ONTARIO CENTRE FOR MUNICIPAL BEST PRACTICES 393 University Ave., Suite 1701, Toronto, Ontario, M5G 1E6 BEST PRACTICE SUMMARY REPORT October, 2006 Water and Wastewater ENERGY MANAGEMENT WITH ALTERNATIVE SOURCES OF ENERGY Practice Identification: Water and Wastewater – Alternative Sources of Energy Case Study Municipality: City of Ottawa Municipal Profile: Municipality Population Water Distribution Wastewater Collection Water Treatment Plant Wastewater Treatment Plants City of Ottawa1 865,550 2,690 km of watermains with 181,316 service connections, and 14 pump stations 2,173 km of sanitary sewers, with a total of 181,635 sewer service connections, and 70 pump stations Britannia has an Average Day Demand (ADD) of 200 ML/day from the Ottawa River Lemieux has an Average Day Demand (ADD) of 143 ML/day Ottawa WWTP serves a population of 786,130, with an Annual Average Flow (AAF) of 422 ML/day Key Words: Energy, Digester Gas, Turbines, Alternative Sources of Energy 1 Municipal Profile is 2005 data 1 Related National Benchmarking Goal(s): Meet Service and Performance Requirements at Sustainable Cost Related Performance Measures: Pump Station Energy Consumed (‘000) kWh / Total Pump Station Horsepower Cost of Pump Station Energy / Total HP Cost of Energy Purchased / ML Treated Energy Consumed in kWh / ML Treated Related InfraGuide Best Practices: None Description of Case Study Wastewater: Currently the Robert O. Pickard Environmental Centre, Ottawa’s wastewater treatment plant, is categorized as a general commercial user, but it is operating close to the 5000 kW peak demand threshold that would categorize the plant as a large user; this would mean an increase of $155,000/yr for energy (delivery and administrative costs). To maintain a purchased peak power demand < 5000kW, Ottawa has implemented an energy management plan that utilizes and maximizes the output from an alternative source of energy – Digester Gas. The objective is to optimize the utilization of digester gas as a fuel, maximizing cogeneration output. The digester gas produced is utilized in 3 different ways: as a fuel for cogeneration, as fuel for the boiler plant, and diversion to an open flare. The first priority for the gas is cogeneration. Ottawa’s Pickard WWTP has three generators driven by internal combustion reciprocating engines which can produce 2.4 MW of energy for the aeration blowers, gas compressors, pumps, and centrifuges, and 2.9 MW for the plant heating system. The second priority for the digester gas is to the boiler plant which consists of 4 duel fuel 3000 kW input boilers. The boilers will be fired on digester gas after 1 – it is confirmed that the heat demand is not being met by cogen, 2 – the cogen output is optimized and 3 – there is a surplus of digester gas being flared. Finally, the third priority or option is to divert the digester gas to an open flare. The Pickard WWTP Supervisory Control & Data Acquisition (SCADA) system is used to balance the digester gas allocation for the 3 alternatives. If there is excess gas being flared, the boiler plant will be fired. If the cogeneration is not being optimized, the digester gas supplied to the boilers will be reduced. The goal is to at all times optimize 2 the output of the electro/thermal cogeneration units. effective maintenance practices. Output is also maximized by The cogeneration facility has been operating continuously since October 1997. As mentioned above, there are three engine/generator sets that run on digester gas or utility supplied natural gas. The cogeneration units required an initial capital investment of $4.5 million dollars with an estimated annual electricity net cost savings of $1,000,000. An additional $400,000 per year is saved by using digester gas rather than purchased natural gas to satisfy process and building space heat demands. In addition to optimizing digester gas utilization, Ottawa is also currently investigating using the outfall at the wastewater treatment plant to generate energy. Water Supply At the Lemieux Island Water Purification Plant, turbines using the natural head of the Ottawa River are used as the base load drivers to pump drinking water for high lift pumping requirements for treated water. This alternative saves the water supply plant $100,000/month in energy costs. This is a significant component of Ottawa’s distribution pumping equivalent to 200 ML/d of the 340ML/d average day demand. A natural gas generator has also been installed at the Britannia Water Purification Plant and synchronized with the power grid. Beyond providing an emergency back-up power supply, the operation of the unit is dictated by the price of electrical energy. When the cost of electricity is greater than $0.12.kW, the lean burn natural gas generator will be utilized. When in operation the unit generates 3.5 MW, 2.4 MW of which is used for plant operations and 1 MW for export back to the utility power grid. In 2005, over a four month period, the unit ran for 672 hours providing over 2,000 MWHs of electricity. This operation resulted in energy cost savings of over $180,000 Benefits Increased operator awareness and involvement in energy management Decreased electrical energy consumption Efficient use of a by-product from sludge digestion Decreased energy costs Efficiency By implementing the above mentioned alternative sources of energy Ottawa has seen significant savings in terms of electricity demand reduction. Maintaining a peak demand below 5000 kW has a related savings of $155,000/year. The cogeneration facility results in a savings of $1,000,000/year in elimination of purchased electricity. The utilization of the of digester gas to meet process and building space heat demands eliminates the need to purchase 1,000,000 m3 of natural gas annually. At the 2005 price for natural gas this equates to approximately $400,000/year in additional savings. 3 Utilization of the natural head of the Ottawa River for pumping requirements saves the water treatment plant $100,000/month. Finally the natural gas generator offset electricity costs by $180,000 in 2005. Effectiveness The City of Ottawa has achieved significant energy savings by utilizing alternative sources of energy. They have also been able to better control their peak demand at the wastewater treatment plant, preventing them from being classified as large user and paying a large user rate. Community or Environmental Outcomes When considering the purchase and installation of equipment intended for use as alternative energy sources for power generation, it is important that all aspects of the environment, especially air and noise emissions, be considered. The City of Ottawa’s generator was designed, permitted and installed with emissions considerations taken into account. The selection of natural gas as the energy source and a 'lean burn' engine design and operating controls allow the City to operate this generator under all atmospheric conditions, including Smog Days. The Britannia WPP is situated in a well used public park setting. It was important that noise controls be designed into the equipment and facility to ensure the lowest noticeable impact to those enjoying the surrounding green setting. The marginal additional capital and operating costs of this environmental equipment allow the City the greatest flexibility to operate the equipment on those days with the highest demand on the provincial utility power grid. Statutory Requirements None Replication of the Case Study Utilization of methane gas can be performed at wastewater treatment facilities with sludge digestion. Other alternative sources of energy are affected by the location and surroundings of the facility and can be investigated on a case-by-case basis. Supporting Documentation None Other OMBI Members that have implemented this practice: There are a number of Ontario municipalities that are also utilizing digester gas to generate heat and/or electricity including: Region of Durham, Region of Halton, Region of Peel, and City of Toronto. Many municipalities are also in the process of investigating alternative sources of energy. For example, the Region of Durham, and the Cities of Windsor and Durham are investigating the potentials of wind power 4 Contacts Dixon Weir Manager, Drinking Water Services City of Ottawa (613) 580-2424 [email protected] David Robertson Program Manager, Wastewater Treatment City of Ottawa (613) 580-2424 [email protected] 5
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