UNIVERSITA’ DEGLI STUDI DI VERONA DOCTORAL PROGRAM IN Nanotechnologies and Nanostructured Materials for Biomedical Applications WITH THE FINANCIAL CONTRIBUTION OF EU funded FP7 ALPINE Project, n. 229231 2013 Study of structure and electronic properties of high performance CdTe solar cells by electrical investigation. Presented by Ivan Rimmaudo Accepted on the recommendation of Dott. Alessandro Romeo Table of Contents 1 Introduction ............................................................................................ 1 1.1 Photovoltaic Technologies and CdTe ............................................ 1 1.2 Solar cells and CdS/CdTe junction................................................. 4 1.3 CdTe cell fabrication...................................................................... 8 1.3.1 Front Contact ................................................................................ 9 1.3.2 CdS Window Layer ...................................................................... 10 1.3.3 CdTe Absorber Layer ................................................................... 10 1.3.4 Activation Treatment .................................................................. 11 1.3.5 Etching and Back Contact ............................................................ 12 1.4 Thesis Contents ........................................................................... 13 1.5 References................................................................................... 14 2 Electrical characterization .................................................................... 17 2.1 Introduction ................................................................................ 17 i 2.2 Current Voltage (J/V) ................................................................... 18 2.3 Admittance Techniques............................................................... 21 2.4 Capacitance Voltage (C/V)........................................................... 23 2.5 Drive Level Capacitance Profiling (DLCP) .................................... 26 2.6 Admittance Spectroscopy (AS) .................................................... 27 2.7 Temperature and Frequency in Admittance techniques. ........... 30 2.8 References ................................................................................... 32 3 Freon® activation treatment in low temperature process ................... 34 3.1 Introduction................................................................................. 34 3.2 Experimental ............................................................................... 35 3.3 Current Voltage (J/V) ................................................................... 36 3.3.1 Transport properties. .................................................................. 37 3.4 Space charge profiles. ................................................................. 38 3.5 Space charge spectroscopy ......................................................... 40 3.6 Hysteresis effect. ......................................................................... 42 ii 3.7 Discussion.................................................................................... 44 3.8 Conclusions ................................................................................. 47 3.9 References................................................................................... 48 4 Effects of activation treatment on the electrical properties of low temperature grown CdTe devices ........................................................ 51 4.1 Introduction ................................................................................ 51 4.2 Experimental ............................................................................... 52 4.3 Current-Voltage (J/V) .................................................................. 53 4.3.1 Transport Properties ................................................................... 54 4.4 Space charge profiling ................................................................. 56 4.5 Admittance spectroscopy: defects identification ....................... 60 4.6 Conclusions ................................................................................. 63 4.7 References................................................................................... 64 5 Thin CdTe: Physical and electrical properties. ..................................... 69 5.1 Introduction ................................................................................ 69 5.2 Experimental Details ................................................................... 70 iii 5.3 Current-Voltage (J/V) .................................................................. 70 5.4 Atomic Force Microscopy (AFM) ................................................. 73 5.5 X-Ray Diffraction (XRD)................................................................ 73 5.6 Space Charge Profiling ................................................................. 76 5.7 Space charge spectroscopy ......................................................... 78 5.8 Conclusions.................................................................................. 81 5.9 References ................................................................................... 84 6 Ageing of CdTe devices by copper diffusion ........................................ 87 6.1 Introduction................................................................................. 87 6.2 Experimental ............................................................................... 88 6.3 Current-Voltage (J/V). ................................................................. 89 6.4 Space Charge Profiling ................................................................. 91 6.5 Space Charge Spectroscopy ........................................................ 96 6.6 Conclusions.................................................................................. 98 6.7 References ................................................................................. 100 iv 7 Final Conclusions ................................................................................ 101 7.1 Freon® vs. CdCl2 for low temperature deposition process. ....... 101 7.2 CdCl2 activation treatment effects ............................................ 102 7.3 Properties of devices based on thin CdTe layers ...................... 102 7.4 Cu diffusion in ageing process................................................... 103 v vi List of Figures Figure 1-1. Thin Film in PV market. .............................................................. 3 Figure 1-2. a) Electron-hole (e--h+) pair generation. b) Direct recombination. c) Trap assisted recombination......................... 5 Figure 1-3. Solar cell equivalent circuit. ....................................................... 7 Figure 1-4. CdS/CdTe solar cell structure ..................................................... 9 Figure 2-1. CdS/CdTe base-line J/V curves and parameters. ..................... 18 Figure 2-2. a) Ea extraction from dark J/V for our CdS/CdTe base-line. b) Ideality Factor temperature dependency for CdS/CdTe baseline. ........................................................................................... 20 Figure 2-3. CdS/CdTe band diagram showing the main recombination mechanisms: a)Interface Ea>Eg, b) SCR Ea=Eg and c) Bulk CdTe Ea=Eg. ......................................................................................... 21 Figure 2-4. a) Parallel circuit for admittance measurements. b) Admittance phasor diagram. ........................................................................ 22 vii Figure 2-5. Charge Density profile for CdS/CdTe base-line. In the inset the relative Mott-Schottky plot. ..................................................... 24 Figure 2-6. Deep defect contribution due to Vac. ....................................... 25 Figure 2-7. CdS/CdTe base-line C/V and DLCP profiles comparison........... 27 Figure 2-8. CdS/CdTe base-line a) AS curves and b) t peaks at different temperatures. ........................................................................... 29 Figure 2-9. Extraction of Et and sigma for a deep defect in CdS/CdTe baseline ............................................................................................ 30 Figure 3-1. Typical J/V curves of the three sets of samples. ...................... 36 Figure 3-2. Arrhenius plots of J0 comparing different combination of deposition and treatments. ...................................................... 38 Figure 3-3. C/V (open) and DL (full) space charge profiles. The estimation of free hole concentrations indicated in the figure. The difference between C/V and DLCP concentration indicates a lower bound for deep defect concentrations........................... 39 Figure 3-4. Arrhenius plot of AS and DLTS data for VE-Freon® sample...... 40 Figure 3-5. Influence of the freeze-out of free holes in VE-Freon® sample associated with defect A. .......................................................... 42 viii Figure 3-6. Influence of the direction of the DC bias scan direction on the space charge width measured for sample CSS-Freon® (circles) and VE-Freon® (triangles) at 350 K and the AC frequency 104 Hz. ............................................................................................. 43 Figure 3-7. Influence of the direction of the DC bias scan direction on dark J-V measured for sample CSS-Freon® (circles), VE-Freon® (squares) and VE-CdCl2 (triangles). ........................................... 45 Figure 4-1. Typical J/V curves of the three sets of samples. ...................... 53 Figure 4-2. Arrhenius plot for 720µl, 1800µl and Over-treated samples. In the inset: Ideality factors dependency from temperature....... 54 Figure 4-3. C/V (full dots) and DLCP (open dots) of the 180 l, 720 l, 1800 l and over-treated samples made at 200 K and 50 kHz. In the inset comparison of 50 kHz and 1 MHz for 1800 µl sample at the same temperature. ............................................................ 58 Figure 4-4. C/V (full dots) and DLCP (open dots) of the 180 l, 720 l, 1800 l and over-treated samples made at 300 K and 50 kHz. In the inset comparison of 50 kHz and 1 MHz for 1800 µl sample at the same temperature. ............................................................ 59 ix Figure 4-5. Arrhenious plots of the different samples identifying the different defects. ...................................................................... 62 Figure 5-1. J/V characteristics of different devices with CdTe thickness ranging between 0,7 and 6 µm. ................................................ 71 Figure 5-2. Roll-over reduction in thin CdTe devices ................................. 72 Figure 5-3. Band diagram for thick (top) and thin (bottom) CdTe, showing the back contact barrier (ϕb) reduction.................................... 72 Figure 5-4. Grains morphology of 1 m (top), 1.8 m (center) and 6 m (bottom) thick CdTe after CdCl2 treatment. ............................... 74 Figure 5-5. XRD spectra of CdCl2 treated (top) and as-deposited CdTe (bottom), 6 m (red) and 0.7 m (black). ................................. 75 Figure 5-6. Comparison between the 0.7 m (black symbols) and 6 m (gray symbols) samples............................................................. 76 Figure 5-7. Typical 6 µm C/V (open symbols) and DLCP (full symbols) profiles measured at different temperatures and at constant frequency of 1 MHz. In the inset, for the same sample, profiles measured at different frequencies and at constant temperature of 300 K are compared. ............................................................ 77 x Figure 5-8. Depletion width extension over temperature and frequency for 6 µm and 1 µm (inset) samples (DC bias 0 V). .......................... 79 Figure 5-9. Different quasi-Fermi-levels splitting in Thin CdTe .................. 80 Figure 5-10. Defect identification by linear correction of AS Arrhenius plot for 6 µm (full dots) and 1 µm (open dots). ............................... 81 Figure 6-1. Down right. Normalized efficiency evolution for the different kinds of stress. η0 represents the efficiency at t=0 h (hour). Others. Typical J/Vs of DNB, LTNB and LTB at different ageing time........................................................................................... 90 Figure 6-2. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of LTNB sample at 300 K and 10 kHz. In the inset a similar comparison repeated at 1 MHz......................... 92 Figure 6-3. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of LTB sample at 300 K and 10 kHz. In the inset a similar comparison repeated at 1 MHz......................... 93 Figure 6-4. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of DNB sample at 300 K and 10 kHz. In the inset a similar comparison repeated at 1 MHz......................... 95 xi Figure 6-5. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of LTB sample at 10 kHz and in a range of temperature between 180 K to 300 K. ..................................... 96 xii List of Tables Table 3-1. Typical performances of the three kinds of samples. ............... 36 Table 4-1. Current-Voltage parameters of four typical solar cells with different treatment. ................................................................. 52 Table 4-2. Bandgap and ideality factor for the four differently treated devices. ..................................................................................... 55 Table 4-3. Measured defects concentration in the differently treated CdTe devices. ..................................................................................... 57 Table 4-4. Extracted defects by AS. ............................................................ 62 Table 5-1. Depletion region width over absorber thickness for different DC bias at 300 K and 50 kHz. .......................................................... 79 Table 5-2. Extracted defects of 6 m and 0.7 m CdTe absorbers. ........... 82 Table 6-1. Activation energy and cross capture section ............................ 97 xiii xiv Summary Electrical characterization is a powerful investigation method for semiconductor devices. Compared to other types of characterization, its main advantage consists in the possibility to analyze the finished devices. For many kinds of technologies this issue is mandatory to understand deeply the device structure, its operation mechanism and how the materials can change during the fabrication process. Therefore, electrical characterization techniques represent probably the most important feedback in the device development. In this thesis a possible methodology to investigate thin films solar cells by means of some electrical characterization techniques will be described. Moreover I will show how these methodologies have been used to extract important information for CdS/CdTe solar cells fabricated in our laboratories. This information has been very useful to develop and optimize a low temperature (< 450 °C) production process so to be able to achieve CdTe solar cells with efficiency exceeding 14 % (best cases over 15 %). In general, the investigations which constitute the chapters of this thesis, have been approached changing in reasonable manner important process parameters and, then, analyzing the resulting effects on the electronic and structural properties of the materials and consequently on the devices. xv It is known that CdTe needs a special “activation treatment” to perform high efficiency devices. This treatment has been studied to further assess the “magic” benefits on the CdTe semiconductor properties. Two different activation treatments have been optimized in our labs. The first is based on a mixture of gases Ar and difluorochlorometane (Freon®), already used by other researchers, who demonstrated its effectiveness on CdTe cells fabricated at high temperature. The second is based on the deposition of a liquid solution of CdCl2 in methanol and a subsequent annealing in air. Solar cells with CdTe treated in these two different ways were fabricated and analyzed also by means of electrical characterization. Results were compared also with cells fabricated at high temperature kindly provided by Parma University. CdCl2 treatment was able to recrystallize the low temperature deposited CdTe also by improving the electrical properties, while the gaseous treatment was demonstrated to be weak in increasing the carriers concentration but, at the same time, too invasive in affecting the intermixed layer at the CdS/CdTe interface, with an excess of sulfur diffusion. The treatment based on liquid CdCl2 has been further investigated modulating its effectiveness. Under-treated, sub-optimum, optimum and over-treated samples were prepared and analyzed, in order to address the changes involved by the activation treatment on the films composing the devices. It has been demonstrated that a strong connection between the treatment effectiveness and the defect concentration in CdTe polycrystals is present. The CdTe carrier concentration increases as treatment increases but at the same time recombination is also enhanced by the deep defects close to the junction, the optimum treatment represent the best tradeoff between this two phenomena. Another important issue in thin film devices is the absorber thickness, which is desired to be as small as possible. Unfortunately the scaling is usually challenging. By preparing several numbers of cells with different CdTe thickness, it has been demonstrated that the problems connected xvi with thickness are not only light absorption and films homogeneity, but most important they are mainly generated by different materials composition and different transport mechanism. Within this study solar cells with 1.5 µm of CdTe and efficiency exceeding 10 % have been fabricated. Finally, the performance degradation of CdTe solar cells with Cu/Au back contact has also been investigated by electrical characterization. Identical samples were stressed for long time in different condition of light, temperature and electrical bias. Different Cu migration has been observed for the different kinds of stresses, excluding the hypothesis that at different stresses it corresponds just only a different diffusion speed. Moreover we conclude that probably Cu in our samples