KTM Ball Valves, Model Dual-V Hi

KTM Dual-V High Performance Control Ball Valves
Series WA Sizes DN 25-200 Class 150 and 300
KTM
Enhanced, proven design offers both control and block
valve functions
Features
• Unique dual-V ball features a secondary
(Small) V-notch allowing extremely
small, accurate flow rates
• The primary (Large) V-notch
provides straight through and nonclogging flow
• Dual-V ball allows rate changes and
controls fluids with a rangeability in
250:1
• Equal percent flow characteristic
• Rotary-valve design provides shearing
action between the V-notch ball and the
seat, promoting a smooth, non-clogging
operation
• Spring loaded stellited metal seat
• ANSI / FCI 70-2 Class V
• Unibody design protect from the effect
of piping stress
• Minimum body cavity reduces build-up
• Fugitive emissions control for flammable
and non-flammable applications
• Available in flangeless or flanged
construction
• Multiple, adjustable ring packing
allows easy adjustment without valve
disassembly or actuator removal
• ISO mounting pad is available as
optional
• Positive position indication
General applications
Slurry and viscous fluids, powder (option)
and pellet, sludge in water treatment and
pollution control processes, chips and fibers
in pulp and paper process, flow control in
pipeline and transmissions, pressure control
in oil and gas
Options
• Special tests
X-ray test (RT)
Liquid penetrant test (PT)
Positive material identification (PMI)
www.pentair.com/valves/valves
Technical data
Models
:WA20, WA21, WA22
Sizes
:DN 25 to DN 200
Pressure rating:JIS 10K, 20K / ASME
Class 150, 300
(JPI available)
Face to face :Flanged type
ASME B16.10
(short pattern)
:Flangeless type
ISA 75.04
End connection:JIS B2220
ASME B16.5 RF
Temperature :-20°C to 270°C
Seat leakage :ANSI / FCI 70-2 Class V
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Copyright © 2013 Pentair. All rights reserved.
KTMNM-0009-EN-1404
KTM Dual-V High Performance Control Ball Valves
Series WA Sizes DN 25-200 Class 150 and 300
Integral mounting pad
Fugitive emissions control packages
Machined ‘actuator pad’ allows precise
mounting of actuator. Mounting bolts are
independent from the shaft-packing gland
bolts. This exact alignment reduces torque
and prevents out-of-line wear on the shaft
and packing (option).
Available for both flammable and nonflammable service.
Shaft to disc connection
A tapered pin connection is used to ensure
accurate control of flow, which also results
in a high resolution of 250:1.
Positive locking, end cap retention
Wire-ring with three point locking device
assures tight fit and makes maintenance
easier.
Note: DN 15 to DN 100
valve illustrated
Versatile end-connection
The Unibody design is available in flangeless or flanged construction and meets ISA S-75.04 and ASME B16.10 (Short pattern) face-to-face
dimensions.
Minimum body cavity
Unique dual-V ball
Reduces build-up of transition process
materials and the segmented V-ball
eliminates freeze-up.
A secondary (Small) V-notch allows
extremely small, accurate flow rates with
the additional benefit of the primary (Large)
V-ball providing straight through, nonclogging flow which, if necessary, will
shear slurries and fibers.
Unibody design
This proven structural design enhances
piping integrity by reducing stress and
additionally eliminates potential leak paths.
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Copyright © 2013 Pentair. All rights reserved.
Page 2
KTM Dual-V High Performance Control Ball Valves
Series WA Sizes DN 25-200 Class 150 and 300
22A
16
15
22A
14
8B
10
11
Gland packing
(5 pcs)
4
Adapter
(2 pcs)
12B
8A
Gland packing set
13
9A
21A
1
20
3
5
18
Parts name
Body Body cap
Disk
Shaft
Seat
Lower cover
Lower shaft
Shaft bearing
Shaft bearing Thrust bearing
Thrust bearing
Gland packing
Thrust washer
Shim
Shim
Bearing holder
Gland
Gland flange Gland bolt Gasket
Seal ring
Spring
Taper pin
Set screw
Set screw
Nut
Nut Stud
Stopper
Locking ring
Thrust washer
19
12A
Parts list
No.
1
2
3
4
5
6
7 8A
8B
9A
9B
10
11
12A
12B
13
14
15 16
17
18
19
20
21A
21B 22A
22B
23
24
25
26
24
Qty
1
1
1
1
1
1
1
2
1
5
1-2
1 set
2
2-5
2-4
2
1
1
2
1
1
1
1
1
3
4
2-4
2-4
1
1
1
2
9A
13
25
21B
8A
9A
7
17
9B
26
6
23
22B
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Page 3
KTM Dual-V High Performance Control Ball Valves
Series WA Sizes DN 25-200 Class 150 and 300
Seat design
The precision finished heavy duty ‘V’ ball surface and spring supported, stellited metal seat
combination provides excellent sealing performance with low torque. It also offers the additional
benefit of exceptional wear and pressure drop performance over a wide range of media - steam,
gas, liquid, fiber and slurry applications.
