depressurization level from exhaust devices – Hearth appliance tolerance • Avoid bringing in more unheated air than needed Combustion Air Duct heater Diffuser 24VAC damper Inline fan Interlock and speed control Insulated duct Outdoor Weather hood Mobile Home Requirements • HUD Requirements – Outside air attached directly to appliance – Mechanically attached to floor – No installation in sleeping room – Listed chimney with spark arrestor • UL 127 and 1482 – Maintain structural integrity of home • Manufacturers’ Instructions – Some require electrical grounding to chassis NFPA 211 Inspections • Definitions Readily accessible: Exposed for inspection without tools to open or remove doors, panels, coverings • Accessible: Exposed for inspection without doing damage, but may require tools • Non-accessible, concealed:Inspection requires damage to chimney, building structure or finish, and/or use of special tools NFPA 211 Inspections Level 1 • Circumstance – Replacement of connected appliance with one of similar type, input rating, & efficiency • Level of access – Readily accessible portions of chimney exterior & interior; accessible portions of appliance & chimney connection NFPA 211 Inspections Level 1 • Scope – Readily accessible areas of chimney, structure, and flue – Lack of obstruction or creosote in flue – Basic appliance installation and connection NFPA 211 Inspections Level 2 • Circumstance – Addition of appliance – Replacement with appliance of dissimilar type – Sale or transfer of property – Operating malfunction or external event likely to have caused damage to chimney • Level of Access – Accessible portions of chimney & appliance – Video scanning or other means of inspection NFPA 211 Inspections Level 2 • Scope – All subjects of level 1 – Proper construction and condition of accessible portions of chimney structure and enclosed flues – Size and suitability of flues for connected appliances NFPA 211 Inspections Level 3 • Circumstances – Investigation of incident that has caused damage to the chimney or building – Hazard detected or suspected as a result of level 1 or 2 inspection cannot be fully evaluated without access to concealed areas NFPA 211 Inspections Level 3 • Level of access – Internal and external portions of chimney structure, including concealed areas – Removal of building or chimney components – Removal only as needed to gain access to areas subject to inspection NFPA 211 Inspections Level 3 • Scope – All subjects of level 1 and 2 inspections – Proper construction and condition of concealed portions of chimney structure and enclosed flues – Proper clearances from combustibles NFPA 211 Inspections Level Circumstance 1 Replacement with similar type, input, efficiency 2 Add/replace dissimilar Sale of property Malfunction 3 Hazard suspected Need access to concealed areas Level of Access Scope Readily Accessible Obstructions Deposits Accessible Construction/ condition Clearances/ suitability Can include removal of bldg. /chimney components Includes access to concealed areas Green Building Codes • Define additional approaches to construction – Referred to as “overlay” or “reach” codes and standards that extend, but do not conflict with basic codes and standards • Direct impact with some hearth products • Indirect or upcoming impact in relationship to air tightness of building envelope or indoor air quality concerns Green Building Codes International Energy Conservation Code IECC 2009 & IRC 2009 • “New wood-burning fireplaces shall have gasketed doors and outdoor combustion air.” IECC 2012 & IRC 2012 • “New wood-burning fireplaces shall have tight-fitting flue damper and outdoor combustion air.” • Section 402.4.1.1 & IRC N1102.4.1.1 – “Fireplaces shall have gasketed doors.” Green Building Codes International Energy Conservation Code • Material(s) assembled and joined together to provide a barrier to air leakage through the building envelope. An air barrier may be a single material, or a combination of materials. – Fireplace walls must include an air barrier Inspection 3. Gas Appliance Installation Issues Appliance Standards Z21.60 Gas Log Sets Z21.50 Gas Fireplaces NO NO YES NO NO NO YES YES OPTION Fireplace, Insert, Stove NO YES YES YES YES Vent switch: Draft hood units NO YES YES NO NO * NO NO YES YES NO AFUE Tested Thermostat ODS equipped Z21.88 Gas Fireplace Heaters Z21.11.2 Unvented Room Heater Class 4 Condensing Appliances YES Shutoff Valve Exceptions • Readily accessible • Permanently identified • Serves no other equipment Readily accessible – Having direct access without the need of removing or moving any panel, door, or similar cover Accessible – Having access to but which first requires the removal of a panel, door, or similar covering Shutoff Valve Exceptions • National Fuel Gas Code 2009 1. “Appliances installed in vented fireplaces and unvented firebox enclosures” • • • Gas log sets Fireplace inserts Unvented hearth appliances 2. Shutoff valve installed at a manifold within 50’ of the appliance Vented fireplaces or free standing hearth appliances require a shutoff within 6’ of the appliance Shutoff Valve Exceptions • International Fuel Gas Code 2009: – “Vented decorative appliances, room heaters and decorative appliances for installation in vented fireplaces” • Vented gas hearth appliances – Fireplaces – Fireplace inserts – Freestanding hearth appliances • Vented gas log sets Unvented gas hearth appliances require shutoff within 6’ of the appliance Sediment Traps • Installed close to appliance • Intercept solid debris to prevent blockage • Required by some appliance manufacturers – Prevent rusting and degradation of main burner Appliance Connections International Fuel Gas Code • Rigid or CSST (2006) = No length limit • Semi-rigid =Maximum 6’ – Copper/aluminum tubing • ANSI Z21.24 Listed