does not migrate as positively ionized like it has been proposed by other authors, but in negative or neutral configuration generating middle band defects, which enhance recombination. xvii xviii Chapter 1 Introduction 1.1 Photovoltaic Technologies and CdTe Since 1954, when the first 6 % Silicon solar cell was presented by Chapin [1], photovoltaic (PV) technology has been developed in many different manners, basing on different materials. Each technology presents different characteristics (e.g. maximum efficiency, cost, scalability, application, etc.), hence to compare them is not straightforward. In this paragraph I will try to report a brief overview of the most widespread and promising photovoltaic technologies. Silicon is the oldest technology and up to now it is the most diffused in PV modules market (exceeding 80 % in 2011 [2]). Silicon is a semiconductor with indirect bandgap that makes it not the best material for photonic application. Nevertheless its success was determined by the high knowledge developed in the last century, especially in microelectronic industry. Indeed silicon cell efficiency record is 25.0 % [3][4] approaching the calculated theoretical limit of 30 % [5]. The main drawback is the low scalability, which results in modules with much lower efficiency or very high cost. 1 2 Photovoltaic Technologies and CdTe The single junction record efficiency is hold by GaAs, 28.8 % [3][4], nevertheless it is mainly used for space application due to the high production cost. Combining stacks of p-n junctions is possible to increase dramatically the efficiency of the solar cells that are called multi-junction or tandem cells. Furthermore concentrating the solar light by means of special mirrors it is possible to achieve 44 % efficiency [4]. Multi-junction structures are extremely complex and expensive, moreover mirrors occupy large areas and necessary water-cooling increases the system cost. All these aspects make this technology suitable mainly for massive energy production. Dye-sensitized solar cells [6] record is 11,4 % [4], but they don’t need direct light exposure, then suitable in countries with low yearly solar radiation or for indoor application. Furthermore they can also be produced with different colors and used to make PV-artworks or decorations (i.e. skyscrapers windows). Thin films solar cells technologies point to reduce the cost often at the expense of modules efficiency. Since 2007 they occupy over 10% of the whole PV market, exceeding 17% in 2009 (see Figure 1-1) [2]. There are many different thin films technologies, however to present all of them is beyond the goal of this work: here I will mention only the most relevant in the PV market. Copper Indium Gallium (di)Selenide (CIGS) is one of the most promising thin film technologies due to its high efficiency and relatively low production cost. CIGS holds the thin film efficiency record and it is also suitable for flexible modules production. Recently the world record was set to 20.4 % on flexible substrates by EMPA labs. [4]. The main drawback is the indium scarcity. Alternative cells are being developed where selenium is replaced with sulfur (CIGS2) [7]. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction Figure 1-1. Thin Film in PV market. The most widespread thin film technology is based on CdTe, in 2009 it achieved almost 14 % of the PV modules market giving a real alternative to silicon. The current cell efficiency record is 18.7 % [3][4] whereas for modules is 15.3 % [3], this values state the high scalability of the production process. On the other hand, the cost per watt-peak is the lowest in PV market (0,67 $/Wp) [8] and this is the actual driving force of CdTe. However this technology presents different drawbacks: Te scarcity, Cd toxicity, Back-contact stability. Tellurium is a rare metalloid, which principal source is anode sludge produced during the electrolytic refining of copper. Cadmium is toxic if breathed in fine dust or fumes. Therefore the CdTe perception is usually a critical factor for the market, and it is often a comfortable way for competitors to contrast this technology. Moreover CdTe is very stable compound, which is not soluble in water and with a high melting temperature (1092 °C), and once encapsulated it is definitely harmless [9]. Nevertheless many efforts were made by researchers to reduce the Electrical characterization of high performance CdTe solar cells. 3 4 Solar cells and CdS/CdTe junction thickness of CdTe in the modules: nowadays modules are produced usually with a thickness of around 4 µm that means 28 g/m2 of CdTe (13,2 Cd and 14,8 Te). It has been calculated that scaling the CdTe thickness down to 1 µm would solve the problem of Te abundance up to a yearly production of 100 GW [10] and, at the same time, the Cd amount should be dramatically reduced down to 2.7 g/m2, almost ten times smaller than C-size Ni-Cd rechargeable batteries [11]. Another important issue is the choice of an appropriate back-contact that is crucial to limit performance losses when solar cells are connected to form a module. Furthermore PV modules are usually to be granted for a period of 20-25 years, in which performance cannot decrease down to 80 % of the initial value, for CdTe modules this is often strongly connected to the backcontact stability. 1.2 Solar cells and CdS/CdTe junction A solar cell is a device able to generate power, converting light energy in electric energy. It is based on the photovoltaic effects discovered by Bacquerel in 1839 and fully explained by Einstein’s photoelectric effect in 1905. When light is incident on a semiconductor, photons interact with electrons transferring their energy, in accord with their wavelength and the energy bandgap of the semiconductor (Eg), hence electrons (e-) lying in the valence band (VB) are promoted to the conduction band (CB), thus they are now free and they can move freely in the lattice. The absence of the electron in the valence band is called hole (h+) and it is also able to move freely in the lattice. This process is usually called electron-hole pair generation (or just generation). If any electric field is applied to the semiconductor, electrons lose the received energy and fall again in the valence band annihilating a hole and emitting a photon of the same energy of the bandgap this process is called direct radiative recombination. Actually, many different recombination mechanisms are usually present in semiconductors, however I will mention only recombination assisted by traps alias Shockley-Read-Hall (SHR). In a semiconductor lattice many kinds Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction of defects can be present (e.g. dangling bonds, vacancy, substitutional or interstitial atoms, etc.), which represent possible electronic states. If defect electronic state energy lies within the band-gap they represent a so-called recombination center or a trap. The difference between these two is small, the first capture a carrier until it is annihilated by an opposite charge, the latter, captures the carrier for a certain time after which the carrier is released back to the band where it came from. In both cases the energy that electron have to lose to recombine with a hole is smaller than the energy bandgap, and this makes the recombination process statistically more probable (see Figure 1-2). Figure 1-2. a) Electron-hole (e--h+) pair generation. b) Direct recombination. c) Trap assisted recombination If an electric field is applied to a semiconductor under light, electrons and holes are separated and a current flows through the device. To perform this separation without any external power source a p-n junction is needed. A p-n junction is formed joining an n-type and a p-type semiconductor. If the two semiconductors have the same Eg we call the p-n junction homojunction otherwise we have a heterojunction. The p-type semiconductors differ by n-type for the kind of majority carriers: in the first case holes, in the latter electrons. At the interface of the two materials carriers recombine and, at thermal equilibrium, the free carriers density is almost zero. On the other hand fixed charged ions remain at the interface, Electrical characterization of high performance CdTe solar cells. 5 6 Solar cells and CdS/CdTe junction positive in the n-type side and negative in the p-type, for this reason we call it Space Charge Region (SCR) or in alternative Depletion Region. Away from the interface, thus from the SCR, carriers density concentration is high and the resistivity of this regions are order of magnitude lower than SCR’s one, so we call these neutral regions. The fixed charge forming the SCR generate the electric field needed to separate the electron-hole pairs generated by the light. Transport mechanisms in a p-n junction either in dark or light operation can be addressed by Poisson’s equation and continuity equations. 𝑞 −∇2 𝜓 = 𝜖 (𝑁𝐷+ − 𝑁𝐴− + 𝑝 − 𝑛) 1-1 Where is the electrostatic potential the permittivity of the semiconductor, q is the elementary charge ND and NA ionized donor and acceptor density respectively, p and n free holes and electrons density. 𝛿𝑝 (𝑥, 𝑡) 𝛿𝑥 = −𝑞 1 𝛿𝐽ℎ 𝛿𝑥 + 𝐺ℎ − 𝑅ℎ 1-2 𝛿𝑛 (𝑥, 𝑡) 𝛿𝑥 = −𝑞 1 𝛿𝐽𝑛 𝛿𝑥 + 𝐺𝑛 − 𝑅𝑛 1-3 These are mono-dimensional versions of the continuity equations where x is the direction, t is the time, Jh and Jn holes and electrons current density respectively, G is the generation ratio due to optical or thermal energy and, finally, R is the recombination ratio including radiative and non-radiative mechanisms (with photon or phonon emission respectively). The p-n junction was not invented for solar purpose. Diode was the first pn junction based electronic device used to rectify electric signals, its simplified characteristic equations is: 𝑞𝑉 𝐽𝐷 = 𝐽0 [𝑒𝑥𝑝 (𝐴𝑘𝑇) − 1] 1-4 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction Here, JD is the current flowing through the diode, J0 is the saturation current of the diode, A is the ideality factor, V the internal voltage, q the elementary charge and k Boltzmann’s constant (see paragraph 2.2). Therefore, it is possible to describe a solar cell as a current generator in parallel to a diode. Unfortunately it is not enough for a satisfactory description of a real solar cell. To better outline the actual devices, the model must be integrated at least with two additional resistances: one in series to the diode (Rs) and one in parallel (Rp). The resulting equivalent circuit is shown in Figure 1-3. Figure 1-3. Solar cell equivalent circuit. The relation between current and voltage for this circuit is: 𝑞(𝑉−𝑅𝑠𝐽 𝐽) (𝑉−𝑅𝑠 𝐽) 𝐴𝑘𝑇 𝑅𝑝 𝐽 = 𝐽0 [𝑒𝑥𝑝 ( ) − 1] − 𝐽𝐿 + 1-5 During light operation, when the external contacts are shunted, JL flows and it is usually called Short Circuit current (Jsc), on the other hand when no load is connected to the contacts, a voltage is present called Open Circuit voltage (Voc), that can be calculated by: 𝑉𝑜𝑐 = 𝑘𝑇 𝐽 𝑙𝑛 ( 𝐿 𝑞 𝐽0 − 1) 1-6 Electrical characterization of high performance CdTe solar cells. 7 8 CdTe cell fabrication When a passive load is connected to the circuit, current flows and consequently electric power is supplied. Load has to be optimized in order to set the working condition as close as possible to the maximum power point (Pm), that is the combination of current (Jm) and voltage (Vm), supplied by the solar cell, which maximize the output power (Pm) (see Figure 2-1). It is useful to define another parameter called Fill Factor (FF) as follow: 𝐹𝐹 = 𝑉 𝑃𝑚 𝑜𝑐 𝐽𝑠𝑐 𝑉 𝐽 = 𝑉𝑚 𝐽𝑚 𝑜𝑐 𝑠𝑐 1-7 In the absence of Rs and Rp, 𝑉𝑚 = 𝑉𝑜𝑐 𝑎𝑛𝑑 𝐽𝑚 = 𝐽𝑠𝑐 → 𝐹𝐹 = 1 1-8 Finally it is possible to define a parameter called Efficiency (η) that represent the capability of the solar cell to transform luminous power in electric power. 𝑃 𝜂 = 𝑃 𝑒𝑙 = 𝐹𝐹 𝑜𝑝𝑡 𝑉𝑜𝑐 𝐽𝑠𝑐 𝑃𝑜𝑝𝑡 1-9 To create modules many solar cells must be connected together in series and/or in parallel in order to increase the maximum output voltage and current, according to the load. This operation is usually challenging. 1.3 CdTe cell fabrication Cadmium telluride thin film technology is one of the most successful in PV market, as I already mentioned in the first paragraph. However it is worth to note that a unique way to make CdTe solar cells does not exist. In general it is possible to say that CdTe devices are thin films stacks deposited on a substrate, where CdTe plays the role of absorber layer. Films composing the cell can be different, deposited with different techniques and in different conditions. In this paragraph I will explain the production Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction process that has been developed at Verona University’s laboratories which is summarized in Figure 1-4. This process has been started at the begin of my Ph.D. and developed in the last three years. Performance of the produced solar cells rose up to 14% with best cases exciding 15%. Figure 1-4. CdS/CdTe solar cell structure 1.3.1 Front Contact A solar device transforms photons in electrons and holes, however these carriers must be extracted out of the device before they recombine. Therefore the contacts quality plays an important role on the device performance. Moreover when solar cells are connected together to form a module the resistance of contacts and connections determines most of the energy loss. At our laboratories a fabrication process has been developed for solar cells in superstrate configuration. This means that the device is deposited on a transparent substrate and the front contact is the first layer deposited on it (see Figure 1-4). Electrical characterization of high performance CdTe solar cells. 9 10 CdTe cell fabrication Indium tin oxide (SnO2:In2O3 alias ITO) as front contact is usually higly conductive, minimizing both vertical and horizontal resistance, it is also very transparent. Unfortunately indium is a rare and expensive material that also tends to diffuse in the other layers. In all the samples I will mention in thr next chapters, ITO was deposited by direct current magnetron sputtering and covered by a ZnO buffer layer to avoid indium diffusion, likewise impurities from the substrate. Being ZnO an insulator it increases the vertical resistance of whole device, so it must be as thin as possible. On the other hand, it has beneficial effects on the Rsh (see Figure 1-3). Thicknesses of the ITO and ZnO films are 400 nm and 100 nm respectively. On this bilayer front contact other 4 layers are deposited to complete the device. To access the front contact a small area is masked during the CdS and CdTe deposition, here Cu and Au are deposited during the back-contact deposition. 1.3.2 CdS Window Layer CdS is a yellowish natural n-type semiconductor with an energy band-gap around 2,4 eV, hence absorbed photons are in the visible range. CdS absorption is undesired, because it reduces the photons that can reach the absorber and generate electron-hole pairs. CdS is needed only to form the p-n junction with CdTe. I will refer to it as window layer, even though many authors call it buffer layer. In superstrate configuration many problems are connected to the window layer deposition: its transparency, thickness, uniformity and crystalline structure have a critical impact on the device performance. At our laboratories CdS is deposited by Vacuum Evaporation (VE) at 100 °C and at pressures lower than 10-5 mbar. After deposition the film is annealed at 450 °C for 30 min in order to ensure better crystalline quality, which allows to grow a higher quality CdTe. The thickness usually deposited on our samples ranges from 300 nm to 500 nm. 1.3.3 CdTe Absorber Layer Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction CdTe is the p-type semiconductor of the junction where most of the light is absorbed, and so, it is called absorber layer. CdTe is a direct bandgap semiconductor; it means that the conduction band minimum and the valence band maximum are aligned, so to generate an electron-hole pair only a photon is needed. Reported bandgap energy ranges from 1,4 to 1,56 eV [12]. These factors result in a very high absorption coefficient: it has been calculated that only 1 µm of CdTe is sufficient to convert 92% of the useful sunlight, whereas crystalline silicon has to exceed 200 µm to reach the same value [12], this makes CdTe very well suited for solar applications. At our laboratories CdTe is deposited by VE in the same vacuum chamber where CdS is deposited, at pressures of 10-6 mbar and at a substrate temperature of 340 °C. Our baseline nominal CdTe thickness is 9 µm, but etching (see paragraph 1.3.5) can reduce it sensibly. The final film thickness has been measured by a profilometer into a range between 7 to 7.5 µm. Moreover to study the effects of ultra-thin layer (see Chapter 5), CdTe was scaled down to 700 nm. 1.3.4 Activation Treatment After deposition CdTe must be activated by a special treatment based on a chemical reaction between CdTe and Cl. This treatment has been performed and studied in many different ways by researchers since the late eighties, but it is still under discussion. It is believed that this performs s doping of CdTe and recombination centers like grain boundaries seem to be passivated [13]. A recrystallization of the grains, an enlargement of the grain size, a change in the preferred orientation, the intermixing of the CdS and CdTe layers with reduction of the lattice mismatch [14][15] are considered a consequence of the following reaction: 𝐶𝑑𝐶𝑙2 (𝑠) + 𝑂2 (𝑔) + 𝐶𝑑𝑇𝑒(𝑠) ⟺ 𝑇𝑒𝐶𝑙2 (𝑔) + 2𝐶𝑑𝑂(𝑠) 1-10 Electrical characterization of high performance CdTe solar cells. 11 12 CdTe cell fabrication In general efficiencies increase from 6-7 % up to 18.7 %, which is the current world record. Our process include two different activation treatments: CdCl2 methanol saturated solution bath, Freon®. The first is performed by dissolution of precise amounts of CdCl2 in methanol in order to have a known saturation level. This solution is deposited on the CdTe surface just after deposition, it is dried in air and afterwards heated at 410 °C for 30 min (see Chapter 4). The latter is a gaseous treatment based on Freon® and Ar gases whose possible advantages and backwards are discussed with major details in Chapter Chapter 3. In this dissertation I will refer to samples which have not received the activation treatment as as-deposited. 