Seat leakage: FCI 70-2 Class V
Spring loaded stellited seat
Available trims
Application
Trim combination
Operating temp
Body material
V-ball material
Seat material
Seat seal material
Shaft bearing
Packing
General
Abrasion
Corrosion Corrosion & abrasion Abrasion & high temp
purposeresistantresistantresistantresistant
AV
BV
-20°C to 150°C
CF8M (SCS14A)+ HCr* CF8M (SCS14A)+ SFNi*
FKM O-ring
AT
-20°C to 200°C
CF8 (SCS13A), CF8M (SCS14A)
BT
CF8M (SCS14A)+ HCr* 316 SS + Stellited
PTFE seal-ring
Metal-backed PTFE
PTFE
BP
-20°C to 270°C
CF8M (SCS14A)+ SFNi*
PEEK seal-ring
Stellited bushing
Graphite
* HCr: Hard chromium plating SFNi: Nickel alloy overlay
• Material in parentneses indicate equivalent JIS material.
Cv values
Inherent flow characteristics
25 40
50 65
80
100
125
150
200
0.16
0.45
0.83
1.40
1.80
3.00
3.80
6.50
10.40
0.33
0.90
2.50
4.10
5.50
9.00
11.40
19.50
31.40
1.2
3.2
5.8
9.6
12.8
21.0
26.6
45.5
72.8
2.3
6.3
11.6
19.3
25.6
42.0
53.2
91.0
146.0
4.1
11.3
20.6
34.4
45.6
75.0
95.0
163.0
260.0
­6.6
18.0
33.0
55.0
73.0
120.0
152.0
260.0
416.0
10.2
27.9
51.2
85.3
113.0
186.0
236.0
403.0
645.0
15.8
23.4
43.2
63.9
79.2
117.0
132.0
195.0
175.0 259.0
288.0 426.0
365.0 540.0
624.0 923.0
998.0 1,480.0
33
90
165
275
365
600
760
1,300
2,080
Flow rate (%)
ValveValve opening (%)
size
(DN)
102030405060708090100
Valve opening (%)
Cv valve curve
100
Valve size (DN)
25
40
50
65 80
100 125
150
200
90
valve opening (%)
80
70
60
50
40
30
20
10
0
1
10
100
1,000
10,000
Cv valve
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Copyright © 2013 Pentair. All rights reserved.
Page 4
KTM Dual-V High Performance Control Ball Valves
m2
m2
m1
m1
m1
m1
m2
m2
AWN 13
Flangeless
WA20
m2
m2
m1 m1
m2
m2
m1
m1
m1
m1
m1
Flanged
WA21, WA22
m1
L1
m2
m2
H2
L1
m2 m2
ød1
ød
H2
ød
ød1
AK 05
L
m2
m2
m1
m2
m1
m1
m1
H1
H1
H
H
m2
Series WA Sizes DN 25-200 Class 150 and 300
AK 07, 09, 12, 15
AW 17, 20
Dimensions (WA21, WA22, WA20)
Valve size
Cylinder
Flange
Flangless
Cylinder for Double Acting
(DN)actuator
ød
ød1* LL1LL1HH1H2 ℓ1ℓ2m1m2
25
40
50
65
80
100
125
150
200
AK05
AK07
AK09
AK05
AK07
AK09
AK12
AK05
AK07
AK09
AK12
AK15
AK07
AK09
AK12
AK15
AK07
AK09
AK12
AK15
AK09
AK12
AK15
AWN13
AK12
AK15
AWN13
AK15
AWN13
AW17
AWN13
AW17
AW20
25
38
51
64
76
102
127
152
203
44
52
66
80
84
104
130
160
203
127
165
178
190
203
229
254
267
292
61
91
98
100
95
112
127
133.5
146
102
114
124
143
165
194
213
229
243
36
40
44
53
57
77
78
99
106
251
251
277
272
272
298
356
282
282
308
366
395
310
336
386
436
331
347
397
426
372
427
456
479
442
471
494
491
542
636
547
668
746
162
162
178
183
183
199
236
193
193
209
246
260
221
237
266
301
232
248
277
291
273
307
321
322
322
336
337
356
385
427
417
459
502
72
72
72
90
90
90
90
110
110
110
110
110
131
131
131
131
139
139
139
139
149
149
149
149
162
162
162
181
181
181
220
220
220
84.5
115.5
131.5
84.5
115.5
131.5
157
84.5
115.5
131.5
157
195
115.5
131.5
157
195
115.5
131.5
157
195
131.5
157
195
285.5
157
195
285.5
195
285.5
377.5
285.5
377.5
530
80.5
115.5
131.5
80.5
115.5
131.5
157
80.5
115.5
131.5
157
195
115.5
131.5
157
195
115.5
131.5
157
195
131.5
157
195
285.5
157
195
285.5
195
285.5
377.5
285.5
377.5
530
50
50
60
50
50
60
77
50
50
60
77
94
50
60
77
94
50
60
77
94
60
77
94
66
77
94
66
94
66
95
66
95
115
50
50
60
50
50
60
75
50
50
60
75
90
50
60
75
90
50
60
75
90
60
75
90
132
75
90
132