Connectors – In the same room as the appliance – Length limited to 3’ •Extended to 6’ in 2009 •Protected from physical damage Appliance Connections • Additional IFGC requirements: – Connectors to vented decorative appliances and room heaters can extend through walls, floors, partitions, ceilings – Semi rigid tubing and listed connectors can extend through protected appliance openings Yellow Flame Combustion • HVAC industry – Yellow flame means inefficiency • Hearth industry – Reduce primary air intake – Use secondary air to achieve acceptable • Combustion efficiency • Flame aesthetics Vented Gas Fireplace • Listed to Installation – ANSI Z21.50 Gas Fireplaces – ANSI Z21.88 Gas Fireplace Heaters • Floor Support and Protection: – Most can be installed on combustible surface – Carpet & vinyl usually not approved without metal or wood panel – Appliance level and plumb, with adequate support • Hearth extension may/may not be required Vented Freestanding Appliance • Floor protection – May indicate installation on solid combustible floor – May indicate bottom heat shield required – May require metal, wood panel, or listed pad • Clearances – Specified from front, sides, rear, corners – Alcove may not be allowed Gas Appliance Venting Systems • Negative Pressure – Category 1 (Natural draft hearth appliances) • No condensate – Category 2 • Capable of condensate • Positive Pressure – Category 3 • No condensate – Category 4 (Mechanical draft hi-efficiency hearth appliances) • Capable of condensate Conventional Vent Systems Draft Hood • Allows dilution air into venting system • Provides escape of flue gases in event of no draft, back draft, blockage • Reduces temperatures in vent • Reduces vent height affect – Stronger draft brings in more dilution, not combustion air Conventional Vent Systems Type B Vent • Factory-made, double wall metal pipe • Air space between walls – Close clearance – Help maintain draft and reduce condensation Conventional Vent Systems Type B Vent • Components not interchangeable – unless allowed by manufacturer • Hearth products use – Round B vent – Oval B 2x4 – Oval B 2x6 • NOT Type BW unless otherwise listed 118 Conventional Vent Systems Type B Vent Horizontal Run and Rise • Minimum vertical height may be specified • Keep horizontal run to minimum – Rise at least ¼ inch per foot for vent or connector – Maximum rise to run ratio • 75% of vent height for single wall connector • 100% for double wall B vent connector • Manufacturer may require 50% maximum (2:1) Conventional Vent Systems Type B Vent Termination with obstructions within 8’ 2’ higher than any portion of the building within 8’ Conventional Vent Systems Type B Vent Common Venting • Appliances on different floors of building – Only allowed for appliances in areas separate from living space • Appliances on same floor – Not addressed or prohibited – Appliance manufacturer may prohibit – AHJ may prohibit Conventional Vent Systems Type B Vent Chimney Liners • Required for gas fireplace inserts and freestanding appliances using masonry or factory-built chimneys • Listed liner systems – Type B vent listed to UL 1777 – Aluminum or stainless steel UL 1777 • Rigid or flex Conventional Vent Fireplace Insert • Fireplace and chimney in good working order • Some require hearth extension protection • Alterations: variations by manufacturer – Required removal of damper and grate – Refractory, smoke shelf, baffles, screen, doors can be removed – Insulation can NOT be removed Conventional Vent Fireplace Insert • Surround variations – Gap between fireplace face and panel may be required for air circulation and cooling – Insulation along top of insert may be required for mantel clearances – May allow installation without panel if minimum gap with mesh maintained – Air inlet grilles on factory-built fireplaces important consideration Conventional Vent Condensing Appliance Plastic Pipe (PVC) • Recognized in Fuel Gas Codes – Appliances must be listed for use • • • • High efficiency, Category IV Resists corrosion from condensation Provides adequate heat protection Can be sealed for mechanical vent positive pressure Direct Vent Direct Vent • Follow manufacturer instructions – Venting – Clearances • Vent system is part of appliance • Appliance manufacturer provides instructions • Permissible configurations are model specific Direct Vent Direct Vent Direct Vent Direct Vent Fireplace Inserts Direct Vent Fireplace Inserts • Air intake terminated above damper inside chimney – Listing and instructions – Must be in instructions – May require blocking of damper area Direct Vent Condensing Appliance Direct Vent PVC Systems • Provides outside combustion air – Co-linear • Two separate PVC pipes – Co-axial • Inner pipe expelling exhaust • Space between pipes providing combustion air Mechanical Vent Systems • Negative pressure (B-Vent or Direct Vent) – Fan at flue collar or termination of vent • Positive pressure (Direct Vent only) – Fan before the firebox © Central Fireplace © Empire Comfort Systems Unvented Unvented ODS Pilot: Oxygen Depletion Shutdown Normal Operation 20.9% Oxygen Pilot flame engulfs tip of thermocouple Oxygen Level Dropping 19% Oxygen Flame begins to lift off Thermocouple begins to cool Safety System 18% Oxygen Unstable flame moves away from thermocouple Thermocouple stops generating sufficient mv to keep valve open Flow of gas stops Unvented • NFGC & IFGC – Combustion air requirements – Use of room restrictions • IFGC – Maximum input rating of 40,000 Btu/hr – Not to be sole source of heating in house Fuel Conversion • Some appliances, including unvented, can NOT be field converted • Others specify in instructions – May required approved conversion kit – Label identifying fuel attached to control valve QUESTIONS? 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