1.3.5 Etching and Back Contact As already written in paragraph 1.3.1, contacts quality is very important to extract carriers from the device. Back contact is needed to extract carriers from the CdTe (p-type). Unfortunately CdTe has a high electron affinity, therefore there are not so many metals with sufficiently high work function suitable to form an ohmic contact [16]. Many back contacts have been developed and used (e.g. Sb2Te3, As2Te3, etc.) [15], however the best results have been obtained with the addition of Cu, which main drawback is a high diffusion tendency, that affects the contact quality and the device performance as time goes (see Chapter Chapter 6). To form the back contact on our samples a thin Cu layer is deposited by VE, its thickness ranges from 5 Å to 80 Å depending on other parameters (e.g. CdTe thickness, treatment…). For our baseline Cu is deposited in 20 Å Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction thickness. To protect Cu from oxidation 500 Å of Au are deposited on it. Finally the sample is annealed at 190 °C for 20 min. When our samples are treated performing CdCl2 saturated solution deposition, the surface must be cleaned and prepared before the back contact deposition. This is done dunking the sample in a Bromine-Methanol (B-M) solution bath for few seconds. This is usually addressed as surface etching (or just etching). 1.4 Thesis Contents In the next chapters I will discuss some of the main open issues of CdTe technology addressing them by means of deep electrical characterization. In the next chapter the electrical techniques used to characterize the sample will be explained from a theoretical and practical point of view. In chapters 3 and 4, I will show how these techniques have been used to bring out important information on the activation treatment: comparing our two different activation treatments (Freon® and CdCl2 saturated solution), and, afterwards, comparing samples differently treated by a novel treatment modulation. Similar approach has been used to address CdTe thickness scaling (Chapter 5) and Cu/Au back contact degradation (Chapter 6). Discussion and conclusions will follow. From the third chapter to sixth have been published as papers or proceeding as shown in the list of publications. Electrical characterization of high performance CdTe solar cells. 13 14 References 1.5 References [1] D.M. Chapin, C.S. Fuller, and G.L. Pearson. Journal of Applied Physics, (1954). [2] Photovoltaics Report. Fraunhofer Institute For Solar Energy Systems Ise, Freiburg, (December 11-2012). [3] Martin A. Green, Keith Emery, Yoshihiro Hishikawa, Wilhelm Warta and Ewan D. Dunlop. Progress In Photovoltaics: Research And Applications, 2013. [4] www.nrel.gov/ncpv/ [5] Parag S. Vasekar, Anant H. Jahagirdar, Neelkanth G. Dhere, Thin Solid Films, 518 7, 1788–1790. (2010) [6] R.H. Bube. Photovoltaic Materials. Imperial College Press. London 1998. [7] B. O'Regan, M. Grätzel, Nature 353, 737 - 740 (24 October 1991). [8] www.solarbuzz.com/facts-and-figures/retail-priceenvironment/module-prices. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Introduction [9] Zayed J, Philippe S., Int J Toxicol. 2009 Jul-Aug;28(4):259-65. [10] V.M. Fthenakis. Renewable and Sustainable Energy Reviews, 13 (2009) 2746–2750. [11] V. M. Fthenakis. Renewable and Sustainable Energy Reviews, 8 (2004) 303–334. [12] J. Poortmand, V. Arkhipov. Thin Films Solar Cells, Wiley (2006). [13] B.E. McCandless, Proc. of Mat. Res. Symp., 668, 2001, p. H1.6.1. [14] S. Pookpanratana, X.Liu , N. R. Paudel, L. Weinhardt, M. Bar, Y. Zhang, A. Ranasinghe, F. Khan, M. Blum, W. Yang, A. D. Compaan, C. Heske, Applied Physics Letters, 97,17, 172109-1 – 171093 [15] A. Romeo, M. Terheggen, D. Abou-Ras, D. L. Batzner, F.-J. Haug, M. Kalin, D. Rudmann and A. N. Tiwari, Prog. Photovolt: Res. Appl. 12 (2004) 93-111. [16] S.H. Demtsu. Impact Of Back–Contact Materials On Performance And Stability Of Cds/Cdte Solar Cells. Dissertation, 2006. Electrical characterization of high performance CdTe solar cells. 15 16 References Chapter 2 Electrical characterization 2.1 Introduction Solar cells characterization is a fundamental step for the process development, it is an unavoidable feed-back for processes improvements. Empirical approach is surely faster and easier, and probably, the most suitable to start a process setup, however to improve, in order to have good results in devices fabrication, deep investigation and interpretation is needed. In material science many investigation techniques have been developed in order to analyze the morphology, the composition, the optical and the electrical properties, etc. Electrical characterization techniques occupy a relevant position in the PV materials investigation, mainly due to the possibility to analyze the finished device. Unfortunately, measured parameters are affected by many different factors, thus data interpretation is critical. In this chapter I will introduce the basic theory of the techniques I used to characterize our samples, , whereas measurement protocols and details will be presented in Appendix A. 17 18 Current Voltage (J/V) 2.2 Current Voltage (J/V) In paragraph 1.2 the equivalent circuit of a solar cell and its equation have been already described. By applying a voltage ramp to the external contacts and measuring the current flow it is possible to trace the Current-Voltage curve (J/V). In Figure 2-1 the typical J/V for our CdS/CdTe base-line is shown: 14 40 2 20 10 Pm 8 6 4 10 Vm 2 0 0 -10 Voc Jm Jsc -2 2 Current Density [mA/cm ] 30 12 845 -22,3 690 -19,6 71,9 13,5 Power [mW/cm ] Parameters Voc [mV] Jsc [mA/cm2] Vm [mV] Jm [mA/cm2] FF [%] Eta [%] -4 -6 -20 -8 -30 -10 -0,4 -0,2 0,0 0,2 0,4 0,6 0,8 1,0 Voltage [V] Figure 2-1. CdS/CdTe base-line J/V curves and parameters. J/V analysis is considered the basic characterization for PV devices since many electrical parameters can be extracted, giving information about the device structure and material properties. Referring to the parameters definition and formulas in paragraph 1.2, Voc and Jsc can be directly obtained from a J/V curve. Moreover from measured values of J and V it is possible to calculate: Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization 𝑃 =𝐽∗𝑉 2-1 𝑑𝑃 𝑑𝑉 2-2 =0 Solving for V, Vm is the result of eq. 2-2 and Jm is the related current value calculated by eq. 1-5. Thus, using equation 1-6 1-7 FF and η can be calculated. Furthermore, other information can be estimated such as Rs, Rsh , A and J0. Rsh is a lumped resistance connected to many physical factors as pin-holes, shunting paths, inhomegeneity of the films, etc. It is calculated as follow [1]: 𝑑𝐽 −1 𝑅𝑠ℎ = (𝑑𝑉) | 2-3 𝐽𝑠𝑐 Rs is connected to materials and contacts resistance, it can be extracted by the comparison of J/Vs in dark and light condition, measuring the voltage difference for each current value Rs is determined as function of J [2]. Unfortunately these extractions are often very challenging, because simplified models work only when the parameters are independent by light intensity and/or voltage. Therefore usually J/V numerical fittings are preferred to graphical extractions. Another interesting approach is to perform J/Vs at different temperature in dark condition. In this thesis I will address this measurement as J/V-T. Taking into account the expression for J0 [3]: 𝐸 𝑎 𝐽0 = 𝐽00 𝑒𝑥𝑝 [𝐴𝑘𝑇 ] 2-4 Electrical characterization of high performance CdTe solar cells. 19 20 Current Voltage (J/V) Where J00 is a weak function of temperature and Ea is the activation energy. Passing to logarithms we obtain: 𝐸 𝑎 𝑙𝑛(𝐽0 ) = 𝑙𝑛(𝐽00 ) + 𝐴𝑘𝑇 2-5 By dark-J/Vs numerical equation fitting, it is possible to extract A(T) and J0(T) at different temperature and plot eq. 2-5 over 1/T in a semilogarithmic scale, where Ea is the slope of the linear correction [2-4] (see Figure 2-2). Value Aln(J0) [mAcm-2] -30 Ea [eV] -35 Slope Standard Error 1,439 0,041 -16,740 0,47752 1,8 1,7 Adj. R-Square 0,99433 -40 -50 -55 -60 A [-] -45 a) 1,6 1,5 1,4 3,2 3,4 3,6 3,8 4,0 1000/T [K-1] 4,2 4,4 b) 220 240 260 280 T [K] 300 320 Figure 2-2. a) Ea extraction from dark J/V for our CdS/CdTe base-line. b) Ideality Factor temperature dependency for CdS/CdTe base-line. If the extracted Ea coincides with the absorber bandgap it is possible to conclude that recombination takes place mainly in the SCR and/or in the bulk CdTe (Figure 2-3b and c), if it is sensibly bigger it takes place mainly at the CdS/CdTe interface (Figure 2-3a) [2, 4]. Furthermore, from the ideality factor temperature dependency (see Figure 2-2b), it is possible to conclude whether recombination process is purely SRH or if it is enhanced by tunneling via traps as described by Rau et al. [4]. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization Figure 2-3. CdS/CdTe band diagram showing the main recombination mechanisms: a)Interface Ea>Eg, b) SCR Ea=Eg and c) Bulk CdTe Ea=Eg. 2.3 Admittance Techniques Admittance measurements are performed applying to the sample a superposition of two signals: direct current voltage (Vdc) and alternate current voltage (Vac), and then measuring the current response (J) (see Figure 2-4a). Dividing the output current phasor by the input voltage phasor admittance can be calculated [2]. 𝑌= 𝐽 𝑉𝑑𝑐 +𝑉𝑎𝑐 𝐶= 𝐵 𝜔𝑎𝑐 = 𝐺 + 𝑗𝐵 2-6 2-7 Where Y is the admittance, G is the conductance and B is the susceptance; C is the capacitance and ac the angular velocity (ac=2fac, where fac is Vac frequency). G and B can be easily separated because they are in quadrature. Electrical characterization of high performance CdTe solar cells. 21 22 Admittance Techniques A solar cells is generally modeled as follow: Figure 2-4. a) Parallel circuit for admittance measurements. b) Admittance phasor diagram. Where Rsc and Rpc are the series and parallel resistance respectively, for the whole circuit. To have a reliable extraction of C it is important to ensure a high quality factor (Q) or low dissipation factor (D). 𝑄 = 𝐷 −1 = |𝐵| 𝐺 𝜋 = 𝑡𝑎𝑛 ( 2 − 𝜑) 2-8 Usually it is enough to ensure Rsc<<Rpc. Refer to Appendix A for more details. To investigate the solar cells by admittance techniques the depletion approximation must be assumed, which consists of the following assumptions: SCR is fully depleted of free carriers, SCR ends abruptly, SCR is precisely defined. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization For thin film devices this approximation is usually to strict, nevertheless admittance measurements are considered an important point to start analysis and discussion on devices properties [2]. 2.4 Capacitance Voltage (C/V) Capacitance voltage technique is a type of admittance measurements, usually performed in diode-based devices, to investigate semiconductors structure and properties. Considering a solar cell depletion region as an insulator and the neutral regions as conductors, it is possible to see it as a planar capacitor which capacitance is given by [5]: 𝑄 𝐶=𝑉 = 𝜀𝑟 𝜀0 𝐴 𝑊 2-9 Where: Q is the SCR electrical charge, V the electrostatic potential, A the area, W the depletion region width, 0 free space permittivity, r the material relative dielectric constant. Similarly it is possible to formulate capacitance in differential way [5]: 𝑑𝑄 𝐶 = 𝑑𝑉 2-10 In CdS/CdTe thin film solar cell it is possible to consider the depletion region extending mostly in the CdTe (p-side of the device) due to the large doping difference compared with CdS (n-side). Now considering a single acceptor state density (NA) close to the valence band [5]: Electrical characterization of high performance CdTe solar cells. 23 24 Capacitance Voltage (C/V) 2𝜀𝑟 𝜀0 (𝑉𝑏𝑖 −𝑉𝑑𝑐 ) 𝑞𝑁𝐴 𝑊=√ 2-11 And so from eq. 2-9 and 2-11 [2]: 1 𝐶 −2 2 = 𝐴2 𝑞𝑁 𝐴 𝜀𝑟 𝜀0 (𝑉𝑏𝑖 − 𝑉𝑑𝑐 ) 2-12 Eq. 2-12 is usually reported on Mott-Schottky plot as in Figure 2-5 (inset). 1 2 𝑁𝐴 = 𝐶 −2 = − 𝐴2 𝑞𝜀 𝑟 𝜀0 [ 𝑑(𝐶 −2 ) 𝑑𝑉𝑑𝑐 ] 2-13 Hence, sweeping Vdc and measuring the capacitance variation, NA and W can be calculated using eq. 2-11 and 2-13. Finally, plotting NA over W, the doping profile is obtained as shown in Figure 2-5. 1E9 1E8 2 1E17 4 2 A /C [m /F ] -3 1E16 1E15 Mott-Schottky 2 Charge Density [cm ] 1E18 1E7 -2,0 -1,5 -1,0 -0,5 0,0 0,5 Voltage [V] 1E14 0,5 1,0 1,5 2,0 2,5 3,0 Distance from the junction [m] Figure 2-5. Charge Density profile for CdS/CdTe base-line. In the inset the relative Mott-Schottky plot. Despite only Vdc appears in these equations, Vac is still needed. At a given temperature, ac should be low enough to allow carriers to move rapidly in and out the depletion region edge, and generate the alternate current detectable by the instrument. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization Nevertheless the junction capacitance variation with Vdc is determined only by the charges at the edge of the depletion region, giving the possibility to profile the SCR charge density. If a dominant ionized shallow defect is supposed to be present C/V profiling brings out the free carriers density [6]. This holds true only if any density of states is present deep in the bandgap. In this case, there is an additional contribution to the measured capacitance due to the change of the occupancy state where the electronic level of the defect crosses the quasi-Fermi level (xc). Figure 2-6. Deep defect contribution due to Vac. In such conditions the free carrier density will be overestimated by this technique, while W will be underestimated [6][2]. However, in the next paragraph, I will show how comparing C/V profiles to DLCP profiles is a suitable way to estimate the deep defects concentration within the depletion region. Electrical characterization of high performance CdTe solar cells. 25 26 Drive Level Capacitance Profiling (DLCP) 2.5 Drive Level Capacitance Profiling (DLCP) Drive level capacitance profiling has been developed to overcome the intrinsic limitation of C/V technique. DLCP is a purely dynamic technique stimulating defects response only by Vac. 𝐶(𝜕𝑉) = 𝐶0 + 𝐶1 𝜕𝑉 + 𝐶2 (𝜕𝑉)2 + ⋯ 2-14 Therefore sweeping Vac amplitudes and measuring the device capacitance, the coefficients C0, C1… in eq. 2-14 can be extracted by polynomial interpolation. Taking into account only the first two terms a linear correction can be applied, which intercept (C0) brings out the constant capacitance determined by Vdc (that correspond to the capacitance measured by C/V techniques in the ideal case). The slope of the linear correction is C1 and it is possible to demonstrate that [6]: 𝐶0 = (𝜀 𝐴|𝜌𝑒 |𝜀𝑟 𝜀0 𝑟 𝜀0 𝐹𝑒 +|𝜌𝑒 |𝑥𝑒 ) 𝐶1 = − 𝐴𝜌𝑒2 (𝜀𝑟 𝜀0 )2 2(𝜀𝑟 𝜀0 𝐹𝑒 +|𝜌𝑒 |𝑥𝑒 )3 2-15 Whit e the charge density and Fe the electric field evaluated at x=xe. And finally 𝑁𝐷𝐿 = − 2𝑞𝜀 𝑊= 𝜀𝑟 𝜀0 𝐴 𝐶0 𝐶03 2 𝑟 𝜀0 𝐴 𝐶1 = |𝜌𝑒 | 𝑞 2-16 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization In this thesis DLCP and C/V profiles are usually presented together, because by comparison deep defects density can be estimated as shown in Figure 2-7. +0,65 V -3 Charge Density [cm ] 1E16 0V DLCP C/V 1E15 -2 V Deep defects contribution 1E14 0,0 0,5 1,0 1,5 2,0 2,5 Distance from the junction [m] Figure 2-7. CdS/CdTe base-line C/V and DLCP profiles comparison. 2.6 Admittance Spectroscopy (AS) In our typical analysis, AS represent a very important step for the complete electrical characterization. So far I have explained how C/V and DLCP can be used to extract information about either deep or shallow defects density, by AS technique it is possible to identify the dominant defects. Considering the case of a single dominating acceptor with energy Et deep in the gap and with characteristic frequency expressed by the following equation [7]: 1 𝜔𝑡 = 𝜏 = 𝑒𝑝 + 𝑐𝑝 𝑡 2-17 Electrical characterization of high performance CdTe solar cells. 27 28 Admittance Spectroscopy (AS) 𝑒𝑝 = 𝑁𝑣 (𝑇)〈v𝑡ℎ 〉𝜎𝑝 𝑒𝑥𝑝 [− 𝐸𝑡 −𝐸𝑉 ] 𝑘𝑇 𝑐𝑝 = 𝑁𝑣 (𝑇)〈v𝑡ℎ 〉𝜎𝑝 𝑒𝑥𝑝 [− 𝐸𝐹 −𝐸𝑉 ] 𝑘𝑇 2-18 Where cp and ep are the hole capture and emission rate respectively, 0 is a constant pre-factor, <vth> is the average value of holes thermal velocity and p is the trap capture cross section. It is worth to underline that t is determined only by p and Et, considered to be temperature independent. Referring to Figure 2-6, at the crossing point (xc) EF=Et, hence ep=cp, it means that the same amount of carriers (holes) are captured and emitted by the trap. As long as x<xc Et<EF then cp<ep traps are mainly unoccupied (i.e. ionized charges) whereas for x>xc results Et>EF and cp<ep, traps are mainly occupied (neutral charge). In order to experimentally determines t, AS measurements are performed sweeping the frequency (ac) of a small amplitude Vac signal at fixed temperature and Vdc bias. The last one determines the band bending and then xc. In this way as long as ac<t carriers can be captured and emitted, however when ac>t carriers will be not enough quick and capacitance will be determined only by Vdc. In the presence of a dominant deep acceptor responding to Vac, the AS is a step-like curve as Figure 2-8a. abs(facdC/dfac) [nF] C [nF] 1,5 1,0 0,5 2 10 3 10 4 10 fac [Hz] 5 10 223 K 0,8 Temperature 2,0 6 10 280 K 0,6 0,4 0,2 0,0 2 10 3 10 4 10 fac [Hz] 5 10 6 10 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization Figure 2-8. CdS/CdTe base-line a) AS curves and b) t peaks at different temperatures. By differentiation, –facdC/dfac can be plotted vs. frequency (fac, where ac=2fac) and the peak reveals the t of the defect [2][7]. So at the crossing point xc we can write: 𝜔𝑡 = 2𝜈 𝑒𝑥𝑝 [− 𝐸𝑡 −𝐸𝑉 ] 𝑘𝑇 2-19 dividing by T2 and solving 𝜔 2𝜈 𝑙𝑛 (𝑇 2𝑡 ) = 𝑙𝑛 (𝑇 2 ) − 𝐸𝑡 −𝐸𝑉 𝑘𝑇 2-20 Changing the temperature the characteristic peak changes, then tracing its evolution (as in Figure 2-8b) it is possible to build the Arrhenius plot in Figure 2-9. From the linear correction of this curve it is possible to calculate p from the intercept and Et from the slope [7]. 1 Ln(1/ ) 2 0 Value Intercept -1 -2 Slope Standard Error 23,6 0,51 -6116 135 Ea [meV] 527 12 Sa [cm2] 7,3E-12 6,9E-22 Adj. R-Square 3,4 0,998 3,6 3,8 4,0 4,2 1000/T Electrical characterization of high performance CdTe solar cells. 