90
132
176
132
176
232
Flange dimensions (mm)
D : Outside diameter
C : Bolt circle diameter
G : Raised face diameter
T : Flange thickness
N : Number of bolts
h : Bolt hole size
Valve
size
ASME class 150 ASME class 300
(DN) DCGTNhDCGTNh
T
d1 G
FLOW
FLOW
C
25
40
50
65
80
100
125
150
200
D
1.6
108
79.5
127
98.5
152 120.5
178 139.5
190 152.5
229 190.5
254 216.0
279 241.5
343 298.5
60*
81*
96*
116*
127
157
186
216
270
11.2
14.3
15.9
17.5
19.1
23.9
23.9
25.4
28.6
4
4
4
4
4
8
8
8
8
16
16
19
19
19
19
22
22
22
124
156
165
190
210
254
279
318
381
89.0
114.5
127.0
149.0
168.0
200.0
235.0
270.0
330.0
60*
81*
96*
116*
127
157
186
216
270
17.5
20.7
22.3
25.4
28.6
31.8
35.0
36.6
41.3
4
4
8
8
8
8
8
12
12
19
22
19
22
22
22
22
22
25
* These dimensions differ from ASME standard. For JIS, the flange dimensions are same as JIS standard.
N-h
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Page 5
KTM Dual-V High Performance Control Ball Valves
Series WA Sizes DN 25-200 Class 150 and 300
Ordering instructions
WA21
R
-
32
•
AV
A15
Body style Special feature Body material Trim material
RF
Pressure class Connection
25
GG
Valve size (DN) Option
Example W
A21 R - 32 • AV A15 RF 25 GG
Body style: Reduced bore, DN 25 to DN 200. Special feature: Reverse action. Body material: JIS: SCS14A (316SS), ASTM: CF8M (316SS). Ball material: JIS: SCS14A with HCr, ASTM: CF8M with HCr. Seat material: 316SS with stellited. Packing material: PTFE / FKM o-ring.
Shaft material: 329J1 SS. Pressure class: ASME Class 150. Connection: Raised face 125 to 250 AARH. Valve size: DN 25. Option: Packing / Gasket-graphite.
Code
Body style
Code
Pressure class
A15
ASME Class 150
150/300 10K/20K Reduced bore, Flangeless, DN 25 to 200
A30
ASME Class 300
150
10K
Reduced bore, DN 25 to DN 200
J10
JIS 10K
300
20K
Reduced bore, DN 25 to DN 200
J20
JIS 20K
ASMEJIS
WA20
WA21
WA22
(JPI also available)
Code
Sub code
Blank
Metal seat
Code
Connection
RF
Raised face 125 to 250 AARH
SM
Smooth finish 63 to 125 AARH
Code
Special feature
Blank
No special feature
D
Direct action
Code
Size (DN)
R
Reverse action
25
25
40
40
Code
Body material
50
50
JISASTM
65
65
31
SCS13A (304SS)
CF8 (304SS)
80
80
CF8M (316SS)
100
100
125
125
150
150
200
200
Code
Option
Blank
No additional option
B1
Buffing (All wetted parts)
GG
Packing / Gasket-graphite
32
SCS14A (316SS)
Code
Ball
JIS
Trim material
Seat
PackingShaft
ASTM
AV SCS14A with HCr CF8M with HCr 316SS with stellited PTFE /
AT SCS14A with HCr CF8M with HCr 316SS with stellited PTFE /
329J1 SS
PTFE seal-ring
BP SCS14A with SFNi CF8M with SFNi 316SS with stellited Graphite /
329J1 SS
FKM o-ring
BT SCS14A with SFNi CF8M with SFNi 316SS with stellited PTFE /
329J1 SS
PTFE seal-ring
BV SCS14A with SFNi CF8M with SFNi 316SS with stellited PTFE /
329J1 SS
FKM o-ring
329J1 SS
PTFE seal-ring
HCr : Hard chromium plating
SFNi : Electroless nickel plating
Body styles
Dual-V high performance control ball valves
Code
Body style
Bore
Connection
Pressure class
Sizes
WA20
WA21
WA22
Trunnian ball 1 pce body
Trunnian ball 1 pce body
Trunnian ball 1 pce body
Reduced bore
Reduced bore
Reduced bore
Raised face or smooth finish
Raised face or smooth finish
Raised face or smooth finish
ASME 150/300, JIS 10K/20K
ASME 150, JIS 10K
ASME 300, JIS 20K
DN 25-200
DN 25-200
DN 25-200
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