29 30 Temperature and Frequency in Admittance techniques. Figure 2-9. Extraction of Et and sigma for a deep defect in CdS/CdTe base-line 2.7 Temperature and Frequency in Admittance techniques. It is important to mention the effect of frequency and temperatures on the profiling either C/V and DLCP. In the next chapters profiles will be presented in a wide range of temperature and at different frequencies to add more information. Consider the following equation [6]: 2𝜋𝜈 𝐸𝑒 = 𝑘𝑇 𝑙𝑛 (𝜔 ) 2-21 𝑎𝑐 Where 𝜈 = 𝜈0 𝑇 2 = 𝑁𝑣 (𝑇)〈v𝑡ℎ 〉𝜎𝑝 2-22 Ee is called the limiting energy of the electronic state. It represents the energy upper limit for carriers to occupy a state. So for a given temperature, a trap state Et with p can capture and emit free carriers, quick enough to follow Vac, only if Et-EV < Ee. Also 1 𝜏𝑎𝑐 = 𝜔 𝑎𝑐 1 𝐸 = 2𝜋𝜈 𝑒𝑥𝑝 (𝑘𝑇𝑒 ) 2-23 This issue can be addressed from another point of view: for a given combination of temperature and frequency, if carriers relaxation time is smaller than ac the occupation of the defect contributes to the final Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization capacitance. Hence, changing T and ac, Ee changes and consequently the occupancy of the defects. For C/V, increasing the frequency (or reducing the temperature) just enough to have Et>Ee should avoid deep defects contribution to final capacitance. This is called defect freeze-out. For DLCP the following equation is valid [6]: 𝑁𝐷𝐿 = |𝜌𝑒 | 𝑞 𝐸 +𝐸𝑒 = 𝑝 + ∫𝐸 0𝑉 𝐹 𝑔(𝐸, 𝑥𝑒 )𝑑𝐸 2-24 Where p is the free carriers density, EF0 is the Fermi level in the bulk and g(E,xe) is the density of states at a distance xe from the junction. When ac is sufficiently high (or T sufficiently low) the contribution of the integral to the estimated charge is negligible, however dramatically reducing the frequency Ee increases extending the integral range and adding to the estimated charge NDL contribution by defects over EF0. Hence, at very low frequency (or high temperature) DLCP and C/V profiles should coincide. Finally in the case of AS, to sweep the frequency can be interpreted as a progressive reduction of Ee, thus as long as ac<t Ee>Et and deep state contribute to the measured capacitance, however when ac>t Ee=Et the defect freeze-out occurs and capacitance is determined only by Vdc,. Electrical characterization of high performance CdTe solar cells. 31 32 References 2.8 References [1] S. S. Hegedus, W. N. Shafarman, Prog. Photovolt, Res.Appl. 2004, 12,155-176. [2] J. Heath, P. Zabierowski, Capacitance spectroscopy of thin film solar cells, in Advanced Characterization Techniques for Thin-Film Solar Cells (Eds. U. Rau, T. Kirchartz and D. Abou-Ras), WILEY-VCH, (2011). [3] U. Malm, J. Malmstrom, C. Platzer-Bjorkman, L. Stolt, Thin Solid Films 480–481 (2005) 208–212. [4] U. Rau, A. Jasenek, H.W. Schock, F. Engelhardt, Th. Meyer, Thin Solid Films 361-362 (2000) 298-302 [5] D. L. Pulfrey, N. G. Tarr, Introduction to microelectronic devices, Prentice-Hall International, Inc. (1989). [6] J. T. Heat, J. D. Cohen, W. N. Shafarman, J. Appl. Phys., 95(3) (2004) 1000. [7] F. H. Seymour, V. Kaydanov, T. R. Ohno, , J. Appl. Phys., 100 (2006), 033710. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Electrical characterization Electrical characterization of high performance CdTe solar cells. 33 Chapter 3 Freon ® activation treatment for low temperature fabrication process 3.1 Introduction The best CdS/CdTe device performances are usually obtained by high temperature deposition processes. This seems to be connected with the higher recrystallization of CdTe layers. On the other hand, making solar cells in superstrate configuration at lower temperature, allows the application of different substrate materials to be used in place of glass. Furthermore for industrial production low temperature processes are usually preferred. Moreover, a possible way to make more attractive processes for industries is to avoid wet steps and toxic materials. It has been proved that a possible alternative to the common activation treatments is a gaseous treatment based on a mixture of Ar and Freon®, which are non-toxic gasses. This treatment has been developed at Parma University laboratories on devices deposited by Close Space Sublimation (CSS) performed at temperatures up to 550 °C [1]. At our laboratory Freon® 34 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment treatment has been optimized for our low temperature devices. It is performed by fluxing a mixture of Ar and HCF2Cl (Freon® R-22) in a closed chamber at temperatures ranging between 390 °C and 450 °C [1]. The relative pressure of Freon® ranges between 2 % and 6 %. Samples are held at this condition for 25 minutes. At around 400°C Freon® dissociates, freeing chlorine, which is then reacting with CdTe (as in eq. 3-1) forming CdCl2 which recrystallizes the layer and passivates the grain boundaries [2]. 𝐶𝑑𝑇𝑒 (𝑠) + 2 𝐶𝑙2 (𝑔) ⟺ 𝐶𝑑𝐶𝑙2 (𝑔) + 𝑇𝑒𝐶𝑙2 (𝑔) 3-1 Back contacts are made with a stack of Cu and Au and subsequent annealing in air as described in paragraph 1.3.5. The amount of Cu has been optimized according to the different CdTe activation treatments applied. Unfortunately resulting performance are sensibly much lower than for CSS devices. In this chapter I will analyze different samples made either by VE or CSS and treated either by Freon® or our usual CdCl2 bath. Results will be compared in order to explain why Freon® treatment is not suitable to activate devices deposited at low temperature. 3.2 Experimental Within this study three kinds of samples were compared: VE-CdCl2: CdS and CdTe deposited by VE and treated by usual CdCl2methanol saturated solution bath (see paragraph 1.3.4), VE-Freon® : CdS and CdTe deposited by VE and Freon® treatment, CSS-Freon® : CdTe deposited by CSS on a sputtered CdS film and afterwards Freon® treatment. Performances are summarized in Table 3-1. Electrical characterization of high performance CdTe solar cells. 35 36 Current Voltage (J/V) Table 3-1. Typical performances of the three kinds of samples. Absorber Voc [mV] Jsc [mA/cm2] FF [%] η [%] VE-Freon® VE-CdCl2 CSS-Freon® 655 704 768 20.1 25.6 21.7 50 58 64 6.6 10.4 10.7 The first two sets of samples are identical a part of the treatment and the back contact while the third has been kindly provided by Parma University. 3.3 Current Voltage (J/V) 2 Current Density [mA/cm ] In Figure 3-1 the typical J/V curves of the three kinds of samples. 40 Sample VE-CdCl2 Efficiency[%]: 6,6 58 50 64 Voc[mV]: 704 655 768 Jsc[mA/cm2]: 25,6 20,1 21,7 FF[%]: 20 0 VE-Freon CSS-Freon 10,4 10,7 VE-CdCl2 VE-Freon CSS-Freon -20 0,0 0,5 Voltage [V] Figure 3-1. Typical J/V curves of the three sets of samples. 1,0 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment Comparing Voc of the two VE samples we can see that Freon® one is definitely lower, although is very low in both cases, suggesting low junction quality or poor doping. The highest Jsc is for the VE-CdCl2 sustaining the first hypothesis. CSS-Freon® shows the highest FF yielding general better device quality. 3.3.1 Transport properties. Dark J/V–T characteristics for all cells were measured in the range 300 K – 360 K and the sample was either placed in a LN2-cryostat or on a Peltier– controlled substrate holder. Where possible, the saturation current J0 and the diode ideality factor A were extracted by fitting the single diode equation with series (RS) and shunting (rsh) resistances (see eq. 1-5). It should be noted that the dark J/V curves for all cells above 300 K exhibited instability due to a hysteresis, i.e. the value of the current for a given voltage depended on the bias scan direction and the measurement time duration. Hence, our fitting results are subject to some systematic error, indicated where necessary. The fitting parameters are given as the rough approximation. For this reason we restrict ourselves in the discussion to a qualitative analysis only. In order to extract the activation energy (Ea) and to define the transport mechanism [3][4], it has been checked the ideality factors, ranging between 1.5 and 1.6, were not depending on the temperature. This procedure, according to [5], allowed us to construct the modified Arrhenius plots, as shown in Figure 3-2. In both VE cells the barrier height was nearly the same, Ea ~ 1.35 eV ( 0.1 eV systematic error). We note that the saturation current J0 for the VEFreon® sample (circles) is smaller in the whole temperature range as compared to the VE-CdCl2 cell (squares). Apparently, the Arrhenius plot for Electrical characterization of high performance CdTe solar cells. 37 38 Space charge profiles. the CSS-Freon® sample is not linear (triangles). This prevents us from calculating the barrier height in this case. Nevertheless, we note that this device exhibited the lowest J0 values among all the three samples. Figure 3-2. Arrhenius plots of J0 comparing different combination of deposition and treatments. The deviation from linearity was due to the instability in shunting-like resistance caused by a severe hysteresis effect (see the discussion below). 3.4 Space charge profiles. The capacitance measurements were performed with an Agilent E4980A LCR meter controlled by LabView via PC at Warsaw University of Technology. With regards to space charge distributions in Figure 3-3, open symbols are C/V profiles and full symbols are DLCP profiles, both measured at room temperature (RT) and 10 kHz. Doping concentrations in the SCR of CSSFreon® , VE-CdCl2 and VE-Freon® samples were estimated to be 2x1014 cm-3, 6x1013 cm-3, 3x1013 cm-3, respectively, as indicated in the figure by the lowest values of the DLCP curves [6]. Deep defects contributing to capacitance-voltage profiles were also detected. The difference between the C/V and DLCP profile, indicating the lower bound for the concentration Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment Charge density [cm-3] of deep defects [7], is the highest for the CSS-Freon® sample (circles) and amounts to 4x1014 cm-3. For the VE-Freon® device (triangles) the defect 1E15 VE-CdCl2 VE-Freon CSS-Freon 1E14 1 2 3 Distance from junction [m] Figure 3-3. C/V (open) and DL (full) space charge profiles. The estimation of free hole concentrations indicated in the figure. The difference between C/V and DLCP concentration indicates a lower bound for deep defect concentrations. Electrical characterization of high performance CdTe solar cells. 39 40 Space charge spectroscopy concentration varies from 1x1013 cm-3 at 2 µm up to 2.3x1014 cm-3 at distances larger than 2.5 µm. In the VE-CdCl2 sample (squares) we detected no large differences between the C/V and DLCP profiles around RT. 3.5 Space charge spectroscopy In order to estimate deep defect parameters detected by SCR profiling space charge spectroscopy was performed [7]. Admittance spectra (AS) were measured by use of the HP4284A LCR meter. Capacitance transients for deep level transient spectroscopy (DLTS) analysis (steady state bias UR= 1 V, amplitude ΔU = 1 V, 50 ms pulse width) were recorded by the 12 bit AD converter (Advantech, PCL818HD) connected to the Boonton 72B capacitance bridge operating at 1 MHz . log(eT/T-2 )[s-1K-2] 10 0 10 -1 10 -2 10 -3 10 -4 10 -5 EA~ 600 meV AS DLTS EB ~700 meV 2,9 3,0 3,1 1000/T [1/K] 3,2 Figure 3-4. Arrhenius plot of AS and DLTS data for VE-Freon® sample. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment In the available temperature range only the VE-Freon® sample exhibited a step-like AS response measured at 0 V DC bias (defect A) as well as DLTS peaks (defect B). The activation energies extracted from the corresponding Arrhenius plots (Figure 3-4) are EA = 620 meV for AS and EB = 700 meV for DLTS data (the sign of the DLTS peaks indicates that defect B is a hole trap). The following remarks we estimate the systematic error of the activation energies to be ~ 100 meV: (i) The A defect: the peak after differentiation of the AS signal was quite broad and for higher temperatures additionally overlapped by some deeper response. Thus the assignment of the maxima was not precise. Moreover, since this defect is responsible for the freeze-out (see below), the time constants (see paragraph 2.7) are influenced by the occupation factor. This becomes significant if the trap concentration is in the same range of the free holes concentration [7], as in this case. (ii) The B defect: it was possible to indicate the maxima for only 3 rate windows in the available temperature range; additionally the DLTS peaks were overlapped by some other higher temperature signal. Shallow defects freeze-out is usually observable at very low temperature, in this condition the occupation of defects close to the valence band is very small whereas deep defects occupation is dramatically reduced. Moreover, Ee (see eq. 2-21) is very small and further reduction due to high ac can cause Ee<Et-EV, hence the freeze-out of the shallow defects. However in VE-Freon® samples, carriers freeze-out has been noticed even at temperatures around 300 K, suggesting that a deep defect controls the free-holes concentration. With regards to the evolution of the admittance peaks with temperature, we can assume that the defect A is the dopant for this kind of sample. In Figure 3-5 two DLCP profiles are shown, for low (squares, fLO = 104 Hz, the defect follows Vac) and high frequency (circles, fHI = 106 Hz; the defect Electrical characterization of high performance CdTe solar cells. 41 42 Hysteresis effect. Charge density [cm-3] does not follow Vac). The latter indicates a fully depleted absorber layer due to the depletion region extension, reaching the geometrical limit of the device. 10 16 10 15 10 14 VE-Freon 10 kHz VE-Freon 1 MHz CdTe Thickness 10 13 1 2 3 Distance from junction [m] Figure 3-5. Influence of the freeze-out of free holes in VE-Freon® sample associated with defect A. 3.6 Hysteresis effect. We have observed that above RT the results of electrical measurements start to depend strongly on the direction of the bias scan. Space charge width [m] Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment VE-Freon 1,5 1,0 CSS-Freon 0,5 , , -0,8 : +0.6 V -> - 0.7 V : -0.7 V -> +0.6 V -0,4 0,0 Voltage [V] 0,4 Figure 3-6. Influence of the direction of the DC bias scan direction on the space charge width measured for sample CSS-Freon® (circles) and VE-Freon® (triangles) at 350 K and the AC frequency 104 Hz. In all three samples the application of a reverse bias increases quasipermanently a negative charge in the space charge region, which shrinks the SCR width (increased capacitance) when scanned from negative to positive biases. In a subsequent measurement (i.e. from forward to reverse bias) the positive charge is accumulated and the SCR width becomes wider (the capacitance is lower) for the whole DC voltage range, as compared to the previous scan in the opposite direction. This is illustrated in Figure 3-6 for the samples CSS-Freon® (circles) and VE-Freon® (triangles). Concerning the dark J/V characteristics, the CSS-Freon® sample was most strongly affected (Figure 3-7 circles): the shunting-like current (voltage range from 0 V to 0.5 V) has increased by more than one order of magnitude while switching from the reverse-forward (full symbols) to the forward-reverse (open symbols) bias scan direction. For both VE samples the differences were of a different kind and a much smaller magnitude: in the CdCl2-treated cell only the series-like resistance for biases between Electrical characterization of high performance CdTe solar cells. 43 44 Discussion 0.6 V and 1.4 V is slightly modified (inset of Figure 3-7 squares), whereas for the Freon® activated device additionally the whole reverse-forward curve is shifted downwards as compared to the forward-reverse branch (the main diode current is reduced by a factor of ~1.5, triangles in Figure 3-7). It should be noted that the time constant of the hysteresis effects is in the order of several seconds even at 360 K. 3.7 Discussion Among all the differences detected among the samples with CSS- and VECdTe absorbers the most striking one is the much lower doping of VE devices (see Figure 3-3). Now, comparing the defect parameters detected in our samples with the literature data [8][9], we note that the A level (defect signatures from AS) agrees pretty well with the H3- and the B level (DLTS) with the H5-defect. This allows us to interpret the extremely low doping in 10 3 10 1 -2 Current Density [mAcm ] Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment 10 10 1 10 0 Voltage [V] 1,0 1,5 -1 -2 Current [mAcm ] 10 10 0,5 -3 10 rev to fwd VE-Freon fwd to rev VE-Freon rev to fwd CSS-Freon fwd to rev CSS-Freon -1 rev to fwd VE-CdCl2 fwd to rev VE-CdCl2 -5 0,5 1,0 Voltage [V] 1,5 Figure 3-7. Influence of the direction of the DC bias scan direction on dark J-V measured for sample CSS-Freon® (circles), VE-Freon® (squares) and VE-CdCl2 (triangles). VE samples as a lack of the H1 defects (adopting the nomenclature of [8,9]), which are most probably VCd and/or its complexes with ClTe [10]. As a consequence the VE-Freon® samples exhibit the freeze-out already at RT. The lack of the H1 defect, or rather its too low concentration, seems to have severe consequences for the performance of the VE-Freon® samples. This is because for such a low doping (hole concentration ~1013 cm-3) the nominal space charge width greatly exceeds the thickness of the VEElectrical characterization of high performance CdTe solar cells. 45 46 Discussion absorber (<4 µm) and the front and back contact barriers interfere. This leads to an inverse band-bending in the region where the electron-hole pairs are generated, which is responsible, at least partially, for the observed Jsc and FF deterioration in VE-Freon® devices. According to [8] the presence of level H5 could be easily attributed to an excess of sulfur diffusion into CdTe, that has been effectively measured by spectral response (provided by EMPA,CH) where no CdS light absorption was detected despite more than 0.3 micron window layer was deposited. This would mean that on one hand the activation treatment is not sufficient to dope the VE-CdTe and on the other hand it generates a very strong intermixing of CdS and CdTe at the interface, reducing the Voc (by a reduction of the band gap) and the fill factor. At the first sight, the transport in all investigated devices seems to be controlled by the Shockley-Read-Hall Recombination (SRH) in the SCR: barrier heights correspond almost to the CdTe bandgap and the ideality factors do not depend on the temperature in the range values between 1.5 and 1.6 [3-5]. Then, the most straightforward interpretation would link the Voc to the space charge width and hence to the free holes concentrations. In this simple picture the poor Voc of VE samples would be due to a very low doping level. Apparently, this model seems to be supported also by the J/V hysteresis behavior, since the dark current is reduced for the reverse-forward scans, when the SCR width is shrunken. However, it should be noted that despite the strong resemblance of the hysteresis in C/V characteristics it differs very much for the J/V curves (Figure 3-7): for the CSS-Freon® sample (circles) the forward-reverse curve (open symbols) has a shunting-like current one order of magnitude higher than the reverse-forward one (full symbols) but the main diode current does seem not to change a lot (the difference vanishes around 0.7 V), whereas for the VE-Freon® sample (triangles) there is no shunting current in both directions at all. The only effect here is that the forward-reverse curve (open symbols) is slightly above the reverse-forward Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment (full symbols), which can be interpreted as a decrease of the saturation current after application of the reverse bias. Finally, the only current that changes during the hysteresis cycle in the sample VE-CdCl2 (inset of Figure 3-7) is the current dominated by the series resistance and/or the back diode. So, the hysteresis effect in C/V is similar but in J/V it is totally different. The plausible explanation of this discrepancy would rely on the assumption that the main diode current in VE samples is limited by the back contact recombination. This supposition could be justified by the fact that in VE samples the whole absorber is depleted and the back contact is in the space charge region. However, these issues, although very interesting, and promising for the future investigations of the transport mechanisms, are beyond the scope of this work. 3.8 Conclusions Freon® treatment has demonstrated to be very effective for the activation of CdTe layers deposited by CSS [1] and it is a very good way to simplify the fabrication of CdTe solar cells. However if applied to CdTe deposited by vacuum evaporation (low substrate temperature), the efficiencies of finished devices are poor [11]. Within this study three kinds of samples were compared separately: one made by CSS and treated with Freon® and one made by VE and treated by CdCl2. Both samples show better performances than the VE-Freon® one. Both comparisons bring out that all the three different samples present a high concentration of deep defects. On the other hand VE-Freon® devices show a smaller concentration of shallow defects resulting in lower free carriers concentration. This is supported also by the freeze-out effect of the charge carriers at room temperature and high frequencies that indicates that the transport mechanism is dominated by defects not near to the valence band. From space charge spectroscopy two different defects for VEFreon® samples have been detected. The first one has an activation energy Electrical characterization of high performance CdTe solar cells. 47 48 References of about 600 meV perhaps responsible of the charge transport and, according to Seymour’s nomenclature [8][9], it could be indicated as H3. The second one, placed even deeper in the band (700 meV) could be associated to H5 defect. In vacuum evaporated samples, irrespective of the post deposition treatment, no shallower defects have been detected. Unfortunately, due to a pronounced hysteresis effect, no defect evaluation was possible for CSS devices. CSS deposited CdTe is generally more conductive and has higher crystalline quality. However CdCl2 treatment is in general able to change the crystal quality of the VE-CdTe increasing the electrical properties, even in our case where a slightly higher carrier concentration, compared to the VE-Freon®, is measured. This is a remarkable difference if we consider that, for the Freon treated samples, the back contact was made with a double amount of Cu. This means that in order to increase the doping level the VE-samples need a stronger activation treatment, which Freon® is not able to deliver. 3.9 References [1] N. Romeo, A. Bosio, A. Romeo, S. Mazzamuto and V. Canevari, Proceedings from 21st Photovoltaic Solar Energy Conference, 4-8 September 2006, 1857-1860. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Freon® activation treatment [2] L. Zhang, J. L. F. Da Silva, J. Li, Y. Yan, T. A. Gessert, and S-H. Wei Effect of Copassivation of Cl and Cu on CdTe Grain Boundaries, Physical Review Letters 101, 155501-15504 (2008). [3] U. Rau, A. Jasenek, H.-W. Schock, F. Engelhardt, and T. Meyer, Thin Solid Films, 361-362 (2000) 298. [4] V. Nadenau, U. Rau, A. Jasenek, and H.-W. Schock, J. Appl. Phys., 87(1) (2000) 584. [5] U. Malm, J. Malmström, C. Platzer-Björkman, and L. Stolt, Thin Solid Films, 480-481 (2005). [6] J. T. Heath, J. D. Cohen, W. N. Shafarman, J. Appl. Phys., 95,2004, pp. 1000-1010. [7] J. Heath, P. Zabierowski, Capacitance spectroscopy of thin film solar cells, in Advanced Characterization Techniques for Thin-Film Solar Cells (Eds. U. Rau, T. Kirchartz and D. Abou-Ras), WILEY-VCH, (2011). [8] F. H. Seymour, V. Kaydanov, T. R. Ohno, Proceedings from 2006 IEEE World Conference on Photovoltaics Energy Conversion, Waikoloa, Hawaii, May, 2006. [9] F. H. Seymour, V. Kaydanov, T. R. Ohno, D. Albin, Appl. Phys. Lett., Vol 87, 153507, October, 2005 . [10] Hofmann, D. M., Omling, P., Grimmeiss, H. G., Meyer, B. K., Benz, K. W., Sinerius, D., Phys. Rev. B 45 11, pp 6247-6250, 1992. Electrical characterization of high performance CdTe solar cells. 49 50 References [11] A. Salavei, I. Rimmaudo, V. Allodi, A. Romeo, A. Bosio, N. Romeo, S. Mazzamuto, D. Menossi. Proceedings of 26th European Photovoltaic Solar Energy Conference, 5-9 September 2011, Hamburg, Germany, pp 3030-3034. Chapter 4 Effects of activation treatment on the electrical properties of low temperature grown CdTe devices 4.1 Introduction I already described in Chapter 1 the effects of the activation treatment, among them: re-crystallization and enlargement of the grains, preferred orientation, reduction of the grain boundaries [1], generation of CdS and CdTe intermixing layers with a reduction of the lattice mismatch [2][3]. Most important is the macroscopic effect on the performance of the solar cell, which improves from efficiencies in the range of 6% up to the current record efficiency of 18.7% [4]. CdCl2 activation treatment is generally optimized by following an empirical process: adjusting the amount of CdCl2, the temperature and time of the post-deposition annealing and then by testing the finished solar cell. Generally there is a threshold of necessary amount of CdCl2 for having a complete “transformation” of the absorber and a threshold above which the treatment delivers an over-treated device. 51 52 Experimental This study focuses on the effect of CdCl2 treatment on the device parameters, not only in terms of solar energy conversion but also in terms of electrical properties of the absorber. As a matter of fact the activation treatment changes various electrical parameters among them carrier concentration, conductivity, carriers mobility [5]. 4.2 Experimental At our labs, vacuum evaporated CdTe is typically treated by a saturated solution of CdCl2 in methanol. Four kind of devices have been prepared depositing different amounts of this solution on CdTe layers, dried in air and annealed at 410 °C for 30 min, in order to modulate the effectiveness of the treatment. The amount of solution has been measured in microliters. The whole TCO/CdS/CdTe/back contact and the Bromine-Methanol etching were identical for all the samples. Final conversion efficiencies are ranging, between 6 and 13% depending only by the differences in treatment. In typical solar cells made with the four different amount of CdCl2 taken in consideration and their respective device parameters are shown. The overtreated sample has been made by depositing the saturated solution in the range of tenth of ml. Table 4-1. Current-Voltage parameters of four typical solar cells with different treatment. Treatment Voc [mV] Jsc FF 2 [mA/cm ] [%] η [%] 180 l 655 20.5 44.8 6.0 720 l 704 22.8 55.0 9.3 1800 l 768 23.3 64.7 11.9 Over-treated 840 20.7 50.2 8.7 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment 4.3 Current-Voltage (J/V) In Figure 4-1 the typical J/V measurements for the four different sets of samples are presented. 180 ul Efficiency[%] 2 Current Density [mA/cm ] Sample 10 0 -10 FF[%] 720 ul 1800 ul Over-treated 6 9,3 11,9 8,7 44,8 55 64,7 50,2 Voc[mV] 655 704 768 840 Jsc[mA/cm2] 20,5 22,8 23,3 20,7 180 l 720 l 1800 l Over-Treated -20 0,0 0,5 Voltage [V] 1,0 Figure 4-1. Typical J/V curves of the three sets of samples. Performances rise as long as the amount of CdCl2 solution increases up to the optimum value 1800 µl (open circles). The over-treated samples performance (gray squares) is smaller, indicating that the upper limit for a working treatment has been passed. It is worth to note that for the overtreated samples Voc is overestimated, since the J/V curve is crossing the xaxis not in a one-diode regime mode due to the strong roll-over. Electrical characterization of high performance CdTe solar cells. 53 54 Current-Voltage (J/V) Moreover the current densities for the low-treated (black squares) and the over-treated samples are similarly lower than the other ones, a possible explanation of this aspect will be discussed in the next paragraphs. 4.3.1 Transport Properties -2 Aln(J0) [mAcm ] Current-voltage measurements of several devices in the dark have been made at different temperatures. The more significant ones are the graphs made at temperatures between 200 K and 300 K. Currents have been plotted in the logarithmic scale versus voltage and then numerically fitted in order to extract, assuming a single diode model, the saturation current (J0) and the ideality factor (A) (see paragraph 1.2, 2.2 [6] and [7]). These parameters allow to graph the Arrhenius plot in Figure 4-2. 1800 l 720 l Over-treated -50 -75 210 T [K] 240 270 300 2,5 -100 A [-] 2,0 1,5 3,0 3,5 4,0 -1 1000/T [K ] 4,5 Figure 4-2. Arrhenius plot for 720µl, 1800µl and Over-treated samples. In the inset: Ideality factors dependency from temperature. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment Figure 4-2 shows the Arrhenius plots for the 720 µl, 1800 µl and overtreated samples, in the inset the related evolution of A with temperature is shown. Unfortunately, samples treated with 180 µl, at low temperature show in the measurement a too noisy current, preventing good parameters extraction. The activation energy for each sample has been calculated by the slope of the linear correction of the Arrhenius plots as explained in paragraph 2.2. Table 4-2 summarizes the collected data. Table 4-2. Bandgap and ideality factor for the four differently treated devices. Treatment Adj. Rsquares 0.986 A [-] 180 l T Range [K] 320-290 1.44-1.53 Ea [eV] 1.37 720 l 320-250 0.998 1.50-1.72 1.46 1800 l 320-225 0.994 1.40-1.70 1.44 Over-treated 320-280 270-211 0.998 0.994 1.97-2.15 2.58-2.81 2.2 1.72 At the same time the dependence of the ideality factor with temperature has been taken into account (inset of Figure 4-2) in order to define the transport mechanism: if the ideality factor remains constant a ShockleyRead-Hall (SRH) recombination away from the interface and the back contact can be considered as the main transport mechanism (see paragraph 2.2 and [8]). In the under-treated sample (180 l) the ideality factor is constant only at high temperatures bringing out an activation energy of 1.37 eV, smaller than the CdTe band gap, usually considered around 1.45 eV. It should be noted that the linear correction for this kind of samples is possible only at high temperature and then for few points. The best fittings and extractions Electrical characterization of high performance CdTe solar cells. 55 56 Space charge profiling are possible for the 720 l (triangles) and 1800 l (squares) samples that have the higher efficiencies. The activation energies are very similar and close to the CdTe bandgap. However, 1800 l case shows a slightly higher dependence from the temperature, which suggests a more complex transport mechanism, probably due to more extended CdS/CdTe intermixing layer. This will be consistent with the doping profiles that I will discuss in the next paragraphs. In the over-treated case (circles), there is a much larger temperature range in which the parameter extraction is possible. This suggests a higher doping which allows high currents even at low temperatures. For these samples two different SRH regimes are present, resulting in two different activation energies, both higher than the typical CdTe bandgap. This can be explained if we consider the recombination at the interface (see paragraph 2.2) as the main transport mechanism, hence an even more extended intermixing layer. 4.4 Space charge profiling C/V and DLCP profiles have been measured in a wide temperature range (between 150 K and 320 K), but for space reason only measurements at 200 K and 300 K are shown. Measurements have been repeated changing the Vac frequency (ac=2fac see paragraph 2.3), in particular 50 kHz, 100 kHz and 1 MHz, to analyze the defects response. In Figure 4-3 typical DLCP and C/V profiles at 200 K and 50 kHz of the differently treated devices are shown. In the inset profiles at 50 kHz and 1 MHz for 1800 µl case are compared. At 200 K the low-treated samples (180 µl) (squares in Figure 4-3) show a completely depleted absorber approaching the geometrical limit. This reveals a very low doping concentration, confirmed by measurements at 300 K (squares in Figure 4-4) where due to the higher temperature it is possible to extract the doping profile resulting to be very low. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment A different situation is registered for the case of 720 l and 1800 l, which present a higher doping concentration both at 200 K and 300 K (respectively circles and triangles in Figure 4-3 and Figure 4-4). Moreover both curves converge together close to 1 µm stating a real effective increase in the defects concentration. On the other hand profiles differ deep in the bulk: as a matter of fact in the 720 l sample the shallow defects concentration remains constant in the absorber, while for the 1800 l sample it gradually increases as the junction approaches. Similar behavior is observed also for the over-treated samples (stars) but with a much higher doping level in all the range of temperatures (Table 4-3). With regards to deep defects, it is possible to see that they contribute more and more as the treatment increases, suggesting their concentration increases at the CdS/CdTe interface, a similar effect is also reported by Burgelman et Al. [9]. Table 4-3 summarizes rough estimations of the deep and shallow defects concentration for the four sets of samples. Table 4-3. Measured defects concentration in the differently treated CdTe devices. Treatment 180 l 720 l 1800 l Over-treated Temp. [K] 200 300 200 300 200 300 200 300 Shallow defect [cm-3] -2E13 2E13 7E13 2E13 4E13-2E14 5E13 1E14-9E14 Deep defects [cm-3] -<1E13 1E13 7E13 3E13 9E13 1E13 4E14 Electrical characterization of high performance CdTe solar cells. 57 58 -3 10 1800 l: 50 kHz 1 MHz 15 14 10 - Charge Density [cm 3] Charge Density [cm ] Space charge profiling 4 10 5 6 Distance from junction [m] 14 180 l 720 l 1800 l O.T. 2 4 6 Distance from junction [m] Figure 4-3. C/V (full dots) and DLCP (open dots) of the 180 l, 720 l, 1800 l and over-treated samples made at 200 K and 50 kHz. In the inset comparison of 50 kHz and 1 MHz for 1800 µl sample at the same temperature. 10 16 10 15 10 14 1800 l: 50 kHz 1 MHz - Charge Density [cm 3] 180 l 720 l 1800 l O.T. -3 Charge Density [cm ] Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment 15 10 14 10 0 0 1 2 3 4 Distance from junction [m] 2 4 Distance from junction [m] 5 6 Figure 4-4. C/V (full dots) and DLCP (open dots) of the 180 l, 720 l, 1800 l and over-treated samples made at 300 K and 50 kHz. In the inset comparison of 50 kHz and 1 MHz for 1800 µl sample at the same temperature. Electrical characterization of high performance CdTe solar cells. 59 60 Admittance spectroscopy: defects identification The dependence of the doping concentration with frequency for the 1800 µl case is shown in the insets of Figure 4-3 and Figure 4-4. It can be seen that at 200 K the concentration of deep and shallow defects does not change as it does at 300 K as frequency changes. This suggests that the defects that are active at 200 K are sufficiently fast for both 50 kHz and 1 MHz while at 300 K most of the active defects are slower [10] and freezeout occurs. Moreover the doping profile of the 1800 l at 1 MHz is similar to the 720 l one at 50kHz, suggesting that the additional defects provided by the stronger treatment are the ones that are switched off at higher frequencies. This same behavior has been registered in the range of temperatures between 280 K and 320 K. 4.5 Admittance spectroscopy: defects identification AS measurements have been performed in a range of frequencies between 300 Hz and 1MHz and temperatures between 90 K and 320 K. Each measurement was repeated applying different DC bias: 0V, -0.5V and +0.5V. In Figure 4-5 the Arrhenius plots that identify the different defects present in the various samples are shown. The linear corrections have been performed by extracting the admittance spectroscopy data as reported in [11] where the defect energy, Ea, and the capture cross sections, a ,are calculated as explained in paragraph 2.6. Extracted values are presented in Table 4-4. Note that the same letter in defects names indicates the same samples family, whereas the same Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment number does not indicate the same kind of defect. In the low-treated sample, 180 l, we registered three defects: a shallow one which is still not identified, a deep one which is generally attributed to Te2-, probably generated by the bromine-methanol etch [10][11]. This identification is supported by the C/V and DLCP profiles in Figure 4-4, where the defects contribution to the capacitance is placed near the back contact. Finally a deep defect at 653 eV, could be attributed to the activation treatment as reported by Beach et al [11]. -1 -1 3 4 5 1000/T[K ] 6 7 8 A1 5 1000/T[K ] 9 10 11 3 4 180l 4 5 2 9 10 11 5 D1 4 3 2 1 0 -1 -1 2 0 -2 -3 -2 A3 -3 5 C1 4 2 C4 2 C2 5 B1 C3 B3 1800 l 4 720l 3 B2 1 2 1 B4 0 0 -1 -2 0V -0,5V +0,5V B5 -3 3 4 5 6 7 8 -1 1000/T[K ] 9 10 11 3 4 5 6 7 8 9 10 2 C5 ln[1/(T )] ln[1/(T )] 3 -1 ln[1/(T )] ln[1/(T )] 8 D2 A2 1 7 O.T. 3 2 6 -2 -3 11 -1 1000/T[K ] Electrical characterization of high performance CdTe solar cells. 61 62 Admittance spectroscopy: defects identification Figure 4-5. Arrhenious plots of the different samples identifying the different defects. Table 4-4. Extracted defects by AS. Treatment Defect 180 l A1 A2 A3 B1 B2 B3 B4 B5 C1 C2 C3 C4 C5 D1 D2 720 l 1800 l Overtreated Ea [eV] 88 527 653 117 133 457 550 600 116 136 150 460 527 158 330 Error [eV] 3 11 61 5 4 11 4 10 7 4 1 14 11 4 3 a [cm-2] 1,35E-17 7,00E-12 6,00E-10 2,80E-16 1,10E-15 3,00E-13 3,00E-12 9,00E-11 4,00E-16 3,00E-15 1,70E-14 1,20E-12 1,00E-11 4,00E-14 1,00E-14 Identification not reported Te2- [11] related with CdCl2 [11] A-center(VCd-ClTe)[11,12] VCd ,VTe [10] not identified [11] Te2related with CdCl2 A-center (VCd-ClTe) VCd ,VTe VCd ,VTe not identified Te2VCd ,VTe TeCd [12] There are similar defects for samples treated with 720 and with 1800 l of CdCl2 saturated solution. At low temperatures, in the first case, we observed two shallow defects connected with A-center Vcd2—Clte+ or the cadmium vacancy VCd- [12]. At high temperatures, on the other hand, three Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment deep defects are observed. Again, two are identifiable with ionized Te and activation treatment, a third one has been observed also by Beach et al. [11] but not easily attributable. The same happens with the device treated with 1800 l, with three shallow defects again connected with A-center and two deep defects as above. Finally the over-treated sample has similar defects than the last ones but with an additional dominant defect at high temperatures, which is attributed to substitutional TeCd [12] or substitutional CuCd [11]. However, profiles in Figure 4-4 indicate a strong increase in the defects concentration near the interface decreasing toward the back contact. Therefore supposing D2 as the responsible for this increase, then it could be mostly attributed to the TeCd. Moreover the same defect would then alter the recombination, hence probably the reason for the lower Jsc. 4.6 Conclusions Four different amount of saturated solution of CdCl2 in methanol have been deposited on different CdTe solar cells. The J/V characteristics show that devices have diode behavior at high temperatures, when the carriers are collected. For the over-treated case, the ideality factor and the band gap have very much different values from the expected ones indicating the main transport mechanism as recombination close to the interface. The C/V and DLCP profiles show that by increasing the CdCl2 treatment, the shallow defects concentration increases, but on the other hand also more deep defects are observed, these last ones also move towards the CdTe/CdS interface. Admittance spectroscopy has revealed a general presence of A-center defects in all the samples (a part of 180 µl), typically considered the dopant shallow defect of CdTe. Deep defects are similar in 720 µl and 1800 µl, with an increase near the interface for the latter. In the over-treated case a different defect (probably due to TeCd) is responsible for the impressive Electrical characterization of high performance CdTe solar cells. 63 64 References increase of the deep defects concentration near the interface, probably affecting the recombination mechanism, which could explain the lower Jsc for these samples. 4.7 References [1] B.E. McCandless, Proc. of Mat. Res. Symp., 668, 2001, p. H1.6.1. [2] S. Pookpanratana, X. Liu , N. R. Paudel, L. Weinhardt, M. Bar, Y. Zhang, A. Ranasinghe, F. Khan, M. Blum, W. Yang, A. D. Compaan, C. Heske, Applied Physics Letters, 97, 17, 172109-1 – 17109-3. [3] A. Romeo, M. Terheggen, D. Abou-Ras, D. L. Batzner, F.-J. Haug, M. Kalin, D. Rudmann and A. N. Tiwari, Prog. Photovolt: Res. Appl. 12 (2004) 93111. [4] First Solar Inc., Corporate Overview (2011), http://www.firstsolar.com/Products-and-Services/ProductDocumentation. [5] K. Durose, P. R. Edwards, D. P. Halliday, Journal of Crystal Growth 197 (1999) 733-742. [6] U. Rau, A. Jasenek, H.-W. Schock, F. Engelhardt, and T. Meyer, Thin Solid Films, 2000, 361-362, 298. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment [7] V. Nadenau, U. Rau, A. Jasenek, and H.-W. Schock, J. Appl. Phys., 87(1), 2000, 584. [8] U. Malm, J. Malmstrom, C. Platzer-Bjorkmann, L. Stolt, Thin Solid Films 480-481 (2005), 208-212. [9] M. Burgelman, P. Nollet, S. Degrave, Applied Physics A, 69 (2009), 149153. [10] A. S. Gilmore, V. Kaydanov, T. R. Ohno, D.Rose, S. D. Feldman, P. Erslev, 29th IEEE Photovoltaic Specialists Conference 2002 (2002), 604-607. [11] J. Beach, F-H Seymour, V. I. Kaydanov and T. R. Ohno, NREL Report 52041097. [12] A. Castaldini, A. Cavallini, B. Fraboni, P. Fernandez, J. Piqueras, Journal of Applied Physics, Volume 83, number 4, p 2121-2126. Electrical characterization of high performance CdTe solar cells. 65 66 References Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here.Error! Use the Home tab to apply Titolo indice to the text that you want to appear here. Effects of the activation treatment Electrical characterization of high performance CdTe solar cells. 67 Chapter 5 Thin CdTe: Physical and electrical properties. 5.1 Introduction In the first chapter I have mentioned the main drawbacks of CdTe technology, among them Te scarcity and Cd toxicity. The latter is a matter of perception, as there are many scientific papers attesting the absolutely low environmental impact of this technology [1]. On the other hand the only way to face Te scarcity is to reduce the absorber thickness to 1.5-1.0 microns [1]. As a matter of fact CdTe solar cells are generally produced with thicknesses above four microns [2], in order to have a complete light absorption and no pin-holes. Reducing CdTe thickness would result in less performing devices [3], usually attributed to a sensible reduction of light absorption and non homogeneous films, however it is still not completely understood the physical change which affects the performances. In this chapter I analyze the physical and electrical properties of CdTe devices with different absorber thicknesses. 69 70 Current-Voltage (J/V) 5.2 Experimental Details The base process described in Chapter 1 has been applied to produce solar cells with thin CdTe layer. All the layers on which the CdTe is deposited have been prepared according to the standard process, but all the process steps subsequent to the CdTe deposition have been optimized depending on the CdTe thickness. In particular: the amount of saturated solution of CdCl2 , the amount of copper in the back contact and the annealing temperatures are in general reduced as CdTe thickness reduces. Within this study many samples with CdTe thickness layers ranging between 0.7 µm and 7 µm have been prepared and analyzed. In the next paragraphs I will present only the most interesting results, in particular comparing samples with 0.7 µm, 1.2 µm and 6 µm. In addition to the electrical characterization (i.e. J/V, C/V, DLCP and AS) the crystallization of the CdTe layers, has been analyzed by Atomic Force Microscopy (AFM) with a NT-MDT Solver Pro in semi-contact mode and by X-ray diffraction analysis (XRD) by a Thermo ARL X´TRA powder diffractometer, operating in Bragg-Brentano geometry, equipped with a Cuanode X-ray source (Kα, λ =1.5418 Å) and using a Peltier Si(Li) cooled solid state detector. 5.3 Current-Voltage (J/V) In Figure 5-1, J/V characteristics of solar cells with different CdTe thicknesses are shown. Efficiencies drop from 13.5 % of the standard thick absorber to 7.4 % of the ultrathin (0.7 m) absorber device. Anyway efficiencies above 10 % are typically obtained for CdTe layers above 1.5 m. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. Thickness Efficiency Voc [um] [%] [mV] 2 Current Density [mA/cm ] J/Vs also show the progressive reduction of all the parameters as thickness decreases: Voc, FF, and Jsc decrease of 15%, 17% and 15% respectively, indicating an absence of a dominant effect on the performance reduction. This issue is in contrast with the reduced light absorption hypothesis, which should affect mainly the Jsc. 10 0 -10 0,7 1,0 1,8 6,0 7,4 9,0 11,0 13,5 683 778 782 838 FF [%] 57,0 64,0 69,0 70,0 Jsc [mA/cm2] 19,0 18,1 20,5 23,0 0,7 m 1,0 m 1,8 m 6,0 m -20 0,0 0,5 Voltage [V] 1,0 Figure 5-1. J/V characteristics of different devices with CdTe thickness ranging between 0,7 and 6 µm. These cells have been made as described in Chapter 1 optimizing the amount of copper at the back contact according to the CdTe thickness, in order to reduce the influence of copper diffusion on the performance. The lack of Cu emphasizes the roll-over reduction as the absorber thickness decreases (see Figure 5-2). This was also observed by Hädrich et al. [4] who explained this effect by the band banding for thin absorbers, reducing the back contact barrier (Figure 5-3). Electrical characterization of high performance CdTe solar cells. 71 72 2 Current Density [mA/cm ] Current-Voltage (J/V) 120 0,7 m 1,0 m 80 40 0 -0,4 0,0 0,4 0,8 Voltage [V] Figure 5-2. Roll-over reduction in thin CdTe devices Figure 5-3. Band diagram for thick (top) and thin (bottom) CdTe, showing the back contact barrier (ϕb) reduction. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. 5.4 Atomic Force Microscopy (AFM) By AFM we observed morphology and grain size of each differently thick layer. As thickness increases, grains size increases correspondingly. From AFM analysis the average size and mean quadratic deviation of asdeposited and treated CdTe layers were extracted with Image Analysis 3.5 (from NT-MDT). There is a linear direct correspondence between grain size and thickness for as-deposited layers (not shown here), with a larger difference in size between small and big grains for thicker samples. After activation treatment a general increase of grain size and more compact morphology is observed for all the samples with different thickness. However, for thin CdTe, an overall increase in the grain size is observed, whereas for thick CdTe this enlargement is only for small grains (see Figure 5-4). 5.5 X-Ray Diffraction (XRD) Crystallization of these layers has been studied analyzing the XRD patterns in both as-deposited and treated cases. In the as-deposited case the layers show a very similar crystallization irrespective of the absorber thickness. In thick CdTe some little peaks on other orientations are present, suggesting a slightly more randomized structure. After the activation treatment the grain orientation, for thin CdTe, is randomized. However a prominent (111) orientation peak is still present, which gradually reduces as thickness increases. A highly randomized CdTe, also reported in literature [2], is actually seen for thicker CdTe. Electrical characterization of high performance CdTe solar cells. 73 74 X-Ray Diffraction (XRD) Figure 5-4. Grains morphology of 1 m (top), 1.8 m (center) and 6 m (bottom) thick CdTe after CdCl2 treatment. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. Intensity (arb. units) * CdS peaks + CdSxTe1-x peaks 0.7 m 6 m Intensity (arb. units) Most important, for thin CdTe, CdS peaks are also observed together with a peak attributed to the intermixed layer of CdS and CdTe. The observed (Cd5S4Te)0.8 peak suggests that the usual intermixed layer, which is also present in the standard CdTe devices, is in this case a consistent part of the solar cell. (111) (311) (422) (511) (002)* 25 50 75 (311) (422) (111) (331) (400) (220) * + * * (002) (102) (103) 25 50 2degrees (511) 75 Figure 5-5. XRD spectra of CdCl2 treated (top) and as-deposited CdTe (bottom), 6 m (red) and 0.7 m (black). Furthermore the lattice parameter has been extracted from the positions of the XRD peaks with Nelson-Taylor plot calculation [5-7]. From this analysis results a smaller lattice parameter for thin CdTe (6.451 Å) compared to the standard 6 m (6.487 Å) [7], this effect is generally attributed to the intermixing layer, supporting the hypothesis of CdTe completely mixed with CdS along the device. Electrical characterization of high performance CdTe solar cells. 75 76 Space Charge Profiling 5.6 Space Charge Profiling The same cells were than analyzed at different temperatures (from 90 K to 320 K) by means of DLCP (full symbols) and C/V (open symbols) both shown in Figure 5-6 and Figure 5-7. -3 Charge Density [cm ] Samples with 6 m of CdTe (gray symbols) show an U-shape shallow defects profile exceeding 1015 in the back contact region, 1013 into the bulk and increasing gradually approaching the junction. On the other hand the 0.7 m devices (black squares) show the same U-shape but drastically reduced: the space charge density changes from 1016 in the back contact to 1015 and slightly increases close to the junction, suggesting that pure bulk CdTe region is disappeared. 10 16 10 15 10 14 0.7 m @ 50 kHz and 300 K 6.0 m @ 50 kHz and 300 K 6.0 m @ 1 MHz and 147 K 0 1 2 3 4 5 6 Distance from the junction [m] Figure 5-6. Comparison between the 0.7 m (black symbols) and 6 m (gray symbols) samples. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. 1 MHz 50 kHz 10 15 10 15 10 14 -3 Charge Density [cm ] Charge Density [cm-3] It has been observed also that different absorber thickness results in different temperature dependence of the C/V and DLCP profiles. In the 6 m sample (Figure 5-7) the shallow defects density increases progressively with temperature whereas the deep defects contribution (distance between full and open dots) increases abruptly between 280 K (gray circles) and 300 K (dark-gray triangles). For the 0.7 m was not possible to register any difference in shallow and deep defects concentrations at temperatures below 300 K because the depletion region extends to the back contact for all possible combinations of DC bias magnitude and AC bias frequency. For these samples only above room temperature and at relatively low frequencies it was possible to measure reliable profiles as shown in (Figure 5-7). 1 2 3 4 5 Distance from the junction [m] 10 14 147 K 280 K 300 K 2 3 4 5 6 Distance from the junction [m] Figure 5-7. Typical 6 µm C/V (open symbols) and DLCP (full symbols) profiles measured at different temperatures and at constant frequency of 1 MHz. In the inset, for the same sample, profiles measured at different frequencies and at constant temperature of 300 K are compared. Electrical characterization of high performance CdTe solar cells. 77 78 Space charge spectroscopy Furthermore in the inset of Figure 5-7 the profiles for a thick sample are compared at different frequencies. It brings out that the contribution of deep defects (distance between full and open dots) doesn’t depend on frequency, which indicates fast deep defects. On the other hand shallow defects profiles are different: at 1 MHz (black full squares) it is constant, whereas at 50 kHz (full gray circles) it increases toward the junction. This difference can be explained by slow shallow defects in the proximity of the junction. 5.7 Space charge spectroscopy Admittance Spectroscopy has been performed in a range of temperature between 90 K and 320 K sweeping the frequency from 300 Hz to 1 MHz and applying three different DC biases, respectively -0.5 V, 0 V and +0.5 V. As expected, increasing the temperature (or reducing frequency) shrinks the depletion width (W) as defects are activated, moreover the DC bias determines the band banding in the main junction resulting in different depletion width. Figure 5-8 shows the evolution of W depending on temperature and frequency for 0 V constant DC bias. Frequency 5 T [K] 4 100 200 300 1,0 3 Frequency 0,9 0,8 2 0,7 Depetion Width [m] Depletion Width [m] 6 200 T [K] 300 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. Figure 5-8. Depletion width extension over temperature and frequency for 6 µm and 1 µm (inset) samples (DC bias 0 V). Table 5-1. Depletion region width over absorber thickness for different DC bias at 300 K and 50 kHz. Thickness [m] 6 0.7 DC Bias [V] +0.5 0 -0.5 +0.5 0 -0.5 Depletion/Thickness [%] 12% 28% 37% 47% 79% 82% As far as the ratio between the depletion region width and the absorber thickness increases the neutral region decreases. Moreover the back diode depletion region is also present and it could significantly increase these ratios reducing even more the neutral region extension. If in the thick samples the SRH recombination in the neutral region should be the dominant conduction process [8], for thin samples recombination in the depletion region is probably the dominant conduction process, even at middle forward bias. This probably changes the dynamic of the transport in the thin CdTe devices, resulting in different quasi-Fermi-levels splitting, then in lower Voc. Furthermore calculating the values of the depletion region width for the different CdTe thickness at +0.5 V, brings out 720 nm depletion width for the thick samples and only 329 nm for the thin one. According to the C/V and DLCP profiles this suggests a possible difference in the intermixed layer extension and composition. For this reason in order to identify the defects Electrical characterization of high performance CdTe solar cells. 79 80 Space charge spectroscopy in the CdTe, the defect activation energy (Ea), and the relative capture cross sections (a) have been extracted by linear correction as shown in Figure 5-10. Figure 5-9. Different quasi-Fermi-levels splitting in Thin CdTe 5 A2 A1 C3 4 A3 2 ln[1/(T )] 3 2 B1 D1 1 0 -1 -2 C1 B2 C2 B3 D2 6 m 1 m -3 3 4 5 6 7 -1 1000/T [K ] 8 9 10 Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. Figure 5-10. Defect identification by linear correction of AS Arrhenius plot for 6 µm (full dots) and 1 µm (open dots). Extracted values are presented in Table 5-2. According with the MeyerNelded rule [9], defects lying on the same line have been indicated by the same caption letter. For 6 m case we have observed three shallow defects A1, A2, A3 probably connected with A-center VCd, VTe and (VCd-ClTe) [10]. At high temperatures defects B1, B2 and B3 were observed: B2 and B3 probably related to ionized Te while B1 is not easily attributable, but it has been observed also by Beach et al. [11]. In the ultra thin absorber (0.7 m), four shallow defects (C1-C4) and two deep defects (D1, D2) have been observed. The latter are very similar to B2 and B3 previously mentioned, and C1-C4 are probably connected to impurities as Na [12]. The formation of these shallow defects could be explained by the impurities diffusion from the substrate, which is a common soda-lime glass. ZnO film should prevent the contamination from the glass, but it is possible that a small concentration of Na reaches the CdTe layer. Moreover, it should be possible that in the thick samples these defects are not registered because even at low temperature their concentration is smaller than the typical CdTe shallow defects (A-center). The lack of A-center is a further confirmation that in thin samples the pure bulk CdTe is almost absent. 5.8 Conclusions Solar cells with different absorber layer thickness were prepared and compared. Devices with very thin absorber layer of 0.7 m CdTe show an efficiency of more than 7 %. However 10 % efficiencies are obtained when the thickness is exceeding 1.5 m. The low efficiency of the 0.7 m CdTe devices could also be connected with the large CdSxTe1-x intermixed part in the absorber which gives low Voc, as demonstrated by the low lattice parameter and by the detection of a (Cd5S4Te)0.8 XRD peak. Electrical characterization of high performance CdTe solar cells. 81 82 Conclusions J/V analysis reveals a reduction of roll-over as CdTe thickness reduces, this effect has been reported and explained by other authors [4] as an influence of the main junction band bending on the back contact barrier, due to the small absorber thickness. Table 5-2. Extracted defects of 6 m and 0.7 m CdTe absorbers. Ea [meV] Error a [meV] [cm2] A1 116 7. 5 4.1*10-16 A-center [10] A2 135 4 2.79*10-15 Id. A3 150 1 1.67*10-14 Id. B1 460 15 1.22*10-12 Not identified [11] B2 527 12 7.37*10-12 Ionized Te B3 543 21 3.54*10-11 Id. C1 26.2 0.6 1.23*10-20 Impurities (Na) [12] C2 36.9 1.3 3.58*10-20 Id. C3 47.52 0.07 1.21*10-19 Id. C4 75.15 2.4 6.55*10-19 Id. D1 547.15 8.2 3.08*10-12 Ionized Te D2 583.2 14.3 1.55*10-11 Id. Thickness Defect 6 µm 0.7 µm Identification A linear increase of CdTe grains size with increasing of CdTe thickness was observed. As-deposited absorber layers with different thicknesses do not show any significant difference in calculated lattice parameters and band gap energies, moreover they all show a strong (111) preferential orientation in the XRD patterns. After CdCl2 treatment the CdTe grains size increases in all cases but substantial difference can be observed. However the XRD patterns of thin Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. CdTe show presence of sulfur and intermixed CdSxTe1-x layer, which takes a relevant part of the absorber. C/V and DLCP analysis show evident difference in the charge density profiles. In 6 m samples the profiles indicate a strong reduction of charge concentration in the bulk CdTe between the back contact region and the intermixed layer where it increases dramatically. For 0.7 m this reduction is not visible indicating a possible absence of pure bulk CdTe. AS measurements have been used to estimate the ratio between depletion region width and absorber thickness. Considerable differences between 6 m and 0.7 m are shown, suggesting a different transport mechanism: recombination in neutral region in the first case and recombination in depletion region in the latter, probably resulting in reduction of FF and Voc. Furthermore defects energies and capture cross sections have been extracted. In the first case defects connected to A-center were identified at low temperature usually suspected to represent doping defects of CdTe. In the second case this defects were not registered whereas Na impurities are suspected to play a relevant role in recombination process. In conclusion preparation of thin CdTe device implies not only issues due to the optimization of the fabrication process such as lower light absorption and possible pinholes but especially structural properties like a different CdTe morphology and grain orientation, different back contact behavior, different transport mechanisms. Electrical characterization of high performance CdTe solar cells. 83 84 References 5.9 References [1] V. Fthenakis, Renewable and Sustainable Energy Reviews. 13 (2009) 2746–2750. [2] A. Romeo, M. Terheggen, D. Abou-Ras, D. L. Batzner, F.-J. Haug, M. Kalin, D. Rudmann and A. N. Tiwari, Prog. Photovolt: Res. Appl. 12 (2004) 93111. [3] A. Bosio, N. Romeo, S. Mazzamuto, V. Canevari, Progress in Crystal Growth and Characterization of Materials. 52 (2006) 247-279. [4] M. Hadrich, C. Heisler, U. Reislohner, C. Kraft, H. Metzner, Thin Solid Films 519 (2011) 7156-7159. [5] J. B. Nelson and D. P. Riley, Proc. Phys. Soc. 57 (The Physical Society, London, 1945) p. 160. [6] A. Taylor and H. Sinclair, Proc. Phys. Soc. 57 (The Physical Society, London, 1945) p. 126. [7] H. R. Moutinho, M. M. Al-Jassim, F. A. Abufoltuh, D. H. Levi, P. C. Dippo, R. G. Dhere, and L. L. Kazmerski, 26th IEEE Photovoltaic Specialists Conference, Anaheim, CA, September 29 October 1, 30 (1997) 3. [8] R. Gottschalg, B. Elsworth, D. G. Infield, M. J. Kearney, (1999) Investigation of the Back Contact of CDTE Solar Cells. In ISES Solar World Congress, Jerusalem, pp.124-128, ISBN: 0 08 0438954. Error! Use the Home tab to apply Titolo 1 to the text that you want to appear here. Thin CdTe: Physical and electrical properties. [9]J. Heath, P. Zabierowski, Capacitance spectroscopy of thin film solar cells, in Advanced Characterization Techniques for Thin-Film Solar Cells (Eds. U. Rau, T. Kirchartz and D. Abou-Ras), WILEY-VCH, (2011). [10] A. Castaldini, A. Cavallini, B. Fraboni, P. Fernandez, J. Piqueras, Journal of Applied Physics, Volume 83, number 4, p 2121-2126. [11] J. Beach, F-H Seymour, V.I. Kaydanov and T.R. Ohno, NREL Report 52041097. [12] E. Molva, J. L. Pautra, K. Saminadayar, G. Milchberg, N. Magnea, Phys. Rev. B, Vol. 30 (1984), p. 3344. Electrical characterization of high performance CdTe solar cells. 85 86 References Chapter 6 Ageing of CdTe devices by copper diffusion 6.1 Introduction Despite the industrial feasibility and the promising perspectives, CdTe devices stayed at the laboratory scale for a long time and it took more than two decades to bring CdTe modules to the market. One of the main reasons for this is the difficulty in engineering a suitable back contact for CdTe due to its high electron affinity, which requires a material with a very high work function (see paragraph 1.3.5). Nowadays modules based on CdTe technology are produced with back contacts made by a wide range of materials (e.g. Sb2Te3, As2Te3,…) [1] ensuring high stability, but usually increasing the series resistance and consequently the interconnection losses. Usually the best performances are achieved by addition of copper in the back contact that reduces roll-over effect and enhances the absorber electrical properties. However it is well known that copper diffuses through the grain boundaries until it reaches the CdS/CdTe junction progressively shunting the cell with a consequent 87 88 Experimental efficiency reduction mainly connected with fill factor (FF) and open circuit voltage (Voc). According to the certification protocol IEC 61646 to estimate the performance degradation, modules are usually tested applying high temperature (85 °C) and/or irradiation, but no external load is expected. Laboratory tests often introduce biases to better understand the degradation process, which is usually connected with Cu migration from the back contact [2-4]. In our lab several CdTe solar cells with Cu/Au back contact have been prepared with the same process and, then differently stressed with a specific chamber where temperature, illumination and bias can be controlled. A set of cells was stored in dark conditions at room temperature (RT) while another set was stored in the chamber in light condition (1 sun) at fixed temperature (80 °C) with no bias and, finally, the third set was stored in the same chamber but shunting front and back contact. These sets of cells have been periodically analyzed by J/V, C-V, DLCP and AS. 6.2 Experimental Solar cells studied in this work were produced as described in Chapter 1, and treated by CdCl2 saturated solution. Finally, to form the back contact, 2 nm of copper and 50 nm of gold were deposited by vacuum evaporation without heating the substrate but with a subsequent annealing in air at 190 °C for 20'. Such small amount of copper is the best trade-off between high efficiency and stability (copper diffusion). Bigger amount of copper would reduce the roll-over effect resulting in higher fill factor and higher efficiency, but providing a higher copper migration from the back contact. Chapter 6 Ageing of CdTe devices by Cu diffusion Three different kinds of ageing were performed at different conditions: Dark, room temperature and No Bias (DNB), Light, high Temperature and No Bias (LTNB), Light, high Temperature and Bias (LTB). In the first case samples were simply stored in a drawer, in the second they were stored in a metal chamber with halogen lights and equipped with fans and a temperature controller made to maintain the temperature constant at 80 °C, and light exposure of 1000 W/m2. In the third case cells were stored in the same chamber, in same conditions but with front and back contact shunted, current was controlled by an amperometer. The 1000 W/m2 irradiation in the ageing chamber has been performed by halogen lamps calibrated by a silicon solar cell. Since the emission spectrum of these lamps differs from the solar one, in particular in the ratio between infrared and visible wavelength, it is possible that using silicon wavelength as a reference could result in inaccuracy in light intensity exposure. However the goal of this work is to compare the effects of similar kinds of stress on devices made by the same production process, not to reproduce the modules working conditions or to extrapolate a multiplication time factor. 6.3 Current-Voltage (J/V). J/V measurements at different ageing time have been performed on devices stressed as described in previous paragraph. Unfortunately it was not possible to measure all the samples at the same time, for this reason time intervals differs, however in Figure 6-1 the stresses effect on the devices and their differences are clearly shown. In Figure 6-1 (picture below, right side) the typical efficiency evolution due to the applied stress is seen. In all cases stress starts after the second point: pre-stress measurements were performed to check if the cell was stable, Electrical characterization of high performance CdTe solar cells. 89 90 Current-Voltage (J/V). 10,0 2 0,0 -10,0 0h 312 h 480 h 576 h 745 h 1010 h Current Density [mA/cm ] 10,0 0,0 -10,0 0h 408 h 576 h 673 h 841 h 1106 h 10,0 0,0 -10,0 -20,0 LTNB -20,0 0,0 2 DNB Voltage [V] 0h 144 h 192 h 264 h 312 h 336 h 0,5 1,0 LTB 0,0 Voltage [V] 1,0 0,8 0,6 DNB LTNB LTB 0,4 -20,0 0,0 0,5 1,0 Current Density [mA/cm ] ensuring that the following degradation was connected only to the applied stress. Voltage [V] 0,5 1,0 0 200 400 600 Time [h] 800 1000 Figure 6-1. Down right. Normalized efficiency evolution for the different kinds of stress. η0 represents the efficiency at t=0 h (hour). Others. Typical J/Vs of DNB, LTNB and LTB at different ageing time. It is possible to note that for the samples stored in DNB conditions the degradation trend continues after the second point with no changes. It is also interesting to note that after more or less 600 h (hour) there is a peak in efficiency. This peak was registered on 9 cells over 10 that have been measured and it seems to be driven by similar peak in FF, since Jsc and Voc do not change significantly. Furthermore DNB J/V characteristics (Figure 6-1 top left) present a progressive reduction in FF and in roll-over, but no remarkable changes in Voc and Jsc. A possible explanation of this phenomen Chapter 6 Ageing of CdTe devices by Cu diffusion could be a migration of copper from back contact increasing the back diode barrier height and, at the same time, shunting the cell. After around 1000 h the efficiency decreases from the initial 13.5 % to 11.3 %, with a performance loss of 16 %. Cells aged in LTNB conditions show a dramatic efficiency decrease after first stress application and, further, kind of stabilization of the degradation trend, which brings to a total loss of 45 % efficiency at the end of the ageing (1100 h). In the last case (LTB), the shunt between front and back contact allowed a continuous current flow close to Jsc value. This stress results to affect much more the device performance achieving the whole LTNB degradation after only 360 h instead of 1100 h. In the bottom left of Figure 6-1 the J/Vs of typical LTB sample are shown. Pre-stress curves (empty squares and circles) indicate very slow degradation with slight performance loss mainly due to Voc reduction. After the stress, degradation is dominated by FF that decreases of -37 % (from almost 71 % to 44 %), whereas Voc decreases just of -6 % (from 824 to 775 mV) and Jsc increases of +3,5 %. Despite some fluctuations in parameters, performance remains more or less stable after the first stress, for this reason, the ageing of these samples was stopped after only 360 h. 6.4 Space Charge Profiling In order to investigate the suspected migration of Cu from the back contact along the devices DLCP and C/V profiles have been collected in a range of temperature between 100 K and 320 K. It is worth to note that higher temperatures have been avoided to not affect the Cu diffusion from back contact during the measurements. Electrical characterization of high performance CdTe solar cells. 91 92 Space Charge Profiling -3 Charge Density [cm ] -3 Charge Density [cm ] All kinds of measurements have been repeated at different cells lifetimes, along the ageing process, in order to follow the devices performance degradation. Measurements have been performed at different frequencies, in particular 10 kHz, 50 kHz, 100 kHz and 1 MHz, to analyze the defects response. For clarity reasons only the most interesting results are presented. 10 16 10 15 10 14 10 14 Reference 1 MHz LTNB 840 h 1MHz 0 0 2 4 6 Distance from the junction [m] Reference 10kHz LTNB 840 h 10kHz 2 4 6 Distance from the junction [m] Figure 6-2. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of LTNB sample at 300 K and 10 kHz. In the inset a similar comparison repeated at 1 MHz. Figure 6-2 shows representative profiles obtained at 300 K and 10 kHz (1 MHz in the inset) of a sample aged in LTNB condition. Black symbols profiles represent the reference measured in pre-stress time, gray symbols profiles show the effect of the stress. After 840 h in LTNB conditions both defects concentrations are sensibly lower than the reference. For example at 2 m, shallow defect concentration was around 2*1014 before the stress and 1*1014 after the stress. Deep defects contribution decreases from 1,3*1014 to 5*1013. In the proximity of the junction (between 0 and 1 m) in both Chapter 6 Ageing of CdTe devices by Cu diffusion cases deep defects are not affecting the charge, while shallow defects concentrations dramatically increase achieving similar values. 10 16 10 15 10 14 0 -3 Charge Density [cm ] -3 Charge Density [cm ] In the inset of Figure 6-2, 1 MHz profiles are shown. If we compare the ageing profiles with the reference is possible to see that deep defects contribution does not change after ageing (e.g. at 3 m it is constant around 7*1013), while shallow defects concentration decreases from 1*1014 to 5*1013. In general we can conclude that LTNB ageing reduces both shallow and deep defects densities away from the junction. However, shallow defects concentration involved in ageing degradation changes with frequency, yielding defects with different response time. On the other hand deep defects contribution due to degradation is visible only at low frequency, indicating that only slow deep defects are involved by this kind of stress. 10 14 Reference 1 MHz LTB 360 h 1 MHz 0 2 4 Distance from the junction [m] Reference 10kHz LTB 360 h 10kHz 2 4 Distance from the junction [m] 6 Figure 6-3. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of LTB sample at 300 K and 10 kHz. In the inset a similar comparison repeated at 1 MHz. Electrical characterization of high performance CdTe solar cells. 93 94 Space Charge Profiling Figure 6-3 shows profiles measured at 300 K and 10 kHz (1 MHz in the inset) of a representative sample before (reference, black symbols) and after (gray symbols) ageing in LTB condition for 360 h. The reference profile of this sample is very similar to the one shown in Figure 6-2, so we are sure that the differences reported are related only with the different stresses. Profiles shown in Figure 6-3 and in Figure 6-2, in the junction region are very similar. Moreover for LTB case, away from the junction, the reduction of shallow defects density has the same magnitude than in LTNB case (e.g at 2,5 µm it is 1,5*1014 for the reference profile and around 6*1013 after 360 h). On the other hand, with respect to deep defects, it is possible to see a sensible difference between LTNB and LTB: if in the first case deep defects contribution was reduced by the stress, in the latter it increases dramatically (from 1*1014 to 2*1014). In the inset of Figure 6-3 the same comparison is presented at 1 MHz, which brings out the same behavior than at lower frequencies: shallow defects density decreases (e.g. at 3,5 m from 6*1013 to 2*1013) and deep defects concentrations increases (e.g. at 3,5 m from 5*1013 to 1,4*1014). A possible conclusion is that most of deep defects generated by this stress are fast. Another consideration is about the influence of back-contact capacitance on the measurement: if it increases enough to be comparable with the main junction capacitance they can be considered as two capacitors in series, this reduces the equivalent circuit capacitance that is no longer connected with defects concentration in the device. LTB DLCP profiles at 1 MHz (gray symbols in Figure 6-3 inset) extend from 3 m up to 5 m while in LTNB extend from 2,5 m to 6 m (gray symbols in Figure 6-2 inset). This means that the LTB back contact capacitance is more pronounced with respect to the LTNB case. Furthermore this difference is appreciable more at 1 MHz than at 10 kHz. Chapter 6 Ageing of CdTe devices by Cu diffusion From the C/V curves (not shown here) the LTB back contact at 1 MHz seems to behave in anomalous way and this is the most probable reason for such short profiles. -3 Charge Density [cm ] -3 Charge Density [cm ] A similar comparison was done for samples aged in DNB conditions for 480 h. It brought out that reference and stressed sample profiles perfectly coincide either at 10 kHz or 1 MHz (see Figure 6-4). So variation of shallow and deep defects densities were not registered. Anyway DNB ageing produces some degradation of performance that can be also related with some variation of charge profiles, but they are probably too small to be appreciated by these techniques. 10 16 10 15 10 14 10 14 Reference 1 MHz DNB 480 h 1MHz 0 0 2 4 Distance from the junction [m] Reference 10kHz DNB 480 h 10kHz 2 4 Distance from the junction [m] 6 Figure 6-4. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of DNB sample at 300 K and 10 kHz. In the inset a similar comparison repeated at 1 MHz. In Figure 6-5 the evolution of shallow and deep defects profiles in temperature range between 180 K and 300 K for LTB sample is shown. From 180 K to 220 K both shallow and deep defects densities increase sensibly. Electrical characterization of high performance CdTe solar cells. 95 96 Space Charge Spectroscopy 180 K 220 K 250 K 280 K 300 K -3 Charge Density [cm ] From 220 K up to 300 K shallow defects concentration increases gradually, on the other hand deep defects contribution increases dramatically (e.g. from 250 K to 280 K deep defects change from 6*10 13 to 2,2*1014). Moreover close to the back contact, the profile at 220 K (gray circles) are similar to the ones reported by [2]. This information together with AS results can help to identify the deep defects responsible of the performance degradation. 10 15 10 14 10 13 0 2 4 6 Distance from the junction [m] Figure 6-5. Comparisons between DLCP (full symbols) and C-V (open symbols) profiles of LTB sample at 10 kHz and in a range of temperature between 180 K to 300 K. 6.5 Space Charge Spectroscopy Capacitance was measured sweeping the frequency between 300 Hz and 1 MHz in a range of temperatures between 100 K to 320 K. Each measurement has been repeated with applied direct current bias of 0 V, 0,5 V and +0,5 V. Chapter 6 Ageing of CdTe devices by Cu diffusion In high performance cells it is usually possible to identify many defects active at different temperatures. Unfortunately when the contact degrades high frequency measurements become noisy preventing a correct extraction of the defect parameters especially at low temperature. Table 6-1 summarizes the parameters that have been extracted. For reference we address the defects extracted before applying any stress. We have reported similar values in previous works [5] and in Chapter 4 and 5 (see Table 5-2 and Table 4-4) . The A1 is typically connected VCd VTe and (VCd-ClTe) [6][7], A2 not easily attributable and A3 probably connected with Te- or Te2-[6]. For DNB samples the AS peaks yields exactly the same defects of the Reference sample. For the LTNB case, are observed shallow defects never reported before in CdTe solar cells (B1 and B2), and deep defects B3 and B4, the first probably not connected with Cu and the second probably connected with CdCl2 [6]. Table 6-1. Activation energy and cross capture section Sample Ref. LTNB LTB Ea [meV] 150 460 527 74 96 500 636 379 421 Error [meV] 1 14 11 3 3 17 2 2 8 σa [cm-2] 1,70 x10-14 1,20 x10-12 1,00 x10-11 3,57x10-18 2,64x10-17 3,75x10-12 8,51x10-10 9,83x10-15 3,38x10-13 Defect Identification A1 A2 A3 B1 B2 B3 B4 C1 C2 A-center [6][7] Not identified Ionized Te [6] Never reported Id. Not identified Connect with CdCl2[6] CuCd- [6][7] Similar to A2 In the LTB samples extraction of shallow defects at low temperature was too uncertain, but deep defects were clearly extracted at temperatures Electrical characterization of high performance CdTe solar cells. 97 98 Conclusions close to 300 K. With respect to C2, also observed by Beach et al. [6], we avoid any identification because there is not evident match with reported defects in literature, even though it seems to be quite similar to A2. On the other hand C1 has been reported by [6][7] and identified as CuCd-, so we can suppose that the increased deep defects concentration revealed by C/V and DLCP can be connected with the appearance of this peak in the AS which was not visible in the other types of samples. 6.6 Conclusions Three sets of cells have been prepared by the same process with the same characteristics. The cells were aged applying different stresses (Dark No Bias, Light high Temperature No Bias, Light high Temperature and Bias) in order to study copper diffusion from the back contact through the device. The J/V characteristics show very different effects of the three ageing stress on the devices performance. The DNB yields a degradation of about 16 % in 1000 h. From 600 to 1000 h the efficiency does not decrease too much, so in this case it is possible to conclude that after the first loss the devices stabilize. In case of LTNB the stress application causes a quick reduction of performances followed by a slower degradation that results in an overall loss of 45 % in performance in 1100 h. In the last case (LTB) a similar behavior was registered, the stress application yields an even more dramatic drop of the efficiencies followed by a similar stabilization of the degradation trend, resulting in a final efficiency reduction of 45 % in only 360 h. J/V characteristics analysis brings out that all degradations are mainly driven by FF losses. DLCP and C/V profiles have shown evident differences for the three cases. After 480 h DNB shows identical profiles, whereas LTNB performs a sensible reduction in shallow and deep defects concentration, probably explained by Chapter 6 Ageing of CdTe devices by Cu diffusion compensation. On the other hand in the LTB case the reduction of shallow defects is confirmed, but deep defects contribution sensibly increases. In case of LTNB typical CdTe deep defects were registered by AS. Shallow defects, not present in the reference sample, were registered but not identified, because, to our knowledge, never reported in literature. In LTB samples, the shallow defects extraction was not possible probably due to the strong performance degradation. However two kind of deep defects were registered. One of these (C2) is very similar to a defect present in the reference (A2). The other defect (C1) was identified as CuCd- [6][7]. Since it was revealed only for the LTB case, it can be supposed as the responsible for the increased deep defects concentration carried out by C/V. Taking into account that LTB provides the strongest degradation, opposite of what observed by [2], we conclude that the models proposed are not suitable for our samples. A possible explanation is that copper, under DNB conditions, is moved only by the concentration gradient, diffusing slowly and with no appreciable changes in defects concentration and position. Under light and temperature stimulation Cu massively diffuses compensating the absorber. If, in addition to these, an electron flux is applied, Cu atoms migrate with increased energy, generating deep defects like CuCd- that result in enhanced recombination, excluding the presence of positively ionized copper atoms as it was proposed by Corwine et al. [2]. This could be explained by different etching, providing a different intermixing between copper and CdTe. Electrical characterization of high performance CdTe solar cells. 99 100 References 6.7 References [1] A. Romeo, M. Terheggen, D. Abou-Ras, D. L. Batzner, F. J. Haug, M. Kalin, D. Rudmann and A. N. Tiwari, Prog. Photovolt: Res. Appl. 12 (2004) 93111. [2] C.R. Corwine*, A.O. Pudov, M. Gloeckler, S. H. Demtsu, J. R. Sites, Solar Energy Materials & Solar Cells 82 (2004) 481–489. [3] S. Demtsu, S. Bansal and D. Albin, Photovoltaic Specialists Conference (PVSC), 2010 35th IEEE, 001161 – 001165. [4] J.R. Sites, NREL Report 2002, NREL/SR-520-31458. [5] I. Rimmaudo, A. Salavei and A. Romeo, Thin Solid Films-EMRS2012 Special Issue, accepted for publication. [6] J. Beach, F-H Seymour, V. I. Kaydanov and T. R. Ohno, NREL Report 52041097. [7] A. Castaldini, A. Cavallini, B. Fraboni, P. Fernandez, J. Piqueras, Journal of Applied Physics, Volume 83, number 4, p 2121-2126. Chapter 7 Final conclusions An electrical characterization methodology has been used to address the most important issues connected to CdTe technology, giving a remarkable contribution to the production process development. In less than three years an efficiency of than 14 % has been achieved (best cases exceeding 15 %). 7.1 Freon ® vs. CdCl 2 for low temperature deposition process. Two different activation treatments have been studied in our laboratory. The first is based on a mixture of gases Ar and difluorochlorometane (Freon®), the second is based on a liquid solution of CdCl2 in methanol. Devices treated by Freon® show a small concentration of shallow defects resulting in low free carriers concentration. Two deep defects were identified, the first one present an activation energy of about 600 meV probably responsible of the charge transport and the second of 700 meV probably attributable to sulfur diffusion in CdTe. The presence of the typical CdTe shallow defects was not registered, indicating that Freon® treatment 101 102 Properties of devices based on thin CdTe layers is not able to provide them for the low temperature grown CdTe process (like vacuum evaporation). At the same time an excess of sulfur diffusion was observed indicating a larger intermixed layer. On the other hand it has been observed that the initial small crystallization due to the low deposition temperature is drastically enhanced by the liquid CdCl2 treatment, and most important also a lower concentration of deep defects is generated. 7.2 CdCl 2 activation treatment effects The treatment based on liquid CdCl2 has been further investigated modulating its effectiveness. A strong connection between the treatment effectiveness (in terms of CdCl2 amount) and the defect concentration in CdTe crystal has been observed. By increasing the quantity of CdCl2, the shallow defects concentration increases, but on the other hand also more deep defects are observed, these last ones also move towards the CdTe/CdS interface. CdTe doping increases as more CdCl2 is applied, but at the same time also the recombination is enhanced as more by deep defects are formed near the junction, the optimum treatment is achieved by the best tradeoff between this two aspects. By excess of CdCl2 the transport mechanism becomes dominated by the recombination close to the interface in place of the one in the bulk. In these samples deep defects at the interface have a big impact on the recombination ratio. Such defects were identified as TeCd. 7.3 Properties of devices based on thin CdTe layers Solar cells with different absorber layer thicknesses were prepared and compared. Devices with very thin absorber layer of 0.7 m CdTe show an efficiency of more than 7 %. However 10 % efficiencies are obtained when the thickness is exceeding 1.5 m. Chapter 7 Final conclusions A linear increase of CdTe grains size with the increase of the CdTe thickness was observed. The XRD patterns of thin CdTe show presence of sulfur and intermixed CdSxTe1-x layer which takes a relevant part of the absorber. The absence of pure CdTe can also explain the differences in the charge profiles. The ratio between the depletion region width and the absorber thickness was calculated, suggesting that the dominant transport mechanism for thin CdTe is recombination in the depletion region, probably resulting in reduction of FF and Voc. Furthermore typical CdTe shallow defects were not registered in thin CdTe devices whereas Na impurities are suspected to take a relevant part of the recombination mechanism. An important reduction of the roll-over in the J/V characteristic as the CdTe thickness reduces was observed. In conclusion the preparation of a thin CdTe device implies not only issues due to the optimization of the fabrication process such as lower light absorption and possible pinholes but also issues connected with different materials composition and different transport mechanism. 7.4 Cu diffusion in ageing process Different thermal, optical and electrical stresses were applied to identical solar cells, yielding different performance degradation dynamics. We have observed different deep and shallow defects distributions, indicating that Cu diffusion can differently affect the electronic structure of the absorber changing the type of stress. By ageing the samples without any bias brings to a defects compensation of the CdTe while applying a current deep defects are generated in the bulk. In the latter case the dominant deep defect has been identified as CuCd- whose presence was not revealed in the other cases. Indeed we can conclude that the models proposed in the literature are not suitable for our samples. A possible alternative model able to describe the Cu migration for our samples has been proposed. Cu moves only due to the concentration Electrical characterization of high performance CdTe solar cells. 103 104 Cu diffusion in ageing process gradient, diffusing slowly and with no appreciable changes in the absorber density of states, if any external stress is applied. Under light and temperature stimulation Cu massively diffuses compensating the absorber defects. If, in addition to these, an electron flow is applied, Cu atoms migrate with increased energy, generating deep defects like CuCd- that result in enhanced recombination, excluding the presence of positively ionized copper atoms. This could be explained by the different etching, providing a different intermixing between copper and CdTe. Appendix A This appendix contains practical information about measurements protocols and parameters, in order to make the studies described in the thesis chapters reproducible. A.1 Current-Voltage (J/V) Current-voltage characteristics are performed by a Keitheley 2420 controlled by a specific LabView routine programmed ad hoc. The sample is placed on a special support which allows to shine it from the bottom while front and back contact (in the sample upper side) are connected to the instrument via two probes. For best precision measurements close to room temperature, a PT-100 stuck with a special thermal conductive glue on the sample surface and a fan are used to control the temperature in order to keep it constant. With regards to the light exposure, we cover the measurement system with a special black cover which allows dark conditions (Voc=0 V). On the other hand for measurements in light conditions, the typical 1000 W/m2 irradiation is yielded by a calibrated halogen lamp. Calibration has been performed by measuring the efficiency of one of our best cells by a PASAN solar simulator and reproducing that condition by the halogen lamp. The procedure has been repeated to check the stability of the calibration. Once the AM 1.5 was reproduced the halogen lamp light intensity has been measured by a silicon photodiode which current was taken as a reference for daily calibrations. Before every measurement sessions the halogen lamp is heated up for more than 30 min to ensure a constant emission spectrum and afterwards the light intensity is set to the reference. The final efficiency measurement error has been estimated around ± 0,5 %. 105 106 Cu diffusion in ageing process J/Vs are performed sweeping the voltage applied to the contacts and measuring the device output current. The Keitheley 2420 measurements parameters are set via the LabView interface, which, after the acquisition, also allows to visualize the output curve together with the process parameters relative to the sample under test. Applied voltage is usually swept in the range -0,4 V and 1 V. For our samples this interval ensures at the same time to not affect the samples and to extract all the information including roll-over. Bigger voltage intervals can spoil the sample, depending on the temperature and light conditions. The software allows also the inverted voltage ramp (from +1 V to -0.4 V) to check hysteresis effects. In general J/V curves should be acquired as quick as possible to avoid unwanted effects (i.e. charge of parasitic capacitances, light soaking, temperature increase…), but, at the same time, threshold parameter values (i.e. Voc and Jsc) can be strongly affected by the number of acquired points (pts). For J/Vs in light conditions the integral acquisition time of the Keithley 2420 is set to Medium which allows to acquire 200 pts in less than 4 seconds. Unfortunately to correctly sense the current in dark conditions the integration time has to be increased to Normal to reduce the noise. Measurement time rise to 15 s for 200 pts. The software extracts Voc and Jsc from the J/V curve, implements eq. 2-1 and 2-2 to calculate Vm and Jm and finally calculates FF and η by eq. 1-7 and 1-9. Rsh is obtained by linear interpolation of the curve near Jsc. Also Rs is calculated in a similar manner (by linear interpolation close to Voc) but this is a rough estimation. To implement eq. 2-4 2-5 A and J0 are needed. They are extracted by a Java software kindly provided by Warsaw Univesrity which fits numerically the single diode equation (eq. 1-4). The graphical extraction described in paragraph 2.2 are performed by Origin scripts programmed ad hoc. A.2 Admittance measurements The admittance measurements described in paragraph 2.3 are performed by a HP 4284A equipped with a 16048 A test leads. A special box convert Chapter 7 Final conclusions the 4 terminals connections to 2 terminals one. Finally this box is connected with BNC cables to the probes of the measurement system described in the previous paragraph or to the cryostat described in paragraph A.3. As described in Chapter 2, admittance techniques are able to provide many information, but measurements can be tricky resulting in artifacts. To avoid these is A.2.1. DLCP and C/V A.2.2. Admittance Spectroscopy A.3 Temperature controlling system Electrical characterization of high performance CdTe solar cells